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4. Installation instructions

4.1. Prepare for installation

4.1.1. Plan for installation

The following recommendations are a guide to help you plan the installation of the charging station.

Choose location

• Position the charging station, where possible, in a location where it is not exposed to sunlight and

vulnerable to external damage.

• The wall must have a flat structure and must be able to hold a load of at least 100 kg.

• The minimum free space around the charging station is 300 mm.

• The location must allow the charging cable to remain within its bending tolerance.

Note:

The above illustration indicates a standard installation height. Observe and comply with the local

accessibility regulations.

Pre-installation checklist

• The local installation regulations are identified and are followed.
• All necessary permits are obtained from the local authority that has jurisdiction.
• The existing electrical load has been calculated to find the maximum operating current for the

charging station installation.

• A miniature circuit breaker (MCB) and residual current device (RCD) are installed upstream and

have ratings that correspond to the local power supply as well as to the required charging power.

• All cables match the specifications for the charging station that you are going to install.
• The correct specification of power supply cable has been routed to the installation area, and there

EN

4. Installation instructions

12

Summary of Contents for Elvi

Page 1: ...EVBox Elvi fixed cable fixed cable Installation and user manual Part A 1 ...

Page 2: ...I m here Let s get started ...

Page 3: ...EVBox Elvi fixed cable fixed cable Installation and user manual Part A ...

Page 4: ......

Page 5: ...rial required 13 4 1 3 Power supply requirements 13 4 1 4 Phase rotation 15 4 1 5 Hub Satellite installations optional 16 4 1 6 Smart Charging optional 16 4 1 7 EV Ready certified connection optional 17 4 1 8 Implementation of VDE AR N 4100 2019 04 only for Germany 17 4 1 9 Install isolation switch only for Singapore 18 4 2 Unpacking 18 4 3 Install the wall dock 19 4 4 Install the charging cable 2...

Page 6: ...tart and stop a charging session 25 5 1 2 LED indicator ring 25 5 2 Troubleshooting 26 6 Maintenance instructions 29 6 1 Maintenance by user 29 6 2 Maintenance by qualified electrician 29 6 2 1 Remove the station 29 6 2 2 Replace the charging cable 29 7 Decommissioning 31 8 Appendix 32 8 1 Glossary 32 8 2 Disclaimer 32 EN 2 ...

Page 7: ...t may be modified reproduced processed or distributed in any form or by any means without the prior written permission of EVBox 1 2 Symbols used in this manual Symbol Explanation DANGER Indicates an imminently hazardous situation with a high risk level which if the danger is not avoided will cause death or serious injury WARNING Indicates a potentially hazardous situation with moderate risk level ...

Page 8: ...s must be disposed of separately from the general municipal solid waste Recycling of materials saves raw materials and energy and makes a major contribution to conserving the environment 1 4 Product classification Power supply input EV supply equipment permanently connected to AC supply network Power supply output AC EV supply equipment Normal environmental conditions Outdoor use Access Equipment ...

Page 9: ...station is fully installed and secure Do not switch on the charging station if it is not fully installed or not secure Do not install a the charging station that is faulty or has a noticeable issue DANGER Operating the charging station when it indicates an error state or when the charging station or the charging cable have cracks show extensive wear or other physical damage will result in the risk...

Page 10: ...moisture before starting a charging session Make sure that the charging cable is positioned so that it will not be stepped on tripped over driven over or otherwise subjected to excessive force or damage Where applicable make sure that the charging cable is correctly stowed when it is not in use making sure that the charging plug does not touch the ground Only pull on the charging plug hand grip an...

Page 11: ...xample during cleaning may cause injury or can damage the charging station Do not put your fingers into the plug port Do not leave objects inside the plug port CAUTION The use of devices with electro magnetic properties in the vicinity of the charging station may damage the charging station and affect its operation Keep and use electro magnetic devices at a safe distance from the charging station ...

Page 12: ... module RF module Bluetooth module optional cellular modem optional smart charging module and charging cable connection A Satellite station includes the charge card reader LED ring RF module and charging cable connection The station clips onto the wall dock 3 Charge card reader This is the area where you scan your charge card or key fob Depending on the configuration settings Elvi reads the data f...

