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ENGLISH

ENGLISH

IMPORTANT NOTICE FOR THE INSTALLER

GENERAL SAFETY INSTRUCTIONS

1) WARNING!

 

For reasons of safety, all the instructions in this manual must be observed scrupulously. Improper installation

or misuse of the product may result in serious injury.

2) Read the instructions carefully before installing the product.

3) Packaging material (plastic, polystyrene etc.) is a potential hazard and must be kept out of reach of children.

4) Keep these instructions for future reference.

5) This product has been designed and manufactured only for the use stated in this manual. Any use other than that

expressly indicated may result in damage to the product and/or risk of injury.

6)

FAAC S.p.A. shall not be liable for any damage or injury caused by improper use of the automation or by any use other
than that for which it is intended.

7) Do not install this device in explosive atmospheres: the presence of flammable gas or fumes is a serious hazard.

8) Mechanical structural elements must comply with UNI8612, CEN pr EN 12604 and CEN pr EN 12605 standards.

For countries outside the EC, mechanical structural must comply with the above standards in addition to any national
safety standards, in order to obtain a reasonable degree of safety.

9) FAAC cannot be held responsible for failure to observe technical standards in the construction of the gates on which

the automation is installed, or for any deformation of the gates which may occur during use.

10) Installation must comply with UNI8612, CEN pr EN 12453 and CEN pr EN 12635.

The degree of safety of the automation must be C+D.

11) Before carrying out any operations on the system, disconnect the electrical power supply.

12) Install a multi-pole switch on the supply line to the automation with a contact opening distance of 3 mm or more. We

recommend the use of a 6A thermal magnetic circuit breaker with multi-pole switching.

13) Ensure that a residual current device with a trip threshold of 0.03A is installed upstream of the automation system.

14) Check that the earthing system is installed correctly and is efficient. Connect the metal parts of the gate and the

yellow/green wire of the operator to the earthing system.

15) The automation is fitted with an anti-crushing safety system consisting of a torque control device which, in all cases,

must be used in conjunction with other safety devices.

16) The safety devices (e.g. photocells, safety edges, etc.) protect areas where there is a mechanical movement hazard,

e.g. crushing, entrapment and cutting.

17) Each installation must be fitted with at least one flashing light (e.g. FAAC LAMP, MINILAMP etc.) and a warning sign

suitably fixed to the gate, in addition to the safety devices as per point 16 above.

18) FAAC cannot be held responsible for the safe and correct operation of the automation in the event that parts other

than FAAC original parts are used.

19) Use only FAAC original spare parts for maintenance operations.

20) Do not carry out any modifications to automation components.

21) The installer must supply all information regarding manual operation of the system in the event of an emergency and

provide the end-user with the "End-user Guide" supplied with the product.

22) Do not allow any persons, especially children, to stand in the vicinity of the automation when in operation.

23) Keep the remote radio controls and any other control devices out of the reach of children to prevent accidental

operation of the automation.

24) The end-user must not attempt to repair or adjust the automation. These operations must be carried out exclusively

by qualified personnel.

25) Any operations not explicitly described in these instructions are not permitted.

Summary of Contents for 844 MPSR

Page 1: ... and subsequent amendments 91 368 EEC 93 44 EEC and 93 68 EEC complieswiththeessentialsafetyrequirementsinthefollowingEECDirectives 73 23 EEC and subsequent amendment 93 68 EEC 89 336 EEC and subsequent amendments 92 31 EEC and 93 68 EEC and furthermore declares that unit must not be put into service until the machinery into which it is incorporated or of which it is a component has been identifie...

Page 2: ... automation with a contact opening distance of 3 mm or more We recommend the use of a 6A thermal magnetic circuit breaker with multi pole switching 13 Ensure that a residual current device with a trip threshold of 0 03A is installed upstream of the automation system 14 Check that the earthing system is installed correctly and is efficient Connect the metal parts of the gate and the yellow green wi...

