Fabbri Termomeccanica F120 Technical Manualbook Download

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LEGEND

This symbol indicates danger, and will be used every time the operator’s safety is involved.

This symbol indicates caution and is used to draw attention on very important operations

needed for the proper and long-lasting use of the.

This symbol represents an environmental note, and draws attention on rules to follow for the

environment’s preservation.

Summary of Contents for F120

Page 1: ...SERIAL NUMBER WARM AIR GENERATOR YEAR OF MANUFACTURING Text Version 11 09 MOD F85 MOD F120 MOD F240 FABBRI TERMOMECCANICA S r l Via Cangiotti 10 61100 PESARO PU Tel 0721 282537 Fax 0721 282970 www fabbritermomeccanica it e mail info fabbritermomeccanica it ...

Page 2: ... s safety is involved This symbol indicates caution and is used to draw attention on very important operations needed for the proper and long lasting use of the This symbol represents an environmental note and draws attention on rules to follow for the environment s preservation ...

Page 3: ...erator s duty and responsibility to follow the present instructions WARNING The following instructions are meant for your safety Keep this booklet with care for other operator s easy use The installation must be performed according to the manufacturer s instructions by trained personnel This machine must only be used for the purpose it has been built Any other use is to be considered dangerous The...

Page 4: ...ATION 17 3 1 PRELIMINARY CONTROLS version F85 SV 18 3 1 2 CONTROLS DESCRIPTION 18 3 2 STARTUP 18 3 2 1 STARTUP summer 19 3 4 OPERATION 20 3 5 REGULAR STOP 20 4 ORDINARY MAINTENANCE 21 4 1 PRELIMINARY CONTROLS 21 4 2 CLEANING THE WARM AIR GENERATOR 21 4 2 1 WIPING OFF THE ASH 22 4 2 2 CLEANING THE FLUE 22 4 2 3 CLEANING THE HEAT EXCHANGER 22 4 3 FANBELT STRETCHING 22 4 4 REPLACING THE THERMOSTAT PR...

Page 5: ...hutter for regulating the combustion chamber s power The upper door with a handle is used to load fuel in the machine The fumes exhaust pipe in the combustion chamber is linked to the heat exchanger above it The heat exchanger is made up of a series of pipes that run down the back and are linked to the draft mechanism which is in turn operated by an external engine except in the F85SV model On the...

Page 6: ...nity rule Part 2 industrial environment 1 3 WORK STATION The machine need not be manned therefore there is no need for an operator to use it just to periodically reload fuel The operator s presence is required only when combustion is started 1 4 PROTECTIONS The machine is equipped with the following safety systems Fig 1 Protection of the power grid with doorlock pos A FIG 1 E B A C D Mechanical pr...

Page 7: ...erial number and year of manufacturing found on the plate afﬁxed on the right hand side see ﬁg 3 GENERATORE DI ARIA CALDA APPARECCHIO TIPO ANNO DI COSTRUZIONE NUMERO DI SERIE TENSIONE POT ELETTRICA PORT ARIA COMBUSTIBILE PESO POT TERMICA RESA POT MASS FOC Via Cangiotti 10 61100 Pesaro Italia Tel 0721 282537 FAX 0721 282970 3 FABBRI TERMOMECCANICA S r l KW KW KW V LEGNA kg m h KCal h KCal h ...

Page 8: ... SAWDUST ATTENTION HIGH SURFACE TEMPERATURES AVVERTENZE 1 PRIMA DI ACCENDERE IL FUOCO ASSICURARSI CHE LE VENTOLE GIGINO PER IL VERSO GIUSTO 2 PER UNA BUONA GESTIONE DEL GENERATORE USARE TUT TI COMBUSTIBILI SOLIDI BERMESSO DALLA LEGGE 3 CARICARE MODERATAMEN TE PERCHE UN BLACK OUT DI CORRENTE POTREBBE FONDE RE IL TERMOSTATO E DILATARME IL FORNO 4 AL TERMINE DI OGNI STAGIO NE DI RISCALDAMENTO EFFET T...

