235
POWERHEAD
POWERHEAD ASSEMBLY
11
Apply a light coat of outboard lubricant to the cor-
ners of the connecting rod and rod cap. Place
frame on connecting rod using the following pro-
cedure:
•
Position frame onto the connecting rod so the
contact area of the jaw is centered on the side
of the rod.
•
Tighten forcing screw until jaws contact con-
necting rod.
•
Slide frame down until adjustment stop contacts
the rod cap. The groove lines on the jaws must
be centered on the rod/crankpin diameter.
•
Tighten the forcing screw to a torque of 23 in.
lbs. (2.5 N·m).
IMPORTANT:
Make sure that frame is squarely
in position and that rod and cap are aligned.
Loosen both rod cap screws one-quarter turn.
Use Torquing Socket, P/N 346187, to tighten rod
cap screws in three stages:
•
Apply first torque of 40 to 60 in. lbs. (5 to 7 N·m)
to both rod cap screws.
•
Tighten screws to a torque of 20 to 22 ft. lbs. (27
to 30 N·m).
•
Apply final torque of 60 to 65 ft. lbs. (81 to 88
N·m).
IMPORTANT:
If a new screw is used, it must be
installed as above. Then, it must be removed, re-
lubricated, and installed again.
Loosen forcing screw and remove the frame.
Test at least three corners of the rod and cap joint
with a pick. Joint must be smooth with no step.
1.
Adjustment stop
2.
Groove line
21589
21587
1
2
21605
004129
Summary of Contents for E-TEC 200
Page 1: ...Main Menu...
Page 2: ......
Page 161: ...OILING SYSTEM OIL SUPPLY DIAGRAMS 159 8 008208 Starboard View Port View...
Page 163: ...OILING SYSTEM OIL SUPPLY DIAGRAMS 161 8 008432 Starboard View Port View...
Page 165: ...OILING SYSTEM OIL RECIRCULATION DIAGRAMS 163 8 008207 Starboard View Port View...
Page 244: ...242 POWERHEAD POWERHEAD VIEWS POWERHEAD VIEWS Port Hose Routings 3 3 L models 007153...
Page 245: ...POWERHEAD POWERHEAD VIEWS 243 11 Starboard Hose Routings 3 3 L models 007154...
Page 246: ...244 POWERHEAD POWERHEAD VIEWS Port Hose Routings 3 4 L models 008503...
Page 247: ...POWERHEAD POWERHEAD VIEWS 245 11 Starboard Hose Routings 3 4 L models 008502...
Page 248: ...246 POWERHEAD POWERHEAD VIEWS Port 3 3 L models 008448...
Page 249: ...POWERHEAD POWERHEAD VIEWS 247 11 Starboard 3 3 L models 008449...
Page 250: ...248 POWERHEAD POWERHEAD VIEWS Port 3 4 L models 008441...
Page 251: ...POWERHEAD POWERHEAD VIEWS 249 11 Starboard 3 4 L models 008442...
Page 252: ...250 POWERHEAD POWERHEAD VIEWS Front 3 3 L models 008450...
Page 253: ...POWERHEAD POWERHEAD VIEWS 251 11 Front 3 4 L models 008439...
Page 254: ...252 POWERHEAD POWERHEAD VIEWS Rear 3 3 L models 007142...
Page 255: ...POWERHEAD POWERHEAD VIEWS 253 11 Rear 3 4 L models 008440...
Page 256: ...254 POWERHEAD POWERHEAD VIEWS Top 008438...
Page 257: ...POWERHEAD POWERHEAD VIEWS 255 11 Starboard ICON models 008504...
Page 263: ...MIDSECTION SERVICE CHART 261 12 Muffler 007117...
Page 364: ...S 2...
Page 396: ...I 10 INDEX NOTES NOTES Technician s Notes Related Documents Bulletins Instruction Sheets Other...
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