Easy-Laser E540 Manual Download

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MANUAL

English

05-0584 Revision 2.0

System version 6.0

E540

www.

.com

[email protected]

1.800.561.8187

Summary of Contents for E540

Page 1: ...MANUAL English 05 0584 Revision 2 0 System version 6 0 E540 www com information itm com 1 800 561 8187...

Page 2: ...www com information itm com 1 800 561 8187...

Page 3: ...culator 10 Measurement file handling 11 Save file 11 File manager 11 Open file as template 12 Copy file to USB memory 12 Barcode 12 Print file Optional 13 Report 13 Download file to PC 13 Control pane...

Page 4: ...s 46 Measure using EasyTurn 47 Measure using 9 12 3 48 Result 49 Result Machine view 49 Result Table view 50 Result Graph view 51 Lock feet pair 52 Best fit and Manual fit 52 Uncertain coupling 52 Adj...

Page 5: ...the following two conditions 1 this device may not cause harmful interference 2 this device must accept any interference received including interference that may cause undesired operation Disposal of...

Page 6: ...uded in the warranty Note Before delivery of the product for warranty repair it is the responsibility of the buyer to backup all data Data recovery is not included in the warranty service and Dama lin...

Page 7: ...r Service centres will quickly assist you if your measurement system need to be repaired or when it is time for calibration Our main Service centre is located in Sweden There are several local Service...

Page 8: ...atteries from the equipment when possible e g D22 D23 and D75 Compatibility The E series is not compatible with previous analogue units from the D series You can however continue to use previous brack...

Page 9: ...t D A B C Navigation buttons Function buttons Numeric buttons LED signals OK buttons A Connection for external power B USB A master Use for USB memory C USB B slave Use for connecting to a PC D Connec...

Page 10: ...currently selected icon for example Function buttons The icons above the function buttons change depending on which view is currently displayed on screen Below is a list of the most common icons Back...

Page 11: ...oordinates has been rotated in the detector Go to Control panel to rotate coordinates Display unit charging Indicating that a power adaptor is plugged in Hourglass The Display unit is in the middle of...

Page 12: ...1 LED lights Right indicator Yellow Flashing The internal battery in the Display unit is charging Left indicator Left indicator has several functions and colours Red Blue Quick flashing Reprogramming...

Page 13: ...used from 10 C to 50 C Charge the Display unit within the temperature range of 0 C to 40 C Note If you shut the Display unit off while charging it will charge faster Power adaptor With the power adap...

Page 14: ...qual sign Unit converter The unit converter is found on the Start view and Control panel 1 Select and to open Unit converter 2 Select a category Move using the navigation buttons up and down 3 Press n...

Page 15: ...m which program the file was saved Press to open a measurement file Function buttons Back to previous view Report on page 13 Open file as template on page 12 Print file Optional on page 13 Sort files...

Page 16: ...mory The file is saved in the folder Damalini archive Barcode Save file with barcode The barcode scanner is not included in all systems The first time you measure a machine you stick a barcode on the...

Page 17: ...default logo has the proportions of 230x51 pixels 2 Connect the Display unit to your PC using the USB cable 3 Place your image in the Display unit s folder Damalini custom reports logo File extension...

Page 18: ...nt progress Time is depending on which filter you have selected Select filter Use as short a time as possible that still produces acceptable stability during the measurement Default is set to 1 Normal...

Page 19: ...the E940 system For E420 only 0 01mm is possible Detector rotation Personal setting The coordinate system can be rotated 90 Select to open the Detector rotation view When you have rotated the coordina...

Page 20: ...lect to open the Backlight view Use the navigation buttons to move between the fields Press to save changes When backlight is off the left LED signal will flash to indicate that the Display unit is st...

Page 21: ...ements in progress will not be saved in the event of an Automatic power off Information Select to display the information regarding serial number and version of the equipment Information view VGA Not...

