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Programming instructions 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Reference : CTR 0001 

Rev : 2 

 

SYCLOPE TRACE’O

®

 : 

Universal controller for trace detection (Part 2)

 

Summary of Contents for TRACE'O

Page 1: ...Programming instructions Reference CTR 0001 Rev 2 SYCLOPE TRACE O Universal controller for trace detection Part 2 ...

Page 2: ...SYCLOPE Electronique 2016 Manual of 2016 February 20th Rev 2 Universal controller for standard and trace measurement Product line TRACE O Part 2 Programming instructions Ref DOC0322 Editor SYCLOPE Electronique S A S Z I Aéropole pyrénées Rue du Bruscos 64 230 SAUVAGNON France Tel 33 05 59 33 70 36 Fax 33 05 59 33 70 37 Email syclope syclope fr Internet http www syclope fr 2015 2016 by SYCLOPE Elec...

Page 3: ...Services of the controller 10 VI User Menu 14 1 Accessing the Specialist Menu 14 2 User access code 15 3 Calibration of parameter 15 4 Setting points 17 5 Programming cycles of polarisation times 19 6 Programming technical alarm thresholds 20 7 Programming analogical outputs 21 8 Programming the interval of printing 22 9 Management of the display 22 VII Specialist Menu 25 1 Specialist code 26 2 Se...

Page 4: ...ill be used to facilitate reading and understanding of these instructions Information Action to be taken Item of a list or catalogue Risk of injury or accident Identify a warning concerning a potentially dangerous risk Documentation must be consulted by the user with each time the symbol is notified If the instructions are not respected that presents a risk of death physical injuries or property d...

Page 5: ... equipment The SYCLOPE TRACE O system has been designed to measure and control physico chemical parameters by means of sensors and controls of suitable actuators in the context of the possible uses described in this manual All other uses are considered to be non conforming and must therefore be forbidden SYCLOPE Electronique S A S will not be responsible in any case for any damages that result fro...

Page 6: ...ramming menu red LED Calibration key To allow the sensors to be directly calibrated Orange Led STOP START key To allow starting or stopping of the processes green LED Esc key To allow to delete the settings or to come back in the programming menus OK key To allow to validate the settings or to move forward in the programming menus Plus key To allow scrolling through the menus and to increase a val...

Page 7: ...eral fuse Time lag 315 mA miniature Glass type Terminal block See below Modem phone line standard connector RTC Location for socket modem Phone GSM WIFI or Ethernet optional Serial printer connector RS232C Ribbon cable connector to the top card 3 Terminal block connections 1 2 F1 3 4 5 5 1 2 3 4 5 6 ...

Page 8: ...nu the function START STOP must be on STOP position Green DEL off Press the Menu key The red DEL into the Menu key light up Using the navigation keys validate the successive menus Each level offers a various menu of functions to be programmed 2 Tree structure and index of programming Menu Function Page Main Accessing user menu 9 Changing the language 9 Adjusting real time clock 10 Services Unlocke...

Page 9: ...esponding language Access code 0 _ USER MENU _ Specialist menu User code Calibrations Setting points Technical alarms Analog Outputs Printer output _ MAIN MENU _ User menu Langue Sprache Taal Setting real time Services TRACEO V1 00 Sn xxxxxxxxx _ MAIN MENU _ User menu Langue Sprache Taal Setting real time Services TRACEO V1 00 Sn xxxxxxxxx _ MAIN MENU _ Langue Sprache Taal French English German Sp...

Page 10: ...etting real time _ Year 15 Month 02 Date 19 Day 04 Time 17H14min _ MAIN MENU _ User menu Langue Sprache Taal Setting real time Services TRACEO V1 00 Sn xxxxxxxxx _ MAIN MENU _ User menu Langue Sprache Taal Setting real time Services TRACEO V1 00 Sn xxxxxxxxx _ USER MENU _ Specialist menu User code Calibrations Setting points Technical alarms Analog Outputs Printer output _ MAIN MENU _ User menu La...

Page 11: ...avigating between each relay When activated 1 check if the corresponding relay is really on Repeat the same procedure for each relay SPECIALIST MENU _ Maintenance function Disabled Activated _ MAIN MENU _ User menu Langue Sprache Taal Setting real time Services TRACEO V1 00 Sn xxxxxxxxx _ MAIN MENU _ User menu Langue Sprache Taal Setting real time Services TRACEO V1 00 Sn xxxxxxxxx _ MAIN MENU _ S...

