
51-6 Fuel injector circuit OPEN
LED 2: ON (Running)
-
10 seconds
Last digit indicates affected cylinder.
Check injector/circuit resistance—2 to 3
Ω
@ 72°F (22°C).
57 High RPM with low TPS setting
3
3
LED 3: FLASHING
CHECK ENGINE
(FLASHING)
10 seconds
TPS < 5% and RPM > 3000. Engine SHUTDOWN. Will NOT restart until code has been cleared. The problem could be caused
by uncontrolled fuel entering the engine. DO NOT attempt to start the outboard until the problem has been found and repaired.
58 Operating temperature not reached (port)
LED 3: OFF (Cranking) / ON (Running)
-
10 minutes
Engine temperature < 122°F (50°C) with engine speed < 1000 RPM.
Check thermostat and pressure relief valve.
59 Operating temperature not reached (stbd)
LED 3: OFF (Cranking) / ON (Running)
-
10 minutes
Engine temperature < 122°F (50°C) with engine speed < 1000 RPM.
Check thermostat and pressure relief valve.
61-6 Fuel injector circuit SHORTED
LED 2: ON (Running)
-
10 seconds
Last digit indicates affected cylinder.
Check injector/circuit resistance—2 to 3
Ω
@ 72°F (22°C).
67
Engine Temperature Sensor circuit fault
(stbd)
LED 3: OFF (Cranking) / ON (Running)
-
10 seconds
Engine Temperature < -13° F (-25° C), or > 329° F (165° C).
Check 5 V circuit and ground (NEG), and sensor resistance—9000 to 11000
Ω
@ 77°F (25°C).
68 Engine Temperature BELOW range (stbd)
LED 3: OFF (Cranking) / ON (Running)
-
10 seconds
Engine Temperature < -4° F (-20° C). Check engine temperature and sensor resistance.
69 Engine Temperature ABOVE range (stbd)
3
LED 4: ON (Running)
WATER TEMP/HOT
3 seconds
60° V4 & V6 Models: Engine Temperature
>
194°F (90°C) above 3000 RPM activates S.A.F.E.
90° V6 Models: Engine Temperature > 185° F (85° C) above 2000 RPM for 60 seconds activates warning light and horn;
90° V6 Models: Engine Temperature
>
194°F (90°C) above 2000 RPM for 3 seconds activates S.A.F.E.
Engine limited to 1200 RPM. Check cooling system.
70
Engine Temperature ABOVE range (stbd)–
low speed
3
LED 4: ON (Running)
WATER TEMP/HOT
3 seconds
60° V4 & V6 Models: Engine Temperature > 230° F (110° C) below 3000 RPM
90° V6 Models: Engine Temperature > 212° F (100° C) below 2000 RPM
71 Oil pressure sensor circuit fault detected
LED 3: OFF (Cranking) / ON (Running)
-
10 seconds
< 0.15 V , > 4.85 V
72 Oil pressure BELOW expected range
LED 3: OFF (Cranking) / ON (Running)
-
10 seconds
< 0.4 V
73 Oil pressure ABOVE expected range
LED 3: OFF (Cranking) / ON (Running)
-
10 seconds
> 4.6 V
74 Water pressure sensor circuit fault detected
LED 3: OFF (Cranking) / ON (Running)
-
10 seconds
< 0.15 V , > 4.85 V.
EMM
water pressure option (
I-Command
) active
75 Water pressure BELOW expected range
LED 3: OFF (Cranking) / ON (Running)
-
10 seconds
< 0.4 V.
EMM
water pressure option (
I-Command
) active
76 Water pressure ABOVE expected range
LED 3: OFF (Cranking) / ON (Running)
-
10 seconds
> 4.6 V.
EMM
water pressure option (
I-Command
) active
77 S.A.C. overcurrent fault
3
LED 1: OFF (Key On) / ON (Running)
-
10 instances
SAC current > 2 amps and/or < 20 V. Check for shorted 55 V wiring (injector circuits). Check for pinched or chafed wiring.
78 Sensor supply voltage fault
3
LED 3: OFF (Cranking) / ON (Running)
-
10 seconds
Sensor voltage < 4.75 V. Check sensors and related wiring. Check for pinched or chafed wiring.
79 Starter solenoid circuit OPEN
LED 3: OFF (Key On)
CHECK ENGINE
10 seconds
Check starter solenoid circuit for continuity (key switch OFF) and for 12 V with key switch ON.
81-6 Ignition timing circuit OPEN
LED 2: ON (Running)
-
16 instances
Last digit indicates affected cylinder.
EMM
counts failed ignition events (crankshaft revolutions). Check circuit resistance.
87 Exhaust pressure circuit fault
3
LED 3: OFF (Cranking) / ON (Running)
-
10 seconds
< -85 in. water or > 85 in. water. Check for plugged or pinched hose or exhaust fitting.
88 Exhaust pressure BELOW expected range
3
LED 3: OFF (Cranking) / ON (Running)
-
10 seconds
<-40 in. water
89 Exhaust pressure ABOVE expected range
3
LED 3: OFF (Cranking) / ON (Running)
-
10 seconds
> 80 in. water
91 Fuel pump circuit OPEN
LED 2: ON (Running)
-
10 seconds
Check pump/circuit resistance—2 to 3
Ω
@ 77°F (25°C).
