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21

ENGLISH

ENGLISH

Fig. 34

5.7.

TORQUE ADJUSTMENT

The 844 MC-R automation system is equipped with an anti-
crushing mechanical clutch which stops the opening/closing
movement when the gate encounters an obstacle.
When the obstacle is removed, the gate resumes its movement
until the relevant limit switch trips or the safety time (TIME OUT)
is exceeded.
This torque limiter must be set in compliance with current
standards.
To adjust the threshold of the anti-crushing system, proceed as
follows:
1)

Switch off the power supply.

2)

Remove the cover of the relevant bore (Fig. 1- ref. 9), and
unscrew the cap of the clutch adjusting screw (Fig. 32).

3)

Keep the driving shaft in position by means of the supplied
lever, and adjust the clutch  as shown in Fig. 33.
To increase torque, turn the screw clockwise.
To decrease torque, turn the screw counterclockwise.
 

the operator is supplied with the clutch set to maximum

torque. Initially, the working torque of the system must be
decreased.

4)

Switch on the power supply and check whether the anti-
crushing system trips correctly.

Fig. 32

Fig. 33

6. TESTING THE AUTOMATION

When installation is complete, affix the danger warning label
to the top of the casing (Fig. 34).

Press fit the covers over the operator fixing bars (Fig. 35).
Thoroughly check operation of the automation and all
connected accessories.
Check the closure stop position of the gate and check that the
lock plate is in the correct position. If necessary, change its
position and recheck operation by performing a few gate
movement cycles. When you are sure that the position is
correct, fix the lock plate with screws or by welding.

alarm has been eliminated and the RESET button has been
pressed (or the power supply has been momentarily inter-
rupted).

5.6.

POSITIONING THE TRAVEL STOP PLATE

The 844 MC-R operator is fitted with an inductive proximity limit
switch (Fig.1 - ref.3). When the latter detects the passage of a
plate fastened to the top of the rack, it stops the movement of
the gate.
To position the two travel stop plates correctly, proceed as
follows:
1)

Connect the limit switch connector to the 844MPSR con-
trol unit in accordance with the direction of gate closure
(paragraph 5.2.3. and Figs. 24/25).

2)

Assemble the limit switch, positioning the stop plate cen-
trally relative to the threaded studs of the bracket (Fig.31).

3)

Switch on the power supply.

4)

Move the gate by hand towards it closed position, stop-
ping approximately 2 cm from the physical stop of the
gate.

5)

Set brake-adjusting trimmer TR1 approximately to its cen-
tral position (Fig. 19 - ref. TR1).

6)

Slide the travel stop plate on the rack in the opening
direction. When the LED of the opening travel limit switch
(FCA) in the 844 MPSR electronic control unit (Fig. 28) goes
out, advance the travel stop plate by approximately 45
mm, and fix it to the rack by tightening the screws.

7)

Move the gate by hand towards its closed position, stop-
ping approximately 2 cm from the physical stop of the
gate.

8)

Slide the travel stop plate on the rack in the closing direc-
tion. When the LED of the closing travel end limit switch
(FCC) in the 844 MPSR electronic control unit goes out
(Fig.28), advance the travel stop plate by approximately
45 mm, and fix it to the rack by tightening the screws.

9)

Re-lock the system (see paragraph 5).

10) Run a complete cycle of the gate, to check whether the

limit switch trips correctly. To adjust the limit switch posi-
tions, operate brake trimmer TR1: when the trimmer is
rotated clockwise, the braking space is decreased; when
the trimmer is rotated counterclockwise, the braking space
is increased.

Notes on positioning the travel stop plates

The distance between the limit switch and the travel stop
plate must be < 5mm (Fig.11).

To avoid damaging the operator and/or interruptions to
service, leave a distance of at least 2 cm 

from the physical

stops of the gate.

Fig. 31

Summary of Contents for 844 MPSR

Page 1: ... and subsequent amendments 91 368 EEC 93 44 EEC and 93 68 EEC complieswiththeessentialsafetyrequirementsinthefollowingEECDirectives 73 23 EEC and subsequent amendment 93 68 EEC 89 336 EEC and subsequent amendments 92 31 EEC and 93 68 EEC and furthermore declares that unit must not be put into service until the machinery into which it is incorporated or of which it is a component has been identifie...