Page 12: ... must use the special serial cable for RS232C serial printer Réf câble CBI0000 f Test of the Modem Case of phone line modem The phone line modem doesn t provide information Case of GSM or GPRS modem As soon as the modem is activated and recognized the following informations appear If the modem cannot connect the network _ MAIN MENU _ Services Tests relays Tests analog Printer Modem Analog Simulati...

Page 13: ...dem cannot connect the network If the modem is connected to the network _ MODEM TEST _ PIN In progress Network Signal _ MODEM TEST _ PIN OK Network OK Signal OK _ _ _ MODEM TEST _ STATE In progress IP In progress _ MODEM TEST _ STATE Error IP 0 0 0 0 _ MODEM TEST _ STATE In progress IP In progress _ MODEM TEST _ STATE CONNECTED IP 168 192 3 2 _ MODEM TEST _ STATE In progress IP In progress Signal ...

Page 14: ...egistered _ USER MENU _ Specialist menu User code Calibrations Setting points Technical alarms Analog Outputs Printer output _ MAIN MENU _ User menu Langue Sprache Taal Setting real time Services TRACEO V1 00 Sn xxxxxxxxx Access code 0 _ MAIN MENU _ User menu Langue Sprache Taal Setting real time Services TRACEO V1 00 Sn xxxxxxxxx _ USER MENU _ Specialist menu User code Calibrations Setting points...

Page 15: ...the working measuring cell with the normal flowrate before any calibration procedure This procedure must be executed when real value has been determined by manual procedure with a special photometric tool In this menu three procedures can be executed for modifying the measurement of the sensor Zero or pH 7 For fixing the Zero of the sensor if necessary Slope or gain For calibrating the sensor to t...

Page 16: ... the measuring cell or stop the flowrate during 3 to 5 minutes before processing the zero procedure Use the keys to adjust the required value Use the OK or ESC keys to select the digit and to validate the value Calibration procedure of the slope or Gain must never been executed when the real value is near the zero value or pH 7 value for pH electrode The calculation will be aborted or will cause e...

Page 17: ...e measuring parameters are listed according the selected parameters The first one corresponds to the main entry E1 The second one correspond to the auxiliary entry E2 The third one is displayed or not according the activation of the flowrate measurement channel _ USER MENU _ Specialist menu User code Calibrations Setting points Timers of cycles Technical alarms Analog Outputs _ USER MENU _ Special...

Page 18: ...g of flowrate Entering zero value will cancel the function Use the keys to adjust the required value Use the OK or ESC keys to select the digit and to validate the value Compensation When the programmed value is different of zero these values will be used for calculating the percentage of dosing value when the corresponding channels are programmed as depending of flowrate Entering zero will cancel...

Page 19: ...olarization procedure As soon as the time reached the polarization depolarization cycle starts according the time cycles and thresholds programmed by the specialist menu Eight timers are available and each of them can have different starting time and different days of working Use the keys to select the number of the timer to be programmed _ Flowmeter _ Low compens 000 0 High compens 000 0 Modifica...

Page 20: ... corresponds to the main entry E1 The second one correspond to the auxiliary entry E2 The third one is displayed or not according the activation of the flowrate measurement channel _ USER MENU _ Specialist menu User code Calibrations Setting points Timers of cycles Technical alarms Analog Outputs _ USER MENU _ Specialist menu User code Calibrations Setting points Timers of cycles Technical alarms ...

Page 21: ...e required value Use the OK or ESC keys to select the digit and to validate the value The unit of measurement can be different according the selected parameter pH mg l mV etc The number of digits can be different according the range of the sensor Follow the same procedure for each thresholds analogical level of the other output If the selected output is NOT programmed as a data transfer output a s...

Page 22: ...Ia output Ib output _ USER MENU _ Analog Outputs Ia output Ib output Wrong procédure _ USER MENU _ Specialist menu User code Calibrations Setting points Timers of cycles Technical alarms Analog Outputs _ USER MENU _ User code Calibrations Setting points Timers of cycles Technical alarms Analog Outputs Printer output _ USER MENU _ Printer output Print Int 000mn _ USER MENU _ Specialist menu User co...

Page 23: ... The Channel E1 or E2 selection will display only the selected parameter The Two screen selection will display the E1 and E2 parameters The Three screen selection will display the E1 E2 and flowrate parameters If only one channel is selected the Two screen mode is not available If two parameters are selected the Three screen mode is not available _ USER MENU _ Display management Backlight Contrast...

