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Chapter: 1

Section:

7

CONFIGURATION

1.3 DIMENSIONS AND INSTALLATION

The FAGOR floppy disk unit is designed to be mounted on the operator panel of the
machine.

It can be mounted by means of the 4 holes located on its front panel making sure that
enough room is left for proper ventilation of the unit.

DIMENSIONS AND

INSTALLATION

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Summary of Contents for 9701

Page 1: ...FLOPPY DISK UNIT MANUAL Ref 9701 in ...

Page 2: ...e information described in this manual may be subject to variations due to technicalmodifications FAGOR AUTOMATION S Coop Ltda reserves the right to modify the contents of this manual without prior notice ...

Page 3: ... X1 3 1 2 1 2 Connector X2 5 1 3 Dimensions and installation 7 Chapter2CONNECTIONTOACPOWERANDTOTHECNC 2 1 Connection to ac power 1 2 2 Connection to the CNC 2 2 2 1 General considerations 2 2 3 Start up 4 2 3 1 Configuration of the work mode 4 2 4 General considerations for the floppy disk unit 5 Chapter3OPERATION WITH 8010 20 25 30 CNC 3 1 Errors when working with 8010 20 25 30 CNC 2 3 2 General ...

Page 4: ... 4 2 2 Parameter tables 2 4 2 3 User customized page files 3 4 2 4 User customized symbol files 3 4 3 Machine parameters for the CNC serial ports 4 4 4 CNC features 6 4 5 Errors when working with 8050 CNC 7 4 6 General considerations for operation with 8050 CNC 8 APPENDICES Technical characteristics 2 Maintenance 3 ...

Page 5: ...RODUCTION Atention Before starting up the floppy disk unit carefully read the instructions of Chapter 2 The floppy disk unit must not be powered on until verifying that the machine complies with the 89 392 CEE Directive ...

Page 6: ...EN 50081 2 Emission EN 55011 Radiated Class A Group 1 EN 55011 Conducted Class A Group 1 EN 50082 2 Immunity EN 61000 4 2 Electrostatic Discharges EN 61000 4 4 Bursts and fast transients EN 61000 4 11Voltage fluctuations and Outages ENV 50140 Radiofrequency Radiated Electromagnetic Fields ENV 50141 Conducted disturbance induced by radio frequency fields As instructed by the European Community Dire...

Page 7: ...ections are properly made Before powering the unit up make sure that it is connected to ground In order to avoid electrical discharges make sure that all the grounding connections are properly made Do not work in humid environments In order to avoid electrical discharges always work under 90 of relative humidity non condensing and 45º C 113º F Do not work in explosive environments In order to avoi...

Page 8: ...etc uncoupled Ambient conditions The working temperature must be between 5 C and 45 C 41ºF and 113º F The storage temperature must be between 25 C and 70 C 13º F and 158º F Main AC Power Switch This switch must be easy to access and at a distance between 0 7 m 27 5 inches and 1 7 m 5 6 ft off the floor Protections of the unit itself Power Supply Module It carries two fast fuses of 2Amp 250V to pro...

Page 9: ...ts Symbols that may be carried on the product WARNING symbol It has an associated text indicating those actions or operations may hurt people or damage products Electrical Shock symbol It indicates that point may be under electrical voltage Ground Protection symbol It indicates that point must be connected to the main ground point of the machine as protection for people and units ...

Page 10: ...air will take place at our facilities Therefore all shipping expenses as well as travelling expenses incurred by technical personnel are NOT under warranty even when the unit is under warranty This warranty will be applied so long as the equipment has been installed according to the instructions it has not been mistreated or damaged by accident or negligence and has been manipulated by personnel a...

Page 11: ...dboard being used to make the box must have a resistance of 170 Kg 375 lb 2 When sending it to a Fagor Automation office for repair attach a label indicating the owner of the unit person to contact type of unit serial number symptom and a brief description of the problem 3 Wrap the unit in a polyethylene roll or similar material to protect it 4 Pad the unit inside the cardboard box with poly uther...

Page 12: ... been properly made See Section 2 2 of this manual To prevent electrical shock use the proper mains AC connector at the Power Supply Module Use 3 wire power cables one for ground connection Beforeturningtheuniton verifythattheexternalAClinefuse ofeachunit istheright one In case of a malfunction or failure disconnect it and call the technical service Do not manipulate inside the unit ...

Page 13: ...ssible to send computer generated programs tables and files from a computer out to a floppy disk and from here to the CNC or directly from the computer to the CNC through the FAGOR floppy disk unit The data exchange will be managed by the corresponding CNC and communication can be established via the two available serial ports RS 232 and RS 422 1 1 FRONT PANEL This unit has no keyboard since all i...