Page 2: ... automation with a contact opening distance of 3 mm or more We recommend the use of a 6A thermal magnetic circuit breaker with multi pole switching 13 Ensure that a residual current device with a trip threshold of 0 03A is installed upstream of the automation system 14 Check that the earthing system is installed correctly and is efficient Connect the metal parts of the gate and the yellow green wi...

Page 3: ...percentage of effective working time opening closing withrespecttothetotalcycletime opening closing pause times It is calculated using the following formula Ta Tc F X 100 Ta Tc Tp Ti where Ta opening time Tc closing time Tp pause time Ti interval between one complete cycle and the next Graph of duty cycle Fig 1 a Fixing angle bars b Pinion c Inductive proximity limit switch d Spare fuse housing e ...

Page 4: ...ust be no pipes or electrical cables in the area to be dug for installing the foundation plinth If the gear motor is located in a vehicle transit area it is advisable to provide protection against accidental colli sions Check that the gear motor has an efficient earth connec tion 4 2 INSTALLING THE BASE PLATE 1 Assemble the base plate as shown in Fig 4 2 The base plate must be positioned as shown ...

Page 5: ...6 Remove the breather screw as shown in Fig 13 and keep it in a safe place Fig 11 Fig 12 Fig 9 Fig 8 Fig 10 4 4 FITTING THE RACK 4 4 1 WELD ON STEEL RACK Fig 14 1 Mount the three threaded bushes on the rack element positioning them in the upper part of the slot In this way the play provided by the slot will allow for future adjustment 2 Slide the gate leaf manually to the closed position 3 Rest th...

Page 6: ...put terminal block Fig 19 4 4 2 SCREW ON STEEL RACK Fig 15 1 Slide the leaf manually to the closed position 2 Rest the first rack element level on the pinion and insert the spacer in the upper part of the slot between the rack and the gate 3 Mark the point to be drilled on the gate Drill a 6 5 mm diameter hole and thread using 8 mm screw taps Tighten the bolt 4 Slide the gate manually making sure ...

Page 7: ...ate movement to be reversed These devices do not intervene during gate opening movements If a closure safety device is tripped when the gate is open or during a pause time they will prevent gate closure To install more than one safety device connect the N C contacts in series If no closure safety devices are to be installed place a jumper across this input and the common termi nal terminal 1 or 5 ...

Page 8: ... 4 and fig 28 LED ON contact closed LED OFF contact open TABLE 4 MEANING OF STATUS INDICATOR LEDS LED ON OFF OPEN Command active Command not active STOP Command not active Command active FSW Safeties disengaged Safeties engaged FCC Closing limit disengaged Closing limit engaged FCA Opening limit disengaged Opening limit engaged Fig 25 Fig 24 5 3 INSTALLING ELECTRIC LOCK Since the gear motor allows...

Page 9: ...whentherespectivelimitswitchisengaged e g it is released before opening only if the closure limit switch is activated Pre flashing It is possible to select 5 seconds pre flashing of the flashing light before any gate movement This serves to warn any persons in the vicinity that the gate is about to start moving Install as follows Make sure that the upper guide upright is large enough to allow the ...

Page 10: ...n inductive proximity limit switch Fig 1 ref 3 When the latter detects the passage of a plate fastened to the top of the rack it stops the movement of the gate To position the two travel stop plates correctly proceed as follows 1 Connect the limit switch connector to the 844MPSR con trol unit in accordance with the direction of gate closure paragraph 5 2 3 and Figs 24 25 2 Assemble the limit switc...

Page 11: ...ecial applications 10 MAINTENANCE When performing maintenance always check that the anti crushingclutchiscorrectlyadjustedandthatthesafetydevices operate correctly 10 1 TOPPING UP WITH OIL Check the quantity of oil in the operator periodically For medium low duty cycles an annual check is sufficient for more intensive use check every 6 months To access the oil reservoir remove the oil filler cap F...

Page 12: ...t of an opening impulse from a remote control or other suitable control device the control unit will start the motor to move the gate to the open position If automatic operation has been selected sending an impulse causes the gate to reclose on its own after the selected pause time If semiautomatic operation has been selected a second impulse must be sent to reclose the gate An opening impulse sen...

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