Page 24: ...isplay of setpoints of each parameter or the display of analogical outputs Ia and Ib Use the keys for changing the selection Use the OK key to validate the selection and to leave the menu Use the ESC to cancel the selection and to leave the menu Display of the setpoints Display of the output currents _ USER MENU _ Main screen Channel E1 Cl Channel E2 pH Flow channel Two screen Three screen _ USER ...

Page 25: ... User menu and from User Menu to Specialist Menu an access code can be required according the programming At each step indicate the corresponding code as follow Use the keys to enter the required code Use the OK or ESC keys to select the digit and to validate the access code _ USER MENU _ Specialist menu User code Calibrations Setting points Timers of cycles Technical alarms Analog Outputs _ MAIN ...

Page 26: ...responding sensor According std parameters Select the amortization of the measurement According parameters Select the compensation mode function for Current probe entry mA Select the trace detection mode Only for Total chlorine and Ozone parameters SPECIALIST MENU _ Specialist code Select Parameters Type of controls Relay functions Analog Functions Polarization cycles Hold function SPECIALIST MENU...

Page 27: ... mg l 0 00 5 mg l 0 00 10 mg l 0 00 20 mg l 0 00 50 mg l 0 00 100 mg l 0 00 200 mg l 0 00 250 mg l 0 to 9 Total chlorine 0 00 1 mg l 0 00 2 mg l 0 00 5 mg l 0 00 10 mg l 0 00 20 mg l Trace detection 0 to 9 Chlorine Dioxide 0 00 0 5 mg l 0 00 1 mg l 0 00 2 mg l 0 00 5 mg l 0 00 10 mg l 0 to 9 Chlorite 0 00 0 5 mg l 0 00 1 mg l 0 00 2 mg l 0 to 9 Bromine 0 00 1 mg l 0 00 2 mg l 0 00 5 mg l 0 00 10 m...

Page 28: ... structure definition of a selected parameter _ Parameter Scale Option Amortization Ozone 0 00 0 5 mg l 0 00 1 mg l 0 00 2 mg l 0 00 5 mg l 0 00 10 mg l Trace detection 0 to 9 Redox mV 0 1000 mV 0 1500 mV 0 2000 mV 1000 mV 1500 mV 2000 mV 0 to 9 Current probe mA Compensation 0 to 9 Peroxide H2O2 0 00 2 mg l 0 00 5 mg l 0 00 10 mg l 0 00 20 mg l 0 00 50 mg l 0 00 100 mg l 0 00 200 mg l 0 00 500 mg ...

Page 29: ...ntrolling signal for activating or disabling the dosing elements Dead band This is the proportional threshold values around the setting point where no controlling signal is generated Cause the dosing element to be stopped Constant This is a fixed value added to the calculation of the controlling signal Controlling signal Setpoint Variable hysteresis in Measurement Measurement Controlling signal Se...

Page 30: ...utation of the average value of positive and negative differences around the setting point conditioned by the time of integration Derivative This is the computation of positive or negative peaks of value conditioned by the time of derivation Mesure Controlling signal Setting point Proportional Band Integral computation Measurement Setting point Mesure Consigne de régulation Action dérivée ...

Page 31: ...eters Type of controls Relays function Analog Functions Polarization cycles Hold function SPECIALIST MENU _ Specialist code Select Parameters Type of controls Relays function Analog Functions Polarization cycles Hold function SPECIALIST MENU _ Type of controls Total chlorine pH SPECIALIST MENU _ Type of controls Total chlorine pH SPECIALIST MENU _ Type of controls Without control SPECIALIST MENU _...

Page 32: ...onstant value SPECIALIST MENU _ Type of controls Without control On off control P control P I controls P I D controls Auto control Parameter E2 _ Control parameters Dead band Constant Band factor _ Parametre E2 e Dead band 00 0 Modification _ Parametre E2 e Dead band 00 0 Parameter E2 _ Control parameters Dead band Constant Band factor _ Parametre E2 e Constant 00 0 Modification _ Parametre E2 e C...

Page 33: ...constant value SPECIALIST MENU _ Type of controls Without control On off control P control P I controls P I D controls Auto control Parameter E2 _ Control parameters Dead band Constant Band factor Integral time _ Parametre E2 e Dead band 00 0 Modification _ Parametre E2 e Dead band 00 0 Parameter E2 _ Control parameters Dead band Constant Band factor _ Parametre E2 e Constant 00 0 Modification _ P...

