Evinrude E-TEC 200, Service Manual

Page: 123 / 416

121
ELECTRICAL AND IGNITION
ELECTRIC STARTER SERVICING
6
Lightly coat the pinion shaft splines (helix) with
Starter Bendix Lube . Lower the pinion into place
without displacing the driven gear or thrust
washer.
Lightly coat the pinion housing bearing with
Starter Bendix Lube , and install the pinion housing
screws and lock washers. Tighten the screws to a
torque of 60 to 84 in. lbs. (7 to 9.5 N·m).
Install the bracket. Apply Nut Lock to the thru-
bolts. Install the nuts and tighten to a torque of 50
to 65 in. lbs. (5.6 to 7.3 N·m).
To test the assembly and operation of the starter,
refer to
No Load Current Draw Test on p. 102.
Starter Installation
Apply Locquic Primer and Nut Lock to the threads
of the four starter mounting screws. Position the
starter and install the screws and lock washers.
First, tighten the top two screws, then the bottom
two screws, to a torque of 168 to 192 in. lbs. (19.0
to 21.5 N·m).
Attach starter positive (+) cable to post with lock
washer and nut; tighten securely. Coat connec-
tions with
Black Neoprene Dip .
30359
30358
30357
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