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S800  ENC 

16 

532116        -  Rev.A

Tr

ansla

tion of the original instruc

tions

ENGLISH

 8 

 Routine  maintenance

If the checks listed below reveal conditions other than those foreseen, 
they must be restored.

Operations  

 

Frequency

Structures

Check the structure that the gate, plinth and building/fencing parts adjacent to 
the automation are fastened to: absence of damage, cracks, fractures, failures.

12

Check the movement area of the gate: absence of obstacles, absence of objects/
deposits which reduce safety clearances.

12

Check the absence of hooking points or dangerous prongs.

12

Gate

Check the gate and its fastenings: integrity, no deformations or rust, etc.
Check the correct tightening of screws and bolts.

12

Check the concentricity between the upper hinge of the leaf and the lower rota-
tion fulcrum provided by the foundation box.

12

Check hinges and bearings: integrity, perfectly positioned and fastened in place, 
no deformation, rust, etc.

12

Lubricate hinges and/or bearings if necessary.

12

Check the mechanical stops: fastening and solidity. Both sides must be checked, 
simulating the impact that they could undergo during use.

12

Check the guide bracket of the leaf: integrity, absence of deformation and rust, 
proper fastening, etc.
Check the absence of wear/collapsing which could jeopardise the condition that 
all the weight of the leaf bears on the lower rotation fulcrum.

12

Check the anti-falling device: fastening and integrity.

12

General cleaning of the gate operating area.

12

Actuator 

Check the integrity and correct fastening.

12

Check the sturdiness of the connections of the actuator to the leaf to avoid 
uncontrolled movements of the leaf should it break.
Check the welding of the joint on the guide bracket.

12

Check reversibility and irreversibility.

12

Check that there is no oil leakage.

12

Top up the oil level, if necessary.  Only use FAAC oil.

12

Bleed the oil, if necessary.

12

Clean the actuator and the foundation box
Check drainage efficiency.

12

Check the integrity of the actuator cables, of the cable glands and of the junc-
tion boxes.

12

Electronic equipment

Check the integrity of the electronic board enclosure.

12

Check the integrity of the power and connection cables and of the cable glands.
Check the integrity of the connectors and of the wiring.

12

Check that there are no signs of overheating, burns, etc. on electronic components. 12
Check the integrity and proper operation of the limit switches, if used.

12

Check the integrity of the earthing connections.

12

Check proper operation of the circuit breaker and residual current device.

12

Control devices

Check the integrity and proper operation of the installed devices and of the 
remote controls.

12

Sensitive edges

Check: integrity, fastening and proper operation.

6

Deformable edges

Check: integrity and fastening.

12

Photocells 

Check: integrity, fastening and proper operation.

6

Check the columns: integrity, fastening, no deformation, etc.

6

Flashing light

Check: integrity, fastening and proper operation.

12

Electric locks

Check: integrity, fastening and proper operation.
Clean the insertion seats.

12

Access control

Check that the gate opens correctly only with authorised user recognition.

12

Complete automation

Check that the automation works properly, according to the programmed logic, 
using the various control devices.

12

Check that the gate moves correctly, smoothly and regularly without any strange 
noise.
Check its correct opening and closing speed and that it follows the intended 
slowdowns.

12

Check proper operation of the manual release: when the release is activated, the 
gate should only be able to be moved manually.
Check the presence of lock caps.

6

Ensure that the maximum manual moving force of the leaf is less than 220 N.

6

Check the proper operation of the safety edges for obstacle detection.

6

Check the proper operation of the encoder for obstacle detection.

6

Check the proper operation of each pair of photocells.

6

Check that there is no optical/luminous interference between the pairs of 
photocells.

6

Check the limitation curve of the forces (standards EN 12453 and EN 12445).  For 
countries outside the EU, when there is no specific local standard, the force must 
be less than 150 N static. 

6

Check the presence, integrity and legibility of all the necessary signs: residual 
risks, exclusive use, etc.

12

Check the presence, integrity and legibility of the CE marking of the gate and of 
the DANGER AUTOMATIC MOVEMENT warning sign.

12

Summary of Contents for S800 ENC

Page 1: ...S800 ENC...

Page 2: ...cit s sont la propri t de leurs fabricants respectifs Les clients peuvent faire des copies pour leur usage exclusif Ce manuel a t publi en 2016 Copyright FAAC S p A ab dem 2016 Alle Rechte vorbehalte...