Page 34: ...er E2 _ Control parameters Dead band Constant Band factor Integral time _ Parametre E2 e Integral 0010s Modification _ Parametre E2 e Integral 0010s SPECIALIST MENU _ Type of controls Without control On off control P control P I controls P I D controls Auto control Parameter E2 _ Control parameters Dead band Constant Band factor Integral time Derivative time _ Parametre E2 e Dead band 00 0 Modific...

Page 35: ...ing to the feed back of the measurement Parameter E2 _ Control parameters Dead band Constant Band factor Integral time Derivative time _ Parametre E2 e Derivative 0010s Modification _ Parametre E2 e Derivative 0010s SPECIALIST MENU _ Type of controls Without control On off control P control P I controls P I D controls Auto control Parameter E2 _ Control parameters Dead band Constant Band factor In...

Page 36: ...tional CAD entry This function allows to chain more SYCLOPE TRACE O controller by using only one external entry information SPECIALIST MENU _ Specialist code Select Parameters Type of controls Relay functions Analog Functions Polarization cycles Hold function SPECIALIST MENU _ Specialist code Select Parameters Type of controls Relay functions Analog Functions Polarization cycles Hold function SPEC...

Page 37: ...lay between the real time of the alarm detection and the real time of changing of the relay It can be set from 0 to 240s Alarm from channel 1 or 2 The alarm corresponds to the selected alarm from each measurement entry This alarm is defined by the corresponding value of technical alarm See Technical menu The alarm Pol Depol is only available in case of Trace detection mode This alarm corresponds t...

Page 38: ...ach alarm Low High Low High and Pol Depol b Control assignment According to the programming this last screen can be proposed or not Pulse width modulation PWM command According to the time of cycle the dosing time is calculated using the dosing value and proportionally translated into the time of cycle _ Ka Relay _ Technical alarms Low High Low High Pol Depol _ Ka relay _ Wait time 120s Modificati...

Page 39: ...rated pulses where the maximum number per minute is fixed by programming Ka Relay _ Controls E1 PWM Pulse 3 point _ Ka Relais _ Direction control Up Down _ Ka relay _ Time of cycle 120s Modification _ Ka relay _ Time of cycle 120s Ka Relay _ Controls E1 PWM Pulse 3 point _ Ka Relais _ Direction control Up Down _ Ka relay _ Nb of pulse mn 120s Modification _ Ka relay _ Nb of pulse mn 120s Control c...

Page 40: ... same position Not good for automatic closing valve The time cycle is defined as the time for opening and closing the element at 100 Use the and OK keys to enter the new value of Time of cycle The time of cycle is programmable from 10 to 240 seconds When using the Ka or Kb relay the function is automatically associated to the Kb or Ka relay When using the Kc and Kd relay the function is automatica...

Page 41: ...of using of the two analogical outputs The controlling mode cannot be programmed if the corresponding entry is in Trace detection mode The procedure of programming is identical for the two analogical outputs SPECIALIST MENU _ Specialist code Select Parameters Type of controls Relay functions Analog Functions Polarization cycles Hold function SPECIALIST MENU _ Specialist code Select Parameters Type...

Page 42: ...commended to control periodically the good working of the sensor by an automatic process The principe consists to establish different steps where each successive values will be checked These steps are defined by the user according the period of free time to do this and the concentration of the polarizing chemical product The complete process of control includes A polarization step For checking the...

Page 43: ...creen This alarm will be cleared by the technician of maintenance when visiting the site Time of hold step The step of Time of hold used to guaranty the oxidization of the sensor will be determined by a necessary time for regenerating the balancing between the electrolyte and the internal electrodes It is determinant for the good working of the sensor Sensitivity and reaction time For executing th...

Page 44: ...elect Parameters Type of controls Relay functions Analog Functions Polarization cycles Hold function SPECIALIST MENU _ Specialist code Select Parameters Type of controls Relay functions Analog Functions Polarization cycles Hold function SPECIALIST MENU _ Polarization cycles Polarization Hold time Depolarization Maximum time for polarization Seuil de dépolarisation Commande Electrovanne Alarm thres...

Page 45: ...mum threshold of the depolarisation step The programmed threshold cannot be higher than the high alarm SPECIALIST MENU _ Polarization cycles Polarization Hold time Depolarization SPECIALIST MENU _ Polarization cycles Polarization Maximum time 000 mn Threshold 00 00 mg l SPECIALIST MENU _ Polarization cycles Polarization Hold time Depolarization SPECIALIST MENU _ Polarization cycles Polarization Ma...