Page 22: ...During restart the screen turns black for up to one minute When the main menu is displayed it can freeze no response when you press buttons If this happens press the On Off button for at least 15 sec...

Page 23: ...aded license file to a USB memory stick 2 Insert the USB memory stick in the Display unit 3 Select and to display the License view 4 Select to search for licenses 5 Press to import license Save file t...

Page 24: ...automati cally be connected when you start a measurement program 5 Press to save changes and to leave the Bluetooth view 6 Enter a measurement program The Display unit will connect to the selected uni...

Page 25: ...that the other units are set to 5 Enter a measuring program The Display unit will connect to the selected unit This may take a couple of minutes Note Remove Bluetooth unit from the Measuring unit bef...

Page 26: ...22 www com information itm com 1 800 561 8187...

Page 27: ...n the bearing Vertical For alignment of vertically mounted machines 9 12 3 Measuring positions are registered at positions 9 12 3 o clock EasyTurn Measuring positions are registered within 40 Horizont...

Page 28: ...24 www com information itm com 1 800 561 8187...

Page 29: ...Print report on thermal printer optional equipment See Streaming values on page 29 Set current value to zero Half displayed value Return to absolute value Only available after zeroing or halving Choos...

Page 30: ...the fields and to change the tolerance 3 Press OK Live values and marking displayed in green when within tolerance Live values displayed in red when outside tolerance Zoom 1 Select and to zoom 2 Selec...

Page 31: ...isplayed value Zero line of the PSD moves halfway towards the laser line Zero set value Select to zero set displayed value Zero line of the PSD moves to the laser line Absolute value Select to return...

Page 32: ...5 Press OK The recording will start and you can follow the progress on screen Icon indicates that values are being recorded Views You can decide how to display the current values As default a target...

Page 33: ...under Ports COM and LPT 2 Click Open 3 Start the program Values in the Display unit 4 Select and to start streaming values 5 To stop select In this example PuTTY is used to show the streamed data Dat...

Page 34: ...shim under the magnet base of the S unit The S unit s reading shall correspond to the move ment within 1 1mil 1digit 0 01mm 1 digit Note The shim must be exactly 1 mm In this example it is only the M...

Page 35: ...ed at positions 9 12 3 o clock The inclinometers are not used Measure using 9 12 3 on page 36 Note Measurements made with older versions of the Horizontal program are opened with the older version of...

Page 36: ...ct cables or Bluetooth units Cable The measuring units has two connectors that are used for cables or Bluetooth units 1 Connect a cable to the Display unit Connect the other end to any of the measurin...

Page 37: ...s Use the adjustment knobs and or move the detectors on the rods 2 Turn the shafts 180 Make a mark on the rods or machine halfway between the laser line and centre of both targets 3 Adjust the laser b...

Page 38: ...and feet pair two 7 Coupling diameter Optional select to activate field Function buttons Leave program See Control panel on page 14 See Tolerance on page 42 See Thermal compensation on page 40 Select...

Page 39: ...register first position The first position is automatically set to zero A red marking is displayed 3 Turn shafts outside of the red 20 marking 4 Press to register second position 5 Turn shafts outsid...

Page 40: ...matically set to zero 5 Turn shafts to 12 o clock 6 Press to register second position 7 Turn shafts to 3 o clock 8 Press to register third position The Result and adjust view is displayed See Result a...

Page 41: ...re the laser beam hits the target and how the measuring units are positioned Print report on thermal printer optional equipment Available when you open a saved measurement Edit distances Press OK to c...

Page 42: ...ncentric but parallel This is measured at the coupling centres In this example a positive offset is shown Angular misalignment The centre lines of two axis are not parallel In this example a negative...

Page 43: ...lect to show the Position indicator Position indicator Function buttons Toggle button Show hide position indicator manually Toggle button Select to display the position indicator automati cally when y...

Page 44: ...efore thermal compensation 2 Set thermal compensation 3 Thermal compensation set When you have set thermal compensation and return to the result view the values have changed When the machine becomes w...