Page 14: ...ON OFF switch 5 Main AC fuse It has two 2 Amp 250V main AC fuses 6 Main machine ground connecting terminal Metric 6mm X1 SUB D type 9 pin male connector for serial port RS 232 X2 SUB D type 9 pin female connector for serial port RS 422 Atention Do not manipulate the connectors with the unit connected to main AC power Before manipulating these connectors inputs outputs feedbach etc make sure that t...

Page 15: ...um length will be limited to 15m 50 ft Itisrecommendedtouseshieldedtwisted paircablesinordertominimizeinterference thus avoiding poor communications over great lengths It is recommended to use 7 conductor cables with a minimum section of 0 14 mm per conductor and overall shield Atention Do not manipulate the connectors with the unit connected to main AC power Before manipulating these connectors i...

Page 16: ...he floppy disk unit must be turned off when connecting or disconnecting the CNC via connector X1 RS232C interface ConnectingcablebetweentheFLOPPYDISKUNITandtheFAGORCNCviatheRS 232 interface When connecting a FAGOR FLOPPY DISK UNIT with a FAGOR 8050 CNC the simplified connection below may also be used REAR PANEL ...

Page 17: ...s not define the communications protocol to be used It can be used together with the RS499 standard A line terminating resistor must be installed between pins 3 and 8 transmit data as well as between pins 4 and 5 receive data These resistors must be placed at both connectors and its value must match the characteristic impedance of the cable Typical value 120 Ohms 1 4W Atention Do not manipulate th...

Page 18: ... Shield Shield Polyester aluminum Stranded tin plated copper 7x0 25mm Outside cover Material grey PVC metal exterior Capacitance Between conductors 91 7pF m at 1KHz Between a conductor and the rest connected to the shield 180pF m at 1KHz Impedance 50 Ohms RECOMMENDED CONNECTION Connection Disconnection of the peripheral device The floppy disk unit must turned off when connecting or disconnecting t...

Page 19: ...LATION The FAGOR floppy disk unit is designed to be mounted on the operator panel of the machine It can be mounted by means of the 4 holes located on its front panel making sure that enough room is left for proper ventilation of the unit DIMENSIONS AND INSTALLATION ...

Page 20: ...pter 1 8 Page INSTALLATION ON THE OPERATOR PANEL Atention For proper ventilation of the floppy unit it is recommended to maintain an air gap of more than 15mm 0 6 inch on each side of the floppy unit DIMENSIONS AND INSTALLATION ...

Page 21: ...rs 5 5 ft off the floor Install this unit in the proper place It is recommended to install the CNC away from coolants chemical products possible blows etc which could damage it 2 1 CONNECTION TO A C POWER The unit has on its rear panel a three prong connector for its connection to A C power and ground It allows a universal connection within the following specifications A C voltage Between 100V and...

Page 22: ... where the above mentioned elements must be connected Use large section cables for this purpose in order to obtain low impedance and efficiently avoid any interference This way all parts of the installation will have the same voltage reference Even when a proper ground connection reduces the effects of electrical interference noise the signal cables require additional protection This is generally ...

Page 23: ...e Chapter 2 Section 3 CONNECTION TO A C POWER AND TO THE CNC Verify that the impedance between the central point of each connector housing and the main ground point is less than 1 Ohm CONECTION TO THE CNC ...

Page 24: ...fine the serial line are factory set as follows Data bits 8 Parity No Stop bit 1 Table to set the work mode of the floppy disk unit START UP SW1 SW2 SW3 SW4 LINE CNC BAUDRATE ON ON ON ON ON ON ON ON ON OFF ON OFF ON ON OFF OFF Reserved Reserved Reserved Reserved OFF OFF OFF OFF ON ON ON ON ON OFF ON OFF ON ON OFF OFF RS 232 RS 232 RS 232 RS 232 8010 30 8010 30 8010 30 8010 30 2400 4800 9600 Reserv...

Page 25: ...TIONS FOR THE FLOPPY DISK UNIT In order to avoid problems with different floppy drive manufacturers it is recommended to format the floppy disks to their nominal memory capacity thus NOT formatting high density diskettes 1 44Mb as low density 720Kb and vice versa GENERAL CONSIDERATIONS ...

Page 26: ...t diskettes Therefore they must be formatted at a PC or purchased previously formatted In order to operate at the baudrates indicated in the configuration table it is necessary to set the following parameters at the CNCs 8010 MILL P101 BIT 4 1 8010 LATHE P99 BIT 6 1 8020 MILL P121 BIT 4 1 8020 LATHE P99 BIT 6 1 8020 PUNCH P121 BIT 4 1 8025 MILL P607 BIT 4 1 8025 LATHE P605 BIT 6 1 8025 PUNCH P607 ...

