Ever Power Systems POWERLINE DARK 33 10kVA Instruction Manual Download Page 2

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EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual

Type 01 2019-06-10 14:36

Technical Assistance, phone: +48 61 6500 400

www.ever.eu

TABLE OF CONTENTS

TABLE OF CONTENTS .................................................................................................................................................................... 2

INTRODUCTION ............................................................................................................................................................................... 3

GENERAL FEATURES OF THE UPS UNIT .................................................................................................................................. 4

SAFETY INSTRUCTIONS AND RECOMMENDATIONS............................................................................................................ 6

TECHNICAL DESCRIPTION......................................................................................................................................................... 12

THE UPS UNIT DESIGN AND COMPONENTS ........................................................................................................................ 12

THE USER INTERFACE .............................................................................................................................................................. 13

USER INTERFACE MENU STRUCTURE .................................................................................................................................. 15

Data Sub-menu ......................................................................................................................................................................... 15

Log Sub-menu ........................................................................................................................................................................... 16

Settings Sub-menu..................................................................................................................................................................... 19

System Sub-menu ...................................................................................................................................................................... 21

Operate Sub-menu .................................................................................................................................................................... 21

UPS OPERATING MODE ............................................................................................................................................................ 22

PROTECTIONS............................................................................................................................................................................. 24

Overload protection .................................................................................................................................................................. 24

Short-circuit protection ............................................................................................................................................................ 25

Against overvoltage (Anti-surge) .............................................................................................................................................. 25

Thermal protection ................................................................................................................................................................... 25

EPO .......................................................................................................................................................................................... 25

INSTALLATION............................................................................................................................................................................... 26

ELECTRIC INSTALLATION IN THE BUILDING ..................................................................................................................... 26

UNPACKING THE PRODUCT .................................................................................................................................................... 26

INSTALLING THE UPS UNIT ..................................................................................................................................................... 27

CONNECTING THE UPS ............................................................................................................................................................. 28

Connecting elements – POWERLINE DARK 33 10 – 15 kVA................................................................................................... 28

Connecting elements – POWERLINE DARK 33 20 – 30 kVA................................................................................................... 29

Connecting elements – POWERLINE DARK 33 40 kVA .......................................................................................................... 30

Starting the UPS (power supplier from the main lines) ............................................................................................................ 32

Start-up (with no voltage on the main lines) – cold start .......................................................................................................... 34

Switching from MAINS mode to BYPASS mode (service bypass) ............................................................................................. 34

Switching from BYPASS (service) mode to MAINS (normal) mode .......................................................................................... 35

SWITCHING THE UPS OFF ................................................................................................................................................... 35

BATTERY MODULE (option) ...................................................................................................................................................... 36

Connecting battery modules ..................................................................................................................................................... 36

Disconnecting battery modules ................................................................................................................................................. 37

UPS UNIT’S ADDITIONAL FUNCTIONS .................................................................................................................................... 38

DRY CONTACTS ......................................................................................................................................................................... 38

Ambient and battery temperature detection .............................................................................................................................. 38

EPO .......................................................................................................................................................................................... 38

Powering from a Generator ...................................................................................................................................................... 39

Battery switch ........................................................................................................................................................................... 39

Battery low ............................................................................................................................................................................... 40

Alarms ...................................................................................................................................................................................... 41

No mains ................................................................................................................................................................................... 41

COMMUNICATION WITH EXTERNAL MANAGEMENT/CONTROL SYSTEMS .............................................................. 42

COMMUNICATION THROUGH RS232 OR USB ...................................................................................................................... 42

SNMP/HTTP NETWORK MANAGEMENT CARD.................................................................................................................... 43

Installation of the management card ........................................................................................................................................ 43

OPERATING INSTRUCTIONS ...................................................................................................................................................... 45

OPERATION OF THE UPS WITH POWER GENERATORS ..................................................................................................... 45

STORAGE, MAINTENANCE AND TRANSPORT ..................................................................................................................... 46

DISPOSAL .................................................................................................................................................................................... 47

TECHNICAL PARAMETERS ........................................................................................................................................................ 48

LEGAL REGULATIONS AND WARRANTY ............................................................................................................................... 51

DECLARATION OF CONFORMITY .......................................................................................................................................... 51

WARRANTY ................................................................................................................................................................................ 51

Summary of Contents for POWERLINE DARK 33 10kVA

Page 1: ......