Page 45: ...ry machine you need to enter distances 1 Select and 2 The RefLock graph view is displayed Navigate using the left and right navigation button 3 Select to lock the selected feet pair or to unlock 4 Sel...

Page 46: ...dit user defined tolerance Delete user defined tolerance Add new tolerance You can add your own user defined tolerance 1 Select the row Add new tolerance Press 2 Enter name and tolerance 3 Press The n...

Page 47: ...0 1 0 0 02 2 0 0 04 4000 5000 0 5 0 01 1 5 0 03 5000 6000 0 5 0 01 1 5 0 03 Angular misalignment Excellent Acceptable rpm mils mm 100mm mils mm 100mm 0000 1000 0 6 0 06 1 0 0 10 1000 2000 0 5 0 05 0 8...

Page 48: ...44 Horizontal www com information itm com 1 800 561 8187...

Page 49: ...ck the reference ma chine manually or let the program choose one that will minimize the need for adjust ments Work flow C o n t i n u e u n t i l y o u h a v e m e a s u r e d a l l c o u p l i n g s...

Page 50: ...he coupling instead of angle Continue to Measure view 1 3 4 5 2 6 7 1 3 4 5 2 6 7 Distance between first and second feet pair Distance between S unit and M unit Measure between the rods Distance betwe...

Page 51: ...ed markings 6 Press to register third position The Result and adjust view displayed 7 The result is displayed You can show the result as graph table or machine view See chapter Result 8 From the resul...

Page 52: ...to 12 o clock 6 Press to register second position 7 Turn shafts to 3 o clock 8 Press to register third position 9 The result is displayed You can show the result as graph table or machine view See Re...

Page 53: ...chine you want to adjust and press See Adjust on page 53 Function buttons Remeasure the coupling Press and hold to leave program See Control panel on page 14 Save file Measurement file handling on pag...

Page 54: ...Toggle button Show Gap or Angle values Lock unlock feet pair Available when you show feet values See Lock feet pair on page 52 Toggle between showing feet or coupling values Switch result view Save Yo...

Page 55: ...t pair If you can not adjust a feet pair use the lock function See Lock feet pair on page 52 Toggle between showing horizontal or vertical graph Switch result view Available when you have measured the...

Page 56: ...ly available when you have measured the whole train and only in graph view Use this function when you know that you for example can move a machine a little in one direction but not at all in another d...

Page 57: ...upling the Adjustment view is displayed If not you need to remeasure the coupling first and the Measure view is displayed 2 Adjust the machine 3 Select when you are done The Measure view is displayed...

Page 58: ...e Live values on page 38 Continue You need to remeasure the coupling to confirm the position of the measuring units Uncertain coupling When you adjust one coupling it might affect the next coupling in...

Page 59: ...ed tolerance Delete user defined tolerance Add new tolerance You can add your own user defined tolerance 1 Select the row Add new tolerance Press 2 Enter name and tolerance 3 Press The new tolerance i...

Page 60: ...ine manufacturers can inform you how much their ma chines need to be compensated For example it can be necessary to place the cold machine a bit lower to allow thermal growth Indicates that the compen...

Page 61: ...h distance with OK To perform a Softfoot check you need to enter distances between the feet pairs The measure view is displayed 3 Select Softfoot is only available before you have registered any measu...

Page 62: ...check again Result Arrow indicating that the machine is tilting in this direction Measure Loosen and retighten bolt before register value Note If the largest movement is opposite from the smallest it...

Page 63: ...he barcode and all machine data is read See Measurement file handling on page 11 Function buttons Leave program See Control panel on page 14 Select to enter diameter of coupling Forward to measure vie...

Page 64: ...nits to position 12 o clock 4 Press to register position 5 Turn units to position 3 o clock 6 Press to register position Measurement result is displayed Circle indicates where to position the S unit E...