Page 13: ...n protection See Power supply requirements on page 13 Operating temperature range 25 C to 45 C Storage temperature range 25 C to 60 C Maximum installation altitude 2000 m Enclosure ratings IP55 IEC 60529 IK10 IEC 62262 Safety class Safety Class I and overvoltage Category III Connectivity Authorization RFID reader Mifrare 13 56 MHz Communication standard Wi Fi 2 4 5 GHz and Bluetooth 4 0 Hub only C...

Page 14: ...ser manuals 3 Charging cable 8 Connector cap 4 Charging cable bolt 9 Drilling template 5 Installation kit for wall dock 10 Accessories folder Components in the kits 1 Installation kit for wall dock 1 5 Torx bit T30 1 1 Torx screws T25 5 x 70 mm 2 Rubber seal and strain relief kit 1 2 Wall plugs 8 mm x 65 mm 2 1 Rubber seal 1 3 Torx bit T20 2 2 Strain relief 1 4 Torx bit T25 EN 3 Product features 1...

Page 15: ...Accessories folder 4 Unlock tools 2 Chargepoint ID and security code 5 Key fob 3 Charge card Note Keep the accessories folder in a safe place as it contains the Chargepoint ID and the security code 3 Product features EN 11 ...

Page 16: ...standard installation height Observe and comply with the local accessibility regulations Pre installation checklist The local installation regulations are identified and are followed All necessary permits are obtained from the local authority that has jurisdiction The existing electrical load has been calculated to find the maximum operating current for the charging station installation A miniatur...

Page 17: ... 1 Drill 5 Wire stripper power cable 2 Drill bit 8 mm 6 Spirit level 3 Screwdriver slotted 7 Pencil 4 Screwdriver with adapter for Torx bit 8 Wire stripper network cable only required for a Smart Charging connection 4 1 3 Power supply requirements DANGER Connecting Elvi to the power supply other than as specified in this section can result in incompatibility of the installation as well as the risk...

Page 18: ...h immunity type for example HPi SI HI KV etc Elvi has a 6 mA DC leakage detection internally Note For a TT or IT electric grid with 230 V from line to line the charging station must be installed with one phase being connected to terminal L1 and the other phase being connected to terminal N Power supply wiring The table below shows how to connect the power supply to Elvi depending on the specificat...

Page 19: ...y from a single phase L1 Do not connect the remaining phases L2 and L3 Option 4 230 V 3 phase without neutral In this configuration without a neutral and 230 V from line to line connect two lines L1 and L2 to L1 and L2 positions on the terminal block Connect L3 to the neutral position on the terminal block CAUTION This option is not compatible with all vehicles 4 1 4 Phase rotation For charging st...

Page 20: ...ifferent power supply cabinet then that group of stations must be a separate Hub Satellite configuration Sharing a common Internet connection using either a Wi Fi connection to a local Wi Fi router or an optional SIM to connect through a cellular network Note the following when choosing locations for Satellite charging stations All Satellites must be within 100 m 328 ft of the Hub Obstructions suc...

Page 21: ...n page 19 for cable connection instructions EV Ready wiring diagram Note A 3 phase installation is shown A 1 phase installation is similar 4 1 8 Implementation of VDE AR N 4100 2019 04 only for Germany All EVBox charging stations can be controlled directly by a distribution network operator DSO Charging stations with a total rated power of more than 12 kVA must be controlled in accordance with Tec...

Page 22: ... The PE G connection can use a terminal block connection The isolation switch must be installed in a location that is easily accessible when using the charging station The following wiring diagrams are examples of the wiring connections to the isolation switch 1 phase connection 3 phase connection 4 2 Unpacking See the corresponding illustrations in manual B 1 Open the package marked with the char...

Page 23: ...nnector cap 4 Remove three Torx T20 screws and one slotted screw then remove the transparent cover 5 Prepare the rubber seal for cable feed through as follows a Measure the diameters of the power supply cable and the optional Smart Charging and EV Ready certified connection cables b Cut out the corresponding feed through diameters from the rubber seal c Feed the cables through the rubber seal 6 Cu...

