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17

ENGLISH

ENGLISH

connections from the 844 MPS electronic control unit to the chosen
accessories.
Always route the power supply cables separately from the control
and safety cables (keyswitch, receiver, photocells, etc.). Use separate
conduits to avoid any interference.
If the 844 MPSR electronic control unit is installed inside the gear
motor, remove the 844 INTERFACE card, which serves only if the
control unit is installed in a separate box.

5.1.1. 844MPSR ELECTRONIC CONTROL UNIT

TABLE 2

TECHNICAL CHARACTERISTICS OF 844MPSR

Power supply

230V~ (+6 -10 %) 50Hz

Motor max. load

650 W

Accessories power supply

24Vdc/24V~

Accessories max. load

500 mA

Warning light power supply

24V~ (5W max)

Temperature range

- 20°C + 55°C

Fuses

transformer primary - motor - accessories

Quick connectors

                     - for decoding cards or RP receivers-

- capacitor - limit switch -

Inputs

OPEN/STOP/CLOSING SAFETY/LIMIT-SWITCH

Outputs

warning light - flashing light

motor - 24Vdc/24V~power supply for accessories

pause time (5-10-15-30-60-120-180 sec.)

Logic programming

 (automatic A1/S1/S2 - semiautomatic E1)

pre-flashing

Motor braking

Adjustable by trimmer

Safety timing

255 sec.

5. 1. 2.

844MPS LAY-OUT

TABLE 3

 844MPS Control unit components

F1

Fast-acting fuse F1 5x20  F5A/250V  (motor )

F2

Time delay fuse F2 5x20  T1.6A/250V  (accessories)

F3

Time delay fuse F3 5x20  T250mA/250V (transformer)

P1

RESET button

TR1

Braking adjustment trimmer

DS1

Programming dipswitches

Led

Input status indicator LEDs

J1

Quick connector for decoding cards/RP receiver

J2

Low voltage inputs/accessories terminal block

J3

Quick connector for limit switch (LH closure)

J4

Quick connector for limit switch (RH closure)

J5

Motor output terminal block

J6

Quick connector for capacitor

J7

Flasher unit output terminal block (230V~  max 60W)

J8

Line input terminal block

Fig. 19

4.4.2.SCREW-ON STEEL RACK (Fig. 15)

1) Slide the leaf manually to the closed

position.

2) Rest the first rack element level on

the pinion and insert the spacer in
the upper part of the slot between
the rack and the gate.

3) Mark the point to be drilled on the

gate. Drill a 6.5 mm diameter hole
and thread using 8 mm screw taps.
Tighten the bolt.

4) Slide the gate manually making sure

that the rack rests on the pinion and repeat the operations of
point 3.

5) Place another rack element next to the first and use a section of

rack to set the teeth of the two elements in phase as shown in Fig.
17.

6) Slide the gate manually and secure the rack element in the

same manner as the first element. Proceed in this manner until
the rack covers the entire length of the gate.

Fig. 15

Fig. 16

Fig. 17

Notes on the installation of the rack

Check that none of the rack elements come off the pinion during
the movement of the gate.

Do not weld the rack elements either to the spacers or to each
other.

After installing the rack, lower the position of the gear motor by
adjusting the feet (Fig. 18) by about 1.5
mm to ensure correct meshing with the
pinion.

Check manually that the gate reaches
the mechanical travel limits correctly
and that it does not encounter friction
during its travel.

Do not use grease or other lubricants
between the pinion and the rack.

5. START-UP

5.1.  CONNECTION TO ELECTRONIC CONTROL UNIT 844 

MPSR

Ü

Always disconnect  the  electrical power supply  before carrying

out any operations on the control unit  (connections, program-
ming, maintenance).
Warning: On disconnecting connector J6, high voltages may be
present on  the capacitor output.

Observe points 10, 11, 12, 13 and 14 in the GENERAL SAFETY
INSTRUCTIONS.
As shown in Fig. 3, lay the conduits and make the electrical

Fig. 18

1.5

P1

RESET

TR1

BRAKE

F2

F1

F3

J7

J8

J6

J5

J4

J3

J2

CH-DX

CH-SX

J1

DS1

RL1

RL2

IC1

1     2     3     4     5     6     7     8     9

844MPSR

TR1

P1

F2

J1

DS1

F1

F3

Led

J2

J5

J7

J3

J4

J6

J8

Summary of Contents for 844 MPSR

Page 1: ... and subsequent amendments 91 368 EEC 93 44 EEC and 93 68 EEC complieswiththeessentialsafetyrequirementsinthefollowingEECDirectives 73 23 EEC and subsequent amendment 93 68 EEC 89 336 EEC and subsequent amendments 92 31 EEC and 93 68 EEC and furthermore declares that unit must not be put into service until the machinery into which it is incorporated or of which it is a component has been identifie...

