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7

Fig. 16

Fig. 17

Fig. 15

Fig. 14

6  START-UP OF THE SYSTEM

The procedure for the first start-up of the automated system for shutter 
winders R180 and R280 is of key importance for correct, automatic 
adjustment of the travel limit devices.
The travel limit unit of automated system R180 and R280, was designed 
and assembled to allow the travel limit devices to be automatically 
positioned with a single opening movement.
Carry out the following procedure:

With the shutter completely closed, remove the service bracket (ref. 

 fig. 11) from the travel-limit unit;

Command complete opening until the mechanical stop point or 
the desired height is reached;

  According to the type of electric command used, 

make sure that the opening movement is constant 
along the entire travel. Do not interrupt the rise motion 
until the opening height is reached.

Command a complete closure after having reached the opening 
position (determined by travel limit stop or by customer’s choice).

The automatic setting procedure for the travel limit devices has ended; 
carry out some movements to check if the opening and closing stop 
positions are as required.
To further fine tune these positions, consult paragraph 6.1 “MANUAL 
ADJUSTMENT OF THE TRAVEL LIMIT DEVICES”.

1.

2.

3.

6.1  MANUAL ADJUSTMENT OF THE TRAVEL-LIMIT DEVICES

If you wish to modify/fine tune the automatically set opening and closing 
positions, proceed as follows:

Take the shutter into its fully closed position, to obtain full access to 
the travel limit unit;

1.

As shown in Figure 14, incline downward and keep inclined the 
rotation constraint lever (ref. 

) to enable release of the travel-limit 

devices screws;
Turn the travel-limit devices screws clockwise or anti-clockwise 
to anticipate or delay the activation of the opening or closing 
microswitches;
Release the rotation constraint lever and perform a few movements 
to check the effect of the modifications;
Repeat the procedure till obtaining the motor stop in the required 
positions.

2.

3.

4.

5.

Electro-brake assembly procedure:

Fit the supplied cable inside the body of the electro-brake until it 
comes into contact with the end ball (Fig.15);
Fit the sheath of the cable until it comes into contact with the 
electro-brake body (Fig.15);

1.

2.

Assemble the electro-brake in Figure 16 on the cover of the electric 
motor with screws ref. 

 and washers ref.

, mating the motor shaft 

ref.

 with the electro-brake block;

3.

Use the hole (Ø 15 mm), previously drilled for routing the power 
cable, to insert the sheath-cable unit into the shutter shaft (Figure 
17). Take care not to bend the sheath too much in order to allow 
the cable to freely move inside.

4.

The electro-brake is an accessory that guarantees maintaining the 
position of the shutter at whatever height it is left.
In fact, the electro-brake acts on the motor shaft, locking it at the end 
of each electric movement, thus ensuring that the shutter cannot 
be manually moved or lose its position due to imbalance of the 
compensation springs.

7  INSTALLING THE ELECTRO-BRAKE (optional)

Summary of Contents for R180

Page 1: ...UTOMATED SYSTEM 4 3 1 PRELIMINARY CHECKS 4 3 2 INSTALLATION DIMENSIONS 4 3 3 INSTALLING THE OPERATOR 4 4 TRAVEL LIMIT UNIT 6 5 ELECTRICAL CONNECTIONS 6 5 1 BUTTON BOARD OR SELECTOR 230 Vac 6 5 2 COMMA...

Page 2: ...ds EN 12453 and EN 12445 For non EU countries to obtain an adequate level of safety the Standards mentioned above must be observed in addition to national legal regulations 11 Before attempting any jo...

Page 3: ...nt temperature 40 C 55 C Shutter Shaft Diameter 60 48 42 mm 60 48 42 mm Winding Flange Diameter 200 220 mm 200 220 mm Maximum Shutter Height 8 m 8 m Maximum Shutter Width 4 5 m 4 5 m Operator Weight 8...

Page 4: ...he shutter shaft removing deposits of dust grease and chips To install two R180 or R280 operators on a shutter having a width of over 4 5 meters please refer to chapter 8 on page 8 Procedure for defin...

Page 5: ...on the winding shaft Insert in the hole you have just drilled the securing screw in Fig 7 ref tightening it to rest on the washer and self locking nut 5 6 If in chapter 1 2 you have measured a windin...

Page 6: ...power supplied by a 230 VAC selector or by control boards 200 BT and 200 MPS To install two R180 280 units on the same winding shaft please refer to chapter 8 on page 8 BEFORE performing the followin...

Page 7: ...ake the shutter into its fully closed position to obtain full access to the travel limit unit 1 As shown in Figure 14 incline downward and keep inclined the rotation constraint lever ref to enable rel...

Page 8: ...1 Close the cover of both travel limit units and reposition the service brackets Continue the installation performing only for the MASTER operator the instructions given from chapter 5 on page 6 There...

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