Page 27: ...k Error 54 There is no disk on disk drive Error 55 Corrupted data on the disk The program already exists on the disk There is not enough room on the disk Error 57 Writing error or write protected disk Error 58 Disk reading error Error 59 Dialog error Transmission error Formatting error non reusable disk Formatting error defective disk ERRORS ...

Page 28: ...am name must consist of five digits 0 9 a period and one of these three extensions PIM for mill part programs PIT for lathe part programs PIP for punch part programs This type of names will indicate that the program has been edited at a PC 3 It is not possible to delete programs edited at a PC from the CNC 4 Each line of a program edited at a PC must only have one complete block 5 When a disk has ...

Page 29: ...ormatted from the CNC the following work sub directories are created M PRG T M Root TAB T PAN Sub directory contents PRG M Where mill part programs are stored PRG T Where lathe part programs are stored TAB M Where mill parameter tables are stored TAB T Where lathe parameter tables are stored PAN Where user customized page symbol files are stored ...

Page 30: ...T sub directories depending on whether they are for Mill or Lathe model CNCs They are stored in ASCII code and do not have an extension The names of the tables are as follows MPG General machine parameter table MX1 6 Machine parameter tables for the axes One per axis MX1 MX6 MPS Machine parameter table for the main spindle MPX Machine parameter table for the auxiliary spindle MP1 Machine parameter...

Page 31: ...sist of up to 8 alphanumeric characters and must be followed by the extension PAN Its data is stored in object code 4 2 4 USER CUSTOMIZED SYMBOL FILES They are stored in the PAN sub directory Their names can consist of up to 8 alphanumeric characters and must be followed by the extension SIM Its data is stored in object code FILE NOMENCLATURE ...

Page 32: ... for the floppy disk unit 9 38400 baud only when having CPU Turbo 10 reserved 11 reserved 12 reserved When working with the FLOPPY DISK UNIT this parameter must be set to the same value as the setting of the FLOPPY DISK UNIT NBITSCHR P1 Indicates the number of data bits per transmitted character 0 The 7 least significant bits are sent out It is used when transmitting standard ASCII characters 1 Al...

Page 33: ...ter must be set to 2 PWONDNC P5 Indicates whether the DNC function is active or not on CNC power up NO Not active on power up YES Active on power up When working with the FLOPPY DISK UNIT this parameter must be set to YES DNCDEBUG P6 IndicateswhethertheCNCabortsDNCcommunicationsafteraninternallysetperiod of time without establishing communication It is recommended to use this safety function in ev...

Page 34: ... so the resulting program is stored at the FLOPPY DISK UNIT When the generated program takes more than 1 floppy disk it is referred to as Multi volume Digitizing The CNC will request the change of disk The Multi volume Digitizing feature is available from version 2 1 on and from 8050M CNC version 9 01 on Execute or simulate at the CNC an infinite program contained in the FLOPPY DISK UNIT Once the ...

Page 35: ...ous command Incorrect parameters Non existent file File opening error File writing error File deleting error Memory full File already exists File locked Empty file Duplicated subroutine Empty directory File reading error No disk in drive Write protected disk Defective sector found when reading Defective sector found when writing Formatting error Unusable disk Disk full Formatting error Defective d...

Page 36: ... the disks are not formatted from the CNC but at a PC the following sub directories must be created M PRG T M Root TAB T PAN With the current version CNC and until the next one is available part programs infiniteprogramsordigitizedprogramscannotexceedthecapacityofthedisk one unit used for the operation GENERAL CONSIDERATIONS ...

Page 37: ...ortion Less than 10 of the rms voltage between low voltage conductors sum of the 2 nd through the 5 th harmonic AMBIENT CONDITIONS Relative humidity 30 95 non condensing Operating temperature 5ºC 40ºC 41º F 104ºF with an average lower than 35ºC 95º F Storage temperature between 25º C 77ºF and 70º C 158º F Maximum operating altitude Meets the IEC 1131 2 standard VIBRATION Under working conditions 1...

Page 38: ...water and or non abrasive dish washer soap liquid never powder or 75º alcohol Do not use highly compressed air to clean the unit because it could generate electrostatic discharges The plastics used on the front panel of the floppy disk unit are resistant to 1 Grease and mineral oils 2 Bases and bleach 3 Dissolved detergents 4 Alcohol Avoid the action of solvents such as Chlorine hydrocarbons Benzo...

Page 39: ...ipulating these connectors make sure that the unit is not connected to main AC power Note Fagor Automation shall not be held responsible for any material or physical damage derived from the violation of these basic safety requirements List of materials parts that could be replaced Part Description Code Manufacturer Reference Mains cable 3x0 75 11313000 Fagor Automation 2Amp 250V Fuse 12130010 Schu...

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