Page 9: ... 407 Air intake m3 h 2200 3500 6300 8900 17800 26000 Fuel consumption Kg h 13 20 30 43 85 125 Vents electric power HP 0 2 0 35 1 5 3 4 6 Suction vents electric power HP 0 35 0 35 0 75 0 75 1 5 Engine voltage V 220 monoph 220 monoph 380 triph 380 triph 380 triph 380 triph Chimney diameter mm models without fumes vent 160 Ø 180 Ø 180 Ø Chimney diameter mm models with fumes vent 180 Ø 180 Ø 200 Ø 200...

Page 10: ...consumptions in respect of art 4 paragraph 4 of the Law n 10 9th January 1991 RULES FOR PREVENTING POLLUTION DURING HEATING SYSTEM INSTALLATION Law n 615 13th July 1966 Rules against pollution Presidential Decree n 1391 22nd December 1970 Rules for applying Law n 615 13th July 1966 with rules to prevent pollution regarding heating systems RULES FOR PREVENTING FIRES DURING HEATING SYSTEM INSTALLATI...

Page 11: ...lly shipped wrapped in nylon and the suction engine is dismantled All accessories are shipped separately 2 2 LIFTING AND HANDLING The machine can be lifted with a crane or freight elevator using two hooked clasped tows at least 1 meter long or with a fork lift If lifted with a crane or freight elevator Place the hook end of the tows on top and in the eyebolt in the lower part ﬁg 6 placed in the pl...

Page 12: ...ing to your Country s laws The machine needs a solid support on the ﬂoor Position the machine according to its designated space Install the warm air diffusion vents pos 2 ﬁg 7a 7b 7c IF THE MACHINE HAS THE FUMES VENT Install the fumes aspiration system pos 4 ﬁg 7a 7b 7c Install the various tracts of the warm air generator s ﬂue pos 4 5 6 ﬁg 7a 7b 7c WARNING You must install at least one special pi...

Page 13: ...ength pos 5 ﬁg 7a 7b 7c before applying the T shaped tract pos 7 ﬁg 7a 7b 7c 6 1 2 2 3 mt 4 5 7 6 7 3 PROTECTION DURING PLUGGING OF THE ELECTRIC POWER CABLE MODELS F85 WITHOUT FUMES VENT FIG 7b MODELS F120 F240 PROTECTION DURING PLUGGING OF THE ELECTRIC POWER CABLE 1 2 E B 6 4 3 C 6 5 7 2 3 mt FIG 7c ...

Page 14: ...erify that the power cable is the right size Turn the switch on the 0 position in the F85 CV F120 F240 models pos A ﬁg 11 in the F85 pos A ﬁg 11B Insert the machine s power cable through the gland under the power grid pos B ﬁg 7 Connect wires in the terminal by following the attached electric plan TAV 2 and following IF THE MACHINE HAS THE FUMES VENT Plug the fumes suction grid s cable pos C ﬁg 7 ...

Page 15: ...hamber could be damaged during the ﬁrst startup due to overheating of the entire machine In the F85 SV model proceed as follows Turn on the general Press the FAN button to start up the vents ﬁg 10b Make sure the vents orientation in correct refer to the arrows on the fans 1 ALARM FAN SMOKE FAN SMOKE TEMPERATURE C FIG 10 FIG 9 FIG 10b ...

Page 16: ...wait for combustion to start up WARNING Do not use liquid fuel WARNING If the machine has got a fumes vent do not turn it off during combustion To adjust combustion regulate suction power in the lower ﬁg 13 pos 3 Thethermostatthatregulatesthevents startupisalready set at a temperature between 30 C and 40 C The alarm s thermostat is already set to activate at 90 C When the desired temperature has b...

Page 17: ...ill activate 3 3 3 PLUGGING AND CALIBRATION The warm air generator s wirings are already plugged and the twin thermostat is already calibrated Should you need to perform those operations again in case of maintenance checkups or replacements please follow the instructions below ﬁg 15 Legend 1 Wirings for FAN function 2 Twin Thermostat s board 3 Fastening holes 4 Ventilation system s stop temperatur...