Page 2: ...cting elements POWERLINE DARK 33 20 30 kVA 29 Connecting elements POWERLINE DARK 33 40 kVA 30 Starting the UPS power supplier from the main lines 32 Start up with no voltage on the main lines cold start 34 Switching from MAINS mode to BYPASS mode service bypass 34 Switching from BYPASS service mode to MAINS normal mode 35 SWITCHING THE UPS OFF 35 BATTERY MODULE option 36 Connecting battery modules...

Page 3: ... provide the best protection to the connected devices against power failures and their consequences This manual contains information about operating the UPS and safety precautions We recommend carefully reading the manual before using the EVER POWERLINE DARK 33 UPS to better understand how to use it properly EVER POWERLINE DARK 33 UPS units are ONLINE VFI UPS units designed to operate with devices...

Page 4: ...ze power losses and costs resulting from cooling demand The unit s battery charging system with temperature compensation additionally protects the built in batteries prolongs their life and consequently leads to reduced maintenance costs Optional ECO mode further improves the efficiency of the power supply system by differentiating between periods with varying degrees of safeguards Scalability ext...

Page 5: ...connected receivers The automatic bypass circuit enhances the entire system s safety If the inverter s permissible parameters are exceeded the receivers are powered directly from the mains This way the automatic bypass circuit acts as an additional passive protection Activating the bypass manually allows to switch the load to the mains entirely This allows to supply power to the receivers from the...

Page 6: ...nses required by law CAUTION The UPS should be operated and stored in conditions conforming to its specification technical documentation CAUTION To completely disconnect the UPS from the mains it is necessary to disconnect the power cord CAUTION The device features an internal source of energy batteries or works with an external source of continuous energy battery modules Its output may be live ev...

Page 7: ...POWERLINE RT 33 UPS units are not intended to operate directly with medical equipment life supporting equipment or any other equipment that may have effect on health B Installation information and requirements CAUTION POWERLINE RT 33 UPS units may only be installed and maintained by suitably qualified service technicians CAUTION Before installing the UPS OHS regulations with regard to electric dev...

Page 8: ...f heat Ventilation openings in the UPS unit casing must not be blocked Always observe distances to ventilation openings specified in the manual Before connecting the units is necessary to check the condition of all leads cables connectors sockets and plugs as well as that of the unit itself The device must be connected to a power supply circuit with a PE protection line Failure to do so puts the u...

Page 9: ...C Operation of the UPS unit Health and Safety regulations and guidelines specified in the UPS unit operating manual must be observed when handling and operating the UPS unit The instructions should be followed step by step If any problems arise when following the instructions presented in the document contact the EVER service department www ever eu Never disconnect the grounding at the UPS unit or...

Page 10: ...t be observed when working with batteries remove jewellery watches rings and other metal items only use tools with insulated grips The same number and type of batteries should be used when replacing them Using batteries of wrong type may pose a risk of explosion Always dispose of used batteries according to relevant instructions WARNING Disposing of batteries in a fire may result in explosion WARN...

Page 11: ...ice uses wheels for convenience The UPS should be operated and stored in conditions conforming to its specification The UPS should be stored in dry well ventilated rooms If the UPS is to be stored for a longer time the batteries should be recharged at least every 6 months The recharging procedure should be documented Check the recharging date If the batteries have not been recharged within the spe...

Page 12: ... model 10 15 kVA b model 20 30 kVA 1 cold start button 2 network management card slot the card is optional 3 RS232 communication interface 4 RS485 communication interface 5 USB communication interface provided optionally with the parallel card 6 parallel card slot the card is optional 7 dry contacts 8 DC protection 9 bypass switch service 10 bypass line protections 11 input line protections mains ...

Page 13: ...11 input line protections mains 12 output line protections 13 cover terminals connectors 14 wheels 15 fixing mounts Fig 2 Rear panel view THE USER INTERFACE The user interface is an LCD touch screen with an EPO key and a signal LED The elements of the front panel of the POWERLINE DARK 33 10 40 kVA UPS are shown in Fig 3 Table 1 presents the description of optical signals of the STATUS LED and Tabl...

Page 14: ...ls UPS status Intermittent sound signal two short beeps one long beep Warning status e g no input power Continuous sound signal The UPS is defective e g inverter block defect burnt fuse The display in the UPS unit s front panel shows information about the device s current functional status operating mode input and output parameter values load alarms and messages A default screen is displayed on th...