Page 3: ...maynotbecom missioneduntilthefinalmachine intowhichitwillbeincorporated hasbeendeclared complaintwiththeprovisionsoftheabovementionedMachineDirective2006 42 EC Bologna 01 01 2016 CEO ANNEX 1 The limit...

Page 4: ...tions The results of the risk assessment conducted by FAAC S p A on the entire life cycle of the product has been considered when drafting the manual in order to implement effective risk reduction The...

Page 5: ...e automation components Do not modify the original components in any way Close off the work site even temporarily and prevent access tran sit EC countries must comply with the legislation that transpo...

Page 6: ...4 Positive stop fastenings 5 Instruction manual Followtheinstructionsonthepackage while handling it Use the forklift truck or pallet truck in observance of the safety rules to avoid risks of collisio...

Page 7: ...rth It is prohibited to integrate unrelated commercial systems and or equipment or employ them for uses that are not allowed by the respective manufacturers It is prohibited to use and or install acce...

Page 8: ...uce the maximum stroke maximum reduc tion 30 for opening and 30 for closing The limits of use of the positive stops in relation to the length and weight of the leaf are described in detail in 2 FAAC C...

Page 9: ...ler cap 7 By pass screws force adjustment 8 Service release lever 9 Positive stop fastenings 10 Installation support 11 Key INSTALLATION ACCESSORIES SUPPLIED SEPARATELY Foundation box 12 Cover 13 Remo...

Page 10: ...ng and closing stops to limit the leaf stroke The stops must be adequately sized and firmly secured to withstand the impact of the leaf The external mechanical stops are not required when using positi...

Page 11: ...he risk of electrocution Ensure there are no pipes near the excavations and drilling areas The electronic board must be housed in an enclosure which guarantees minimum IP 44 protection The board enclo...

Page 12: ...CTIVE EQUIPMENT Anchor the leaf to the lifting device with a rope or a suitable chain After removing the leaf place it on the ground or anchor it with a rope or chain to prevent it from tipping over 5...

Page 13: ...1 2 Position the grooved joint 8 2 Thenotchonthejointmustbecentredwiththecentrelineofthebracket and directed as shown in the figure When the bracket is placed on the box the joint must be centred on t...

Page 14: ...he service lever by more than one turn so as to prevent oil from leaking 4 Insertthespannerinthepinion 12 2 androtatethepinionuntil it stops in the closing direction of the leaf Then move it back appr...

Page 15: ...chieve the required tightening torque 15 6 11 Open and close the leaf manually to ensure it can be fully opened and closed manually If not ensure that all of the installation steps have been carried o...

Page 16: ...eaf movement screw B adjusts the force of anticlockwise leaf movement tighten to increase the force loosen to decrease the force 3 Set the protective caps back in place 17 1 CLOSURE OF THE BOX Close t...

Page 17: ...procedure until non emulsified oil comes out 6 Set the protective caps back in place 19 1 TOPPING UP THE OIL LEVEL 1 Remove the cap 19 3 Check the oil level it should be just below the cap 2 Top up if...

Page 18: ...tronic board enclosure 12 Checktheintegrityofthepowerandconnectioncablesandofthecableglands Check the integrity of the connectors and of the wiring 12 Checkthattherearenosignsofoverheating burns etc o...

Page 19: ...he lock 20 1 2 Insert the key and turn it one anti clockwise turn until it stops 20 2 then move the gate manually RESTORING AUTOMATIC OPERATION 1 Turn the key by one clockwise turn until it stops 20 3...

Page 20: ...ame of the wind Beaufort scale Wind speed km h 0 Calm 1 1 Light air 1 6 2 Light breeze 6 11 3 Gentle breeze 11 19 4 Moderate breeze 19 29 5 Fresh breeze 29 39 6 Strong breeze 39 50 7 Near gale 50 62 8...

Page 21: ...1 10 POS 11 1 10 POS 2 5 8 POS 3 5 8 POS 1 POS 3 POS 2 POS 6 POS 7 POS 11 POS 11 POS 4 POS 12 POS 5 POS 12 POS 8 POS 9 POS 9 POS 11 1 10 POS 9 2 10 POS 12 1 10 Translation of the original instruction...

Page 22: ...S800 ENC 20 532116 Rev A...

Page 23: ...S800 ENC 21 532116 Rev A...

Page 24: ...FAAC S p A Soc Unipersonale Via Calari 10 40069 Zola Predosa BOLOGNA ITALY Tel 39 051 61724 Fax 39 051 758518 www faac it www faacgroup com S800 ENC 22 532116 Rev A...

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