Page 18: ...CONTROLS IN THE ELECTRONIC PANEL 1 General switch 2 fumes vent button 3 air vent button 4 fumes vent light green 5 air vent light green 6 alarm light red 7 temperature display 3 2 STARTUP Turn on the machine s general switch pos 1B ﬁg 11 Load the fuel using the grid in the machine s upper part Turn on fuel loading and wait for combustion to start up WARNING Do not use liquid fuel WARNING If the ma...

Page 19: ...ir vents will activate automatically pos 5 in ﬁg 16 and they will automatically switch off as well when temperature drops below 41 C The alarm s thermostat is already set to activate at 90 C 3 2 STARTUP summer IMPORTANT to turn on cold air circulation press the fumes vent button pos 3 ﬁg 16 in absence of combustion ...

Page 20: ...ents suction area ﬁg 17 NO FIG 17 WARNING Do not overload the machine An excessiveheatgeneratedbycombustioncould deform the machine s structure When the warm air generator is on there is a chance that the alarm will be set off This is due to the excessive heat generated by the furnace Inthiscase lowertheheatgeneration by shutting down the air suction pos 3 in ﬁg 13 and stop loading fuel WARNING Do...

Page 21: ... The machine s general switch in on 0 Fig 18 thatapadlockisplacedontheappropriatelock and its keys given to the safety operator Make sure the machine is not powered during maintenance operations 4 2 CLEANING THE WARM AIR GENERATOR IMPORTANT atseason send cleanthecombustionchamber theﬂue andtheheatexchanger s pipes 0 1 2 B 6 7 A FIG 19 FIG 18 5 4 ...

Page 22: ...f the back protection panels by unscrewing them pos 2 7 ﬁg 19 clean the exchanger s pipes with a helix shaped iron brush from the front of the machine pos 4 in ﬁg 19 do the same for the descending vertical pipes pos 5 ﬁg 19 install back the protection panels part 1 2 and 7 ﬁg 19 plug suction pos A ﬁg 19 plug ﬂue with suction 4 3 FANBELT STRETCHING models F120 F240 only You should periodically stre...

Page 23: ...robe holder and remove the central screw pos B ﬁg 21 in the probe s lodge unplug the probe s lodge by unscrewing it pos C and pos D ﬁg 21 replace the probe and reverse the above operations A B D C FIG 21 4 5 REPLACING THE FUSE model F85 SV only The fuse lies inside the electronic panel To replace it consult the electric plans tav 2 tav 3 ...

Page 24: ... different materials according to your Country s laws 6 ACOUSTIC POLLUTION The sound emission levels for the models F 85 F120 and F240 have been tested according to the ISO 11202 rules and the following maximum sound thresholds have been recorded LpA dB A MODEL F85 F 120 F 240 Machine with only 60 60 60 fumes vent turned on Machine with only 66 6 70 6 73 4 warm air vent Machine with both 66 7 70 9...

Page 25: ...N CONTROL PANEL 7 MANUAL LOADING PANEL 8 PIPE CLEANING PANEL 9 HOT AIR OUTLET OPENINGS 10 SUCTION GRATING 11 AIR SUCTION ASSEMBLY 12 SMOKE SUCTION ASSEMBLY AND ASH PANEL 13 ALARM SIREN 1 TEMPERATURFÜHLER 2 EINSCHALTTHERMOSTAT LUFT 3 ANZEIGETHERMOMETER 4 SCHALTTAFEL 5 GITTER ABFALLABLAGE 6 K O N T R O L L T Ü R ASCHEENTNAHME 7 TÜR ZUM MANUELLEN BELADEN 8 TÜR ZUR ROHRREINIGUNG 9 ZULUFTSTUTZEN WARME ...

Page 26: ...26 TAV 1 SPARE PARTS F85 F 85 WITH FUMES VENT F 85 WITHOUT FUMES VENT 3 8 7 6 5 4 10 11 12 9 9 1 8 5 4 10 11 7 6 2 ...

Page 27: ...27 TAV 2 SPARE PARTS F120 F240 3 9 2 8 7 6 5 4 10 11 12 13 ...