Page 15: ...ub menus Data Log Setting System Operate To switch between the sub menus press the corresponding icon Press Home to return to the main menu All screens shown on the LCD display are described in the manual s further sections Data Sub menu The Data sub menu is divided into five thematic groups Bypass Mains Output Load and Battery The individual screens show the current voltage frequency and PF for t...

Page 16: ...creen Log Sub menu The Log sub menu displays alarms and events taking place during the operation of the UPS specifying when date and time they started and ended Depending on priority the information is displayed in various colours yellow warning red alarm green information status grey outdated event Additionally Set or Clear extensions are displayed with the message informing that the message is s...

Page 17: ...erator Input Set UPS powered from generator 15 Generator Input Clear End of the message 16 Utility Abnormal Set Line parameters outside range 17 Utility Abnormal Clear End of the message 18 Bypass Sequence Error Set Incorrect sequence of bypass line phases 19 Bypass Sequence Error Clear End of the message 20 Bypass Volt Abnormal Set Incorrect voltage value in bypass line 21 Bypass Volt Abnormal Cl...

Page 18: ...ual shutdown 70 Manual Boost Charge Set Forcing batteries to charge in boost mode 71 Manual Float Charge Set Forcing batteries to charge in float mode 72 UPS Locked Set UPS cannot be switched off 73 Parallel Cable Error Set Cables for parallel operation connected improperly 74 Parallel Cable Error Clear End of the message 75 Lost N X Redundant No redundant units 76 N X Redundant Lost Clear End of ...

Page 19: ...ings Sub menu The Settings sub menu is divided into eight thematic groups through which the use can adjust the UPS unit s settings The screen is presented in Fig 11 Table 5 presents the list of user adjustable parameters To switch between the sub menus press the corresponding icon Press Home to return to the main menu Fig 11 Settings screen ...

Page 20: ...line Available selection Frequency tolerance for the bypass line Setting the voltage frequency tolerance for the bypass line Available selection 1Hz 3Hz 5Hz BATTERY No of batteries Setting the number of batteries 12V Battery capacity Entering the capacity of the used batteries Ah Charging voltage in float mode Setting the charging voltage in float mode voltage battery cell 2V Charging voltage in b...

Page 21: ...meters such as the positive and negative voltage of the bus the battery charging voltage the UPS fan operating time the inverter s output voltage and the inlet outlet temperature Fig 12 presents the view of the System sub menu Fig 12 System screen Operate Sub menu The Operate sub menu is divided into two groups of keys function keys and test command keys Fig 13 presents the view of the screen Tabl...

Page 22: ...UPS is switched to the bypass mode Battery Boost Activation of boost charging mode Transfer to Inverter Switching the UPS from bypass mode to mains mode Battery Float Activation of float charging mode Reset Battery History Data Deleting the history of operation of the UPS in battery mode discharge duration battery operating time Stop Test Stopping the battery test or Battery Maintenance UPS OPERAT...

Page 23: ... Inverter Load Battery Bypass Input Output Switch Fig 15 Battery mode ECO economic mode A high efficiency mode For the UPS to operate in ECO mode the mains correctness criteria must be satisfied for the basic lines and the bypass line The UPS switches to BACKUP mode if the parameters of any of the lines are no longer correct In ECO mode the power from the bypass line or from the batteries in BACKU...

Page 24: ... lines fail to meet the mains correctness criteria the UPS switches to BACKUP mode supplying power to receivers connected to the UPS output FREQUENCY CONVERTER mode is available both in MAINS and BACKUP mode PROTECTIONS Overload protection The UPS features an overload protection for protecting the unit s internal functional blocks Overload ranging from 100 to 110 is indicated with a sound signal a...

Page 25: ...or protecting its systems from overheating The UPS switches to BYPASS mode if critical temperature is exceeded If excessive temperature persists the UPS should be switched off EPO EPO Emergency Power Off is a system which interrupts power supply from the UPS output to receivers in extreme situations or in emergency e g fire The system can be activated in two ways by opening or closing the contacts...

Page 26: ...y damage is identified inform the carrier or the vendor take pictures of the damage and draw up a protocol CAUTION Given the method of packaging the product pay special attention when unpacking it A falling device may pose a risk to health or life CAUTION The device may be delivered with batteries already installed The UPS is packaged in a way that ensures safe transport also with a forklift truck...