Page 46: ...he gross current of the sensor in Stop mode Activating Disabling manually all the relays Simulating the output currents onto Ia and Ib analogical outputs Controlling the good working of the Modem If activated Sending data information onto the RS232C printer port Use the keys for disabling or activating the function Use the OK key to validate SPECIALIST MENU _ Specialist code Select Parameters Type...

Page 47: ...Normally open or NC Normally closed When the low level of the tank is detected the dosing function of the corresponding channel will be disabled until the refilling of the tank will done SPECIALIST MENU _ Specialist code Select Parameters Type of controls Relay functions Analog Functions Polarization cycles Hold function SPECIALIST MENU _ Type of controls Relay functions Analog Functions Polarizat...

Page 48: ...l then select the active state of the entry NO Normally open or NC Normally closed When the low level of the tank is detected the dosing function of the corresponding channel will be disabled until the refilling of the tank will done SPECIALIST MENU _ Specialist code Select Parameters Type of controls Relay functions Analog Functions Polarization cycles Hold function SPECIALIST MENU _ Relay functi...

Page 49: ...d Use the OK key to validate SPECIALIST MENU _ Specialist code Select Parameters Type of controls Relay functions Analog Functions Polarization cycles Hold function SPECIALIST MENU _ Analog Functions Polarization cycles Hold function Maintenance state Flow function Flsw function Communication SPECIALIST MENU _ Communication RS232 RS485 mode Modbus speed Modbus parity Modbus address Modem Slaves SP...

Page 50: ...r Use the keys for programming the Modbus address Use the OK key to validate The address can be chosen from 001 to 250 The upper addresses are used by manufacturer special applications Address 200 Master Slave communications for Ultra Filtration system SPECIALIST MENU _ Communication RS232 RS485 mode Modbus speed Modbus parity Modbus address Modem Slaves SPECIALIST MENU _ Modbus parity Without Eve...

Page 51: ...m data web site use a simple internet browser A specific application for PDA is also available when using your mobile phone Phone line Modem Maintenance access to TRACOM through wire phone line To use this modem The TRACOM software is necessary In general it is available free of charge with the controller or it can be downloaded from the web site www syclope fr To use TRACOM software with a remote...

Page 52: ...dapter USB RS485 is recommended to connect your PC to the controller port When IP Modem is connected the remote maintenance and the remote programing can be performed using TRACOM software through internet or the local network See Communication manual WiFi Modem Internet access with a Box or a Modem to the website mysyclope com You must have a laptop or a Personal Computer with a RS485 communicati...

Page 53: ...ws to program or to reset a standard factory setting This operation will set a minimum of functions to help you for the first using The other functions should be programmed to set the controller according your desires Use the keys for selecting the parameter to be initialized Use the OK key to validate SPECIALIST MENU _ Modem Without Phone line GSM GPRS Ethernet WiFi SPECIALIST MENU _ Slaves Addre...

Page 54: ...ns of dosages disabled Blink Pause Check all the working conditions Start time CAD Flow switch etc because one of them is activated To help the user some indicators are present into the display and according the screen a Display mode One parameter b Display mode Two parameters c Mode d affichage trois paramètres K CAD FLS 14 44 7 40 7 01 pH FLO Area of general notifications Area of channel notific...

Page 55: ...tion to www mysyclope com is active Signs of Trace detection notification area Indicate waiting of start cycle Indicate started polarization cycle Up step Indicate polarization cycle Maintain step Indicate depolarization cycle down step Alarm Polarization Depolarization steps Signs of channel statutes area Indicate low threshold activated Indicate high threshold activated Indicate a technical alar...

Page 56: ...EC Declaration of conformity Page 56 60 Programming manual of SYCLOPE TRACE O ...

Page 57: ...Notes Page 57 60 Programming manual of SYCLOPE TRACE O NOTES ...

Page 58: ...Notes Page 58 60 Programming manual of SYCLOPE TRACE O ...

Page 59: ...Page 59 60 Programming manual of SYCLOPE TRACE O ...

Page 60: ...tronique S A S Z I Aéropole pyrénées Rue du Bruscos 64 230 SAUVAGNON France Tel 33 05 59 33 70 36 Fax 33 05 59 33 70 37 Email syclope syclope fr Internet http www syclope fr 2015 2016 by SYCLOPE Electronique S A S ...

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