Page 28: ...CUITO CORRENTE DI IMPIEGO CIRCUITO FASI A Ib Ir A N In A KW T Contatto termostati RT Rel termici I Interruttori di manovra C Contattori M Motori Ib Corrente di impiego effetiva Ir Corrente regolata In Corrente nominale Vn Tensione nominale dell apparecchio Pn Potenza attiva nominale assorbimento utenza LEGENDA 50Hz 380V 3 2 1 M1 1 2 3 I 1 C1 RT1 400 16 16 4 1 1 3 3 2 5 4 3 5 4 TERMOMECCANICA FABBR...

Page 29: ...gono allo stesso termostato munito di diverse soglie di intervento o a termostati singoli uno Le dimensioni del fronte del quadro rappre Il grado di protezione del quadro ed i relativi collegamenti alle singole apparecchiature del I Interruttori di manovra RT Rel termici T Contatto termostati C Contattori M Motori Ib Corrente di impiego effetiva assorbimento utenza In Corrente nominale Ir Corrente...

Page 30: ... regolata In Corrente nominale Vn Tensione nominale dell apparecchio Pn Potenza attiva nominale Ib Corrente di impiego effetiva assorbimento utenza LEGENDA POTENZA ATTIVA CONTATTORE INTERRUTTORE VALVOLE CORRENTE NOMINALE CORRENTE REGOLATA DESCRIZIONE CIRCUITO CORRENTE DI IMPIEGO POTERE DI INTERRUZIONE PROTEZIONE SALVAMOTORE COMANDO CIRCUITO FASI Pn AC3 In BASE FUSIBILE Vn Pn Vn In A A A V KW V A K...

Page 31: ...e protegga la linea di Si consiglia l uso di un int diff con soglia di Indiretti in conformit alle Vigenti norme CEI proteggere il generatore d aria calda dai Contatti In fase di installazione l Acquirente dovr con l antina Il quadro si pu aprire solo ad Le maniglie dell int gen sono interbloccate N B NOTE sentate sono approssimative per ogni numero forno non devono essere inferiori ad IP44 colleg...

Page 32: ... attiva nominale Vn Tensione nominale dell apparecchio In Corrente nominale Ir Corrente regolata POTERE DI INTERRUZIONE CORRENTE DI IMPIEGO DESCRIZIONE CIRCUITO CORRENTE REGOLATA CORRENTE NOMINALE SALVAMOTORE PROTEZIONE COMANDO VALVOLE INTERRUTTORE CONTATTORE CIRCUITO FASI POTENZA ATTIVA FUSIBILE BASE Vn In Pn A A KW V A Pn AC3 In Vn KW A V KA A Ir In A N KW Ib A 380V 50Hz M1 1 2 3 M2 5 6 4 I1 C1 ...

Page 33: ...llazione l Acquirente dovr proteggere il generatore d aria calda dai Contatti Indiretti in conformit alle Vigenti norme CEI Si consiglia l uso di un int diff con soglia di intervento da 30mA che protegga la linea di int aperto alimentazione generale N B NOTE per ogni numero sentate sono approssimative I Interruttori di manovra RT Rel termici T Contatto termostati M Motori C Contattori LEGENDA Ib C...

Page 34: ... Corrente nominale assorbimento utenza CORRENTE NOMINALE CORRENTE REGOLATA In In DESCRIZIONE CIRCUITO CORRENTE DI IMPIEGO POTERE DI INTERRUZIONE Pn AC3 Vn Vn Pn BASE FUSIBILE PROTEZIONE SALVAMOTORE COMANDO INTERRUTTORE VALVOLE CONTATTORE CIRCUITO FASI POTENZA ATTIVA I Interruttori di manovra T Contatto termostati C Contattori M Motori RT Rel termici A A A KW V KW V A KA Ib A In Ir A N A KW LEGENDA...

Page 35: ...lie dell int gen sono interbloccate con l antina Il quadro si pu aprire solo ad In fase di installazione l Acquirente dovr proteggere il generatore d aria calda dai Contatti Indiretti inconformit alle Vigenti norme CEI Si consiglia l uso di un int diff con soglia di intervento da 30mA che protegga la linea di int aperto alimentazione generale N B NOTE per ogni numero sentate sono approssimative I ...

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