Page 27: ...stallation location The UPS should only be used in rooms where the dust temperature and humidity conditions conform to the unit s specification Proper cooling conditions must be provided to ensure the UPS unit s correct operation Consequently the UPS unit s ventilating openings must be always uncovered and the distance between the UPS and other items should be no less than 50 cm CAUTION The UPS mu...

Page 28: ...lements INPUT input terminals mA mB mC individual main input phase lines bA bB bC individual bypass input phase lines N main and bypass input N line OUTPUT output terminals A B C individual output phase lines N output N line BATT input lines of the external battery module positive pole N neutral pole negative pole PE protective earthing point connection of a cable with an eyehole connector to be m...

Page 29: ...UT input terminals mA mB mC individual main input phase lines bA bB bC individual bypass input phase lines N main and bypass input N line OUTPUT output terminals A B C individual output phase lines N output N line BATTERY input lines of the external battery module positive pole N neutral pole negative pole PE protective earthing point connection of a cable with an eyehole connector to be mounted u...

Page 30: ...UT input terminals mA mB mC individual main input phase lines bA bB bC individual bypass input phase lines N main and bypass input N line OUTPUT output terminals A B C individual output phase lines N output N line BATT input lines of the external battery module positive pole N neutral pole negative pole PE protective earthing point connection of a cable with an eyehole connector to be mounted usin...

Page 31: ...ans licensed according to the legal regulations in force CAUTION To completely disconnect the UPS from the mains it is necessary to disconnect the power cord Because the device uses an internal source of power batteries with high combined potential dangerous voltage may be present in its output even though the device is disconnected from the mains It is recommended that the building s protections ...

Page 32: ...exist in the facility s electrical systems associated with the UPS system 3 Switch the UPS unit s output protections to ON 4 Switch the UPS unit s input protections to ON If the bypass line is connected the bypass protection must be ON too A screen will appear on the display Fig 22 Start screen 5 The rectifier starts working and its icon begins flashing on the UPS display Fig 23 Screen activation ...

Page 33: ...25 Screen activation of the inverter 8 After around 60 seconds the UPS is switched from BYPASS mode to MAINS mode the receivers are powered from the UPS unit s inverter Fig 26 Screen MAINS operation 9 Switch the DC protection of the battery module to ON The UPS is operating in MAINS mode and is charging the batteries Fig 27 Screen MAINS operation and battery charging 10 After these steps are compl...

Page 34: ...ge is back the UPS switches to mains mode without interrupting the power supplied to its output Switching from MAINS mode to BYPASS mode service bypass The UPS features a manual BYPASS line switch for directly switching the BYPASS line to the unit s output terminals bypassing the UPS unit s blocks The following steps must be done to switch a UPS operating in MAINS normal mode to service BYPASS mod...

Page 35: ...internal bypass line 6 Switch the MAINTENANCE SWITCH to OFF 7 Install the protective cap of the bypass line protections MAINTENANCE in the UPS unit s rear panel 8 Clear Alarms by entering code 1203 9 On the Operate Submenu press button Transfer to Inverter 10 After 60 seconds the UPS starts operating in MAINS mode The UPS supplies the power to the output after processing the power from these lines...

Page 36: ...r interface 2 Switch the UPS unit s input protection of the basic line and the bypass line to OFF 3 Disconnect the protections of the basic line and the bypass line in the room s building s switching board 4 Switch the DC protection in the rear panel to OFF 5 Disconnect the battery protections for the connected battery modules by opening the fuse housing and removing the fuse elements 6 Remove the...

Page 37: ...oom s building s switching board 4 Switch the DC protection in the rear panel to OFF 5 Disconnect the battery protections in all battery modules by opening the fuse housing and removing the fuse elements 6 Remove the covers of connecting elements 7 Disconnect the modules The connecting leads must be completely disconnected 8 Secure the connecting elements by installing protective covers 9 Switch t...

Page 38: ...ture connect temperature sensors R25 5kΩ B25 50 3275 to terminals J2 and J3 respectively The battery temperature sensor J2 serves is used for temperature compensation of the voltage of the charged battery Fig 29 presents the manner of making the connection J2 J3 TEMP_BAT TEMP_ENV Fig 29 Connections for J2 and J3 terminals EPO Terminal J4 two 2 pin connectors shown on Fig 30 is used to connect a fi...

Page 39: ... configuration Powering from a Generator The J5 input terminal is used for communication with the generator information about the UPS receiving power from a generator The method of connection is presented in Fig 31 J5 GEN 24V AUX N O AUX N O Generator Fig 31 Connections for J5 terminal Battery switch Terminals J6 and J7 are used when an optional battery switch system is used Fig 32 presents the ma...