Page 2: ... automation with a contact opening distance of 3 mm or more We recommend the use of a 6A thermal magnetic circuit breaker with multi pole switching 13 Ensure that a residual current device with a trip threshold of 0 03A is installed upstream of the automation system 14 Check that the earthing system is installed correctly and is efficient Connect the metal parts of the gate and the yellow green wi...

Page 3: ...percentage of effective working time opening closing withrespecttothetotalcycletime opening closing pause times It is calculated using the following formula Ta Tc F X 100 Ta Tc Tp Ti where Ta opening time Tc closing time Tp pause time Ti interval between one complete cycle and the next Graph of duty cycle Fig 1 a Fixing angle bars b Pinion c Inductive proximity limit switch d Spare fuse housing e ...

Page 4: ...ust be no pipes or electrical cables in the area to be dug for installing the foundation plinth If the gear motor is located in a vehicle transit area it is advisable to provide protection against accidental colli sions Check that the gear motor has an efficient earth connec tion 4 2 INSTALLING THE BASE PLATE 1 Assemble the base plate as shown in Fig 4 2 The base plate must be positioned as shown ...

Page 5: ...6 Remove the breather screw as shown in Fig 13 and keep it in a safe place Fig 11 Fig 12 Fig 9 Fig 8 Fig 10 4 4 FITTING THE RACK 4 4 1 WELD ON STEEL RACK Fig 14 1 Mount the three threaded bushes on the rack element positioning them in the upper part of the slot In this way the play provided by the slot will allow for future adjustment 2 Slide the gate leaf manually to the closed position 3 Rest th...

Page 6: ...put terminal block Fig 19 4 4 2 SCREW ON STEEL RACK Fig 15 1 Slide the leaf manually to the closed position 2 Rest the first rack element level on the pinion and insert the spacer in the upper part of the slot between the rack and the gate 3 Mark the point to be drilled on the gate Drill a 6 5 mm diameter hole and thread using 8 mm screw taps Tighten the bolt 4 Slide the gate manually making sure ...

Page 7: ...ate movement to be reversed These devices do not intervene during gate opening movements If a closure safety device is tripped when the gate is open or during a pause time they will prevent gate closure To install more than one safety device connect the N C contacts in series If no closure safety devices are to be installed place a jumper across this input and the common termi nal terminal 1 or 5 ...

Page 8: ... 4 and fig 28 LED ON contact closed LED OFF contact open TABLE 4 MEANING OF STATUS INDICATOR LEDS LED ON OFF OPEN Command active Command not active STOP Command not active Command active FSW Safeties disengaged Safeties engaged FCC Closing limit disengaged Closing limit engaged FCA Opening limit disengaged Opening limit engaged Fig 25 Fig 24 5 3 INSTALLING ELECTRIC LOCK Since the gear motor allows...

Page 9: ...whentherespectivelimitswitchisengaged e g it is released before opening only if the closure limit switch is activated Pre flashing It is possible to select 5 seconds pre flashing of the flashing light before any gate movement This serves to warn any persons in the vicinity that the gate is about to start moving Install as follows Make sure that the upper guide upright is large enough to allow the ...

Page 10: ...n inductive proximity limit switch Fig 1 ref 3 When the latter detects the passage of a plate fastened to the top of the rack it stops the movement of the gate To position the two travel stop plates correctly proceed as follows 1 Connect the limit switch connector to the 844MPSR con trol unit in accordance with the direction of gate closure paragraph 5 2 3 and Figs 24 25 2 Assemble the limit switc...

Page 11: ...ecial applications 10 MAINTENANCE When performing maintenance always check that the anti crushingclutchiscorrectlyadjustedandthatthesafetydevices operate correctly 10 1 TOPPING UP WITH OIL Check the quantity of oil in the operator periodically For medium low duty cycles an annual check is sufficient for more intensive use check every 6 months To access the oil reservoir remove the oil filler cap F...

Page 12: ...t of an opening impulse from a remote control or other suitable control device the control unit will start the motor to move the gate to the open position If automatic operation has been selected sending an impulse causes the gate to reclose on its own after the selected pause time If semiautomatic operation has been selected a second impulse must be sent to reclose the gate An opening impulse sen...

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