Page 3: ...percentage of effective working time opening closing withrespecttothetotalcycletime opening closing pause times It is calculated using the following formula Ta Tc F X 100 Ta Tc Tp Ti where Ta opening time Tc closing time Tp pause time Ti interval between one complete cycle and the next Graph of duty cycle Fig 1 a Fixing angle bars b Pinion c Inductive proximity limit switch d Spare fuse housing e ...

Page 4: ...ust be no pipes or electrical cables in the area to be dug for installing the foundation plinth If the gear motor is located in a vehicle transit area it is advisable to provide protection against accidental colli sions Check that the gear motor has an efficient earth connec tion 4 2 INSTALLING THE BASE PLATE 1 Assemble the base plate as shown in Fig 4 2 The base plate must be positioned as shown ...

Page 5: ...6 Remove the breather screw as shown in Fig 13 and keep it in a safe place Fig 11 Fig 12 Fig 9 Fig 8 Fig 10 4 4 FITTING THE RACK 4 4 1 WELD ON STEEL RACK Fig 14 1 Mount the three threaded bushes on the rack element positioning them in the upper part of the slot In this way the play provided by the slot will allow for future adjustment 2 Slide the gate leaf manually to the closed position 3 Rest th...

Page 6: ...put terminal block Fig 19 4 4 2 SCREW ON STEEL RACK Fig 15 1 Slide the leaf manually to the closed position 2 Rest the first rack element level on the pinion and insert the spacer in the upper part of the slot between the rack and the gate 3 Mark the point to be drilled on the gate Drill a 6 5 mm diameter hole and thread using 8 mm screw taps Tighten the bolt 4 Slide the gate manually making sure ...

Page 7: ...ate movement to be reversed These devices do not intervene during gate opening movements If a closure safety device is tripped when the gate is open or during a pause time they will prevent gate closure To install more than one safety device connect the N C contacts in series If no closure safety devices are to be installed place a jumper across this input and the common termi nal terminal 1 or 5 ...

Page 8: ... 4 and fig 28 LED ON contact closed LED OFF contact open TABLE 4 MEANING OF STATUS INDICATOR LEDS LED ON OFF OPEN Command active Command not active STOP Command not active Command active FSW Safeties disengaged Safeties engaged FCC Closing limit disengaged Closing limit engaged FCA Opening limit disengaged Opening limit engaged Fig 25 Fig 24 5 3 INSTALLING ELECTRIC LOCK Since the gear motor allows...

Page 9: ...whentherespectivelimitswitchisengaged e g it is released before opening only if the closure limit switch is activated Pre flashing It is possible to select 5 seconds pre flashing of the flashing light before any gate movement This serves to warn any persons in the vicinity that the gate is about to start moving Install as follows Make sure that the upper guide upright is large enough to allow the ...

Page 10: ...n inductive proximity limit switch Fig 1 ref 3 When the latter detects the passage of a plate fastened to the top of the rack it stops the movement of the gate To position the two travel stop plates correctly proceed as follows 1 Connect the limit switch connector to the 844MPSR con trol unit in accordance with the direction of gate closure paragraph 5 2 3 and Figs 24 25 2 Assemble the limit switc...

Page 11: ...ecial applications 10 MAINTENANCE When performing maintenance always check that the anti crushingclutchiscorrectlyadjustedandthatthesafetydevices operate correctly 10 1 TOPPING UP WITH OIL Check the quantity of oil in the operator periodically For medium low duty cycles an annual check is sufficient for more intensive use check every 6 months To access the oil reservoir remove the oil filler cap F...

Page 12: ...t of an opening impulse from a remote control or other suitable control device the control unit will start the motor to move the gate to the open position If automatic operation has been selected sending an impulse causes the gate to reclose on its own after the selected pause time If semiautomatic operation has been selected a second impulse must be sent to reclose the gate An opening impulse sen...

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