Page 40: ... is used for signalling the battery charge level low charge If the battery voltage is lower than the configured value this information is transmitted by J8 output Depending on the NC normally closed or NO normally open configuration changing the state to the other one means the battery charge is low Fig 33 presents the manner of making the connection Table 8 presents the pinout and the relevant de...

Page 41: ...nal Table 9 J9 terminal pinout Pin no Name Description J9 1 ALARM_NC A relay informing about the presence of an alarm normally closed J9 1 and J9 3 Opening of the relay indicates that an alarm is present J9 2 ALARM_NO A relay informing about the presence of an alarm normally open J9 2 and J9 3 Closing of the relay indicates that an alarm is present J9 3 GND Common for NO and NC No mains J10 termin...

Page 42: ...d the management card are optional equipment with which communication can be established The UPS can be managed from external systems PCs servers via free of charge software The software can be used to monitor and configure the UPS unit s parameters and to manage it Together with the UPS it creates a safe and reliable protection against mains interruptions which guarantees that the powered systems...

Page 43: ...supply is used or if the power supply system is managed remotely e g the server room is located far away from the UPS The management card comes with a detailed description CAUTION Installing the card makes it impossible to use the RS232 and the USB interface for communication with the UPS Installation of the management card 1 Switch the unit off 2 Switch the UPS unit s input protections 3 Wait aro...

Page 44: ...EVER POWERLINE DARK 33 10 40 kVA UPS Operating Manual Type 01 2019 06 10 14 36 Technical Assistance phone 48 61 6500 400 www ever eu 44 Fig 36 Installation of the management card ...

Page 45: ...his happens because the peak power drawn by the receiver vastly exceeds the UPS unit s rated power which causes an overload that switches the UPS off It is recommended that battery inspection and maintenance is carried out only by suitably qualified service technicians who are familiar with the battery system and who take necessary precautions The batteries should be replaced with batteries of the...

Page 46: ...fied personnel experienced in handling batteries and using proper safety measures Only authorized personnel should have access to batteries As a part of preventive maintenance the area around the UPS should be kept clean The device should be vacuum cleaned if the air is highly polluted with dust To ensure maximum battery life ambient temperature around the operating UPS units should be 15 25 ºC CA...

Page 47: ...sed by the presence of dangerous components and improper storage or processing such equipment Law dated August 29 2005 on used electric and electronic equipment Art 22 1 Item 1 2 The crossed out waste container symbol means that in the European Union a used product should be handed over to a special waste handling outlet This requirement applies both to the UPS unit itself and to all other accesso...

Page 48: ...double conversion mode 95 96 Max efficiency ECO mode 98 99 Operating temperature 2 0 40 C Storage temperature 40 70 C Relative humidity during operation 95 non condensing Relative humidity during storage 95 non condensing Operating elevation 3 up to 1000 m Protection level IP20 Environment of installation Separate rooms with low contamination level Cooling Forced internal fans Temperature of the c...

Page 49: ...e to normal mode 0 ms Overload capability 4 110 60 min 125 10 min 150 1min 150 200 ms BATTERIES AND TYPICAL RUNTIME Internal Batteries 12 V 7 Ah VRLA or 12 V 9 Ah VRLA 12 V 12 Ah VRLA Number of internal batteries 40 2x 20 80 2x 2x20 Maximum overall internal batteries capacity 9 Ah 12 Ah External battery modules EBM Yes Maximum number of EBMs maximum capacity of batteries in EBM Depends on the maxi...

Page 50: ...50 V DC 50 A 250 V DC 50 A 250 V DC 63 A 250 V DC Insulated 160 A 400 V AC ACCESSORY AND EXTRA FUNCTIONS Power supply connection 3P5W screw terminals M6 Output connection number and type of sockets 3P5W screw terminals M6 EPO Yes NC NO Manual Switch BYPASS Yes Signalling Acoustic and optical LCD touch screen LED Communications interfaces RS232 RS485 dy contacts USB with parallel card optional netw...

Page 51: ...limited to repairing or replacing products with such defects The method of redressing the defect is at the manufacturer s discretion The warranty is exclusive of devices that were damaged mechanically damaged due to negligence or improper use or subject to any modifications by the user EVER Sp z o o does not provide any guarantees or warranties including the guarantees of fitness for sale or for a...

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