92 Exhaust valve solenoid OPEN (V4)
LED 2: ON (Running)
-
10 seconds
Refer to exhaust valve relay tests.
94 Fuel pump circuit SHORTED
LED 2: ON (Running)
-
2 seconds
Check pump/circuit resistance—2 to 3
Ω
@ 77°F (25°C).
97 Intermittent switched B+ detected
LED 3: ON (Running)
-
10 seconds
Switched battery voltage < 7 V. Check connections and wiring
101-
6
Ignition timing circuit SHORTED
LED 2: ON (Running)
-
9 events at low RPM,
3 events at high RPM
Last digit indicates affected cylinder.
EMM
counts failed ignition events. Check wiring. Test with known good ignition coil.
107
ICON
control communication error
3
-
CHECK ENGINE
Immediate
Cycle master power switch off and back on. Check
ICON
10 Amp fuse, buss cables, and ESM to
EMM
connections.
108
ICON
system fail-safe mode
3
-
CHECK ENGINE
2 seconds
ICON
control head commands
EMM
to activate
S.A.F.E.
Check other
ICON
codes.
109
ICON
control head failure
3
-
CHECK ENGINE
2 seconds
Cycle master power switch off and back on. See
Evinrude ICON
Installation Guide.
110
ICON
trim switch communication error
-
-
2 seconds
Cycle master power switch off and back on. Check harness between panel and control.
111
ICON
ESM communication error
3
-
CHECK ENGINE
2 seconds
Cycle master power switch off and back on. Check
ICON
buss cable connections. See
Evinrude ICON
Installation Guide.
149
ICON
throttle actuator sensor fault
3
-
CHECK ENGINE
2 seconds
Check actuator harness and connections. Check for RFI from excessive spark plug gap. See
Evinrude ICON
Installation
Guide.
150
ICON
throttle actuator motion fault
3
-
CHECK ENGINE
2 seconds
Cycle master power switch off and back on. Check for throttle linkage for obstructions. Check harnesses.
151
ICON
shift actuator sensor fault
3
-
CHECK ENGINE
2 seconds
Check actuator harness and connections. Check for RFI from excessive spark plug gap. See
Evinrude ICON
Installation
Guide.
152
ICON
shift actuator motion fault
-
CHECK ENGINE
2 seconds
Cycle master power switch off and back on. Check actuator calibration. Check harnesses.
NOTE: Always note service codes before clearing codes. Clear stored codes using diagnostic software. Clearing some codes requires turning EMM “OFF” and then “ON” again.
CODE
EMM
CIRCUIT/SENSOR
INTERNAL
SENSOR
S.A.F
.E
SHUT
DOWN
EMM
LED DISPLAY
DASHBOARD
GAUGE WARNING
DISPLAY
TIME TO
ACTIVATE
SENSOR: CIRCUIT VOLTAGE / RESISTANCE (
Ω
) / INFORMATION
page 2
Rev 10/10
Summary of Contents for E-TEC 200
Page 1: ...Main Menu...
Page 2: ......
Page 161: ...OILING SYSTEM OIL SUPPLY DIAGRAMS 159 8 008208 Starboard View Port View...
Page 163: ...OILING SYSTEM OIL SUPPLY DIAGRAMS 161 8 008432 Starboard View Port View...
Page 165: ...OILING SYSTEM OIL RECIRCULATION DIAGRAMS 163 8 008207 Starboard View Port View...
Page 244: ...242 POWERHEAD POWERHEAD VIEWS POWERHEAD VIEWS Port Hose Routings 3 3 L models 007153...
Page 245: ...POWERHEAD POWERHEAD VIEWS 243 11 Starboard Hose Routings 3 3 L models 007154...
Page 246: ...244 POWERHEAD POWERHEAD VIEWS Port Hose Routings 3 4 L models 008503...
Page 247: ...POWERHEAD POWERHEAD VIEWS 245 11 Starboard Hose Routings 3 4 L models 008502...
Page 248: ...246 POWERHEAD POWERHEAD VIEWS Port 3 3 L models 008448...
Page 249: ...POWERHEAD POWERHEAD VIEWS 247 11 Starboard 3 3 L models 008449...
Page 250: ...248 POWERHEAD POWERHEAD VIEWS Port 3 4 L models 008441...
Page 251: ...POWERHEAD POWERHEAD VIEWS 249 11 Starboard 3 4 L models 008442...
Page 252: ...250 POWERHEAD POWERHEAD VIEWS Front 3 3 L models 008450...
Page 253: ...POWERHEAD POWERHEAD VIEWS 251 11 Front 3 4 L models 008439...
Page 254: ...252 POWERHEAD POWERHEAD VIEWS Rear 3 3 L models 007142...
Page 255: ...POWERHEAD POWERHEAD VIEWS 253 11 Rear 3 4 L models 008440...
Page 256: ...254 POWERHEAD POWERHEAD VIEWS Top 008438...
Page 257: ...POWERHEAD POWERHEAD VIEWS 255 11 Starboard ICON models 008504...
Page 263: ...MIDSECTION SERVICE CHART 261 12 Muffler 007117...
Page 364: ...S 2...
Page 396: ...I 10 INDEX NOTES NOTES Technician s Notes Related Documents Bulletins Instruction Sheets Other...
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