Page 65: ...11 Set tolerance Show target This is a quick way to see where the laser beam hits the target and how the measuring units are positioned Print report on thermal printer optional equipment Only avail a...

Page 66: ...indicates that the bolt is low and need shimming 3 Select to return to Result view Note If you shim the machine remeasure from position 9 o clock to update all measurement values Adjust machine 1 Com...

Page 67: ...n all Shaft systems See BTA Optional on page 124 All types of sheave pulleys can be aligned regardless of belt type You can compen sate for sheaves of varying widths The misalignment can be offset or...

Page 68: ...machined surface with magnets The magnets are very strong try to soften the touch by putting just one magnet to sheave first then turning the other ones in 1 Mount the laser transmitter on the station...

Page 69: ...y unit automatically recognize where the units are placed However you can do this manually as well Set M unit to the left Set M unit to the right Return to Automatic configuration Sheave face width Th...

Page 70: ...next page Print on thermal printer Optional equipment Available when you have saved the measurement Edit distance Values colours White No tolerance set Green Value within tolerance Red Value outside t...

Page 71: ...machine with axial jackscrews or by repo sitioning one of the sheaves on its shaft Correct vertical angular error by shimming the movable machine Correct horizontal angular error by adjusting the mov...

Page 72: ...68 BTA www com information itm com 1 800 561 8187...

Page 73: ...quency range between 3200 and 20000 Hz Trend analysis of the bearing condition value can be used to determine wear and tear of machine bearings Magnetic tip Measuring tip See Vibrometer Optional on pa...

Page 74: ...buttons Leave program See Control panel on page 14 Save see Measurement file handling on page 11 Print report on thermal printer optional equipment Generate report Available when you open a saved meas...

Page 75: ...15kW Guideline Another standard you can use is ISO 2372 class 4 for large machines on flexible foundations 0 3 mm s 0 0 12inch s Small vibrations None or very small bearing wear Low noise level 3 7 mm...

Page 76: ...hine with a bearing fault The bearing condition value is the quadratic mean RMS value of all high frequency vibrations between 3200 Hz to 20000 Hz This value is an acceleration average mea sured in mu...

Page 77: ...mm 4x120 mm 4 72 2 36 1 Measuring tape 3 m 9 8 ft 1 USB memory stick with EasyLink PC software 1 USB cable 1 Charger 100 240 V AC 1 DC split cable for charging 1 DC to USB adapter for charging 1 Shou...

Page 78: ...11600 mAh Operating time Appro 30 hours Normal operating cycle Connections USB A USB B Easy Laser units Storage memory 100 000 measurements Help functions Calculator Converter Environmental protection...

Page 79: ...inclinometers 0 1 resolution Thermal sensors 20 60 C Environmental protection IP Class 65 Temperature range 10 50 C Housing material Anodized aluminium ABS plastics Dimensions BxHxD 60x67x42 mm 2 36x...

Page 80: ...0 nm Beam angle 60 Accuracy Parallelity 0 05 Offset 0 2 mm 0 008 Battery type 1xR6 AA 1 5 V Battery operation 8 hours cont Material ABS plastics Hard anodized aluminium Dimensions BxHxD 145x86x30 mm 5...

Page 81: ...Software Measurement range 0 50 mm s 0 2 inch s RMS Resolution 0 1 mm s 0 005 inch s Frequency range Total level 2 3200 Hz Lp 10 3200 Hz Hp Bearing condition 3200 20000 Hz Probe Sensitivity 100 mV g 1...

Page 82: ...78 www com information itm com 1 800 561 8187...

Page 83: ...License 19 Logo 13 M Manual fit 52 Manuals as PDF 3 Metric unit 15 M unit 32 O Offset 63 P PDF 15 Personal settings 14 Position indicator 37 39 Print 13 Projector 7 R Resolution 15 Rotate coordinates...

Page 84: ...www com information itm com 1 800 561 8187...

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