Page 24: ...e green and green white wires Install wire end sleeves with a ferrule length of 12 15 mm 0 47 0 60 in and apply a square crimp for optimal fit into the terminal blocks b Push the wires into the terminal blocks Wire Terminal block Green 3 Green white 4 11 Pull on each wire to make sure it is correctly connected The indicators on the terminal blocks must be in the locked position 12 Install the tran...

Page 25: ... the wall dock until you hear a CLICK Press on each corner of the station to make sure that it is fully engaged with the wall dock Make sure that there is no gap between the station and the wall dock 4 6 Commissioning You can configure the operation of Elvi using the EVBox Connect app Charging stations can be connected to a Charging Management Platform CMP or they can be configured as not connecte...

Page 26: ... menu opens You can now configure the charging station 4 6 4 Configure the installer mode settings The installer mode settings must be configured before the charging station is activated WARNING Risk of electric shock which can cause severe injuries or death Only a qualified electrician is permitted to access the installer mode 1 Make sure that your smartphone or tablet is paired with the charging...

Page 27: ...ations in the same installation 1 Make sure that your smartphone or tablet is paired with the charging station 2 In the EVBox Connect app select Charging Station Setting then select Wi Fi Connection Connect the charging station to your local Wi Fi connection 3 Select Cards and add a charge card or key fob to use every time you start charging 4 Select Charger Access Control and set how you want to ...

Page 28: ...on 4 In the EVBox Connect app select Installer mode and then enter the Security code 5 Select Pair RF satellites then select PAIRING MODE The app searches for Satellite charging stations 6 Select the Satellite charging stations you want to pair with the Hub charging station The LED rings on the selected satellite charging stations flash purple 7 Select PAIR TO HUB The app pairs the Satellite charg...

Page 29: ...charging station is configured to only accept charge cards or key fobs See Commissioning on page 21 You must use the same charge card or key fob that you used to start the charging session 5 1 2 LED indicator ring LED ring color What it means What to do LED ring off or green The charging station is ready for use Connect the charging cable Select the authorization method for example charge card or ...

Page 30: ...ervice operator if necessary A Satellite charging station has become disconnected from the Hub charging station A Satellite charging station has become disconnected from the Hub charging station Check the Hub Satellite pairing See Configure a Hub Satellite installation on page 24 LED ring flashing purple The Hub charging station is in Bluetooth pairing mode and ready to pair with the EVBox Connect...

Page 31: ...anel are on check by user Switch off the charging station at the circuit breaker in the power supply cabinet Wait 20 seconds then switch on the charging station If the LED ring does not show green within 20 minutes verify that the station is configured and registered correctly See Commissioning on page 21 Check that the supply cable entering Elvi is live check by qualified electrician LED ring fla...

Page 32: ...ately after the card is held against the reader Charge card is not authorized for charging at Elvi Check that the charge card is registered check by user Check the settings of the charging station in the EVBox Connect app and the Charging Management Platform app if available For more information contact your operator or service provider Switch off the charging station at the circuit breaker in the...

Page 33: ...arging cable if the charging plug is damaged 6 2 Maintenance by qualified electrician Only a qualified electrician is permitted to do the following maintenance procedures 6 2 1 Remove the station See the corresponding illustrations in manual B 1 Switch off power to the charging station at the power supply cabinet 2 Push the two unlock tools slot first fully upwards into the holes on the bottom of ...

Page 34: ...station socket 5 On the new charging cable make sure that the rubber seal is in place and not twisted The rubber seal must fit correctly to ensure that the enclosure rating is met 6 Push the charging cable firmly into the station 7 Turn over the charging station and place it on a soft surface 8 Install the Torx M6 x 45 bolt using a Torx T30 bit 9 Install the station EN 6 Maintenance instructions 3...

Page 35: ...his charging station in household waste Instead dispose of this charging station at a local collection point for electric electronic devices in order to enable recycling and thus avoid negative and hazardous impacts on the environment Ask your city or local authorities for respective addresses Recycling of materials saves raw materials and energy and makes a major contribution to conserving the en...

Page 36: ...thin existing specification tolerances and are subject to change without prior notice Prior to ordering always contact EVBox for the latest information and specification EVBox explicitly rejects any liability for any direct or indirect damage in the broadest sense arising from or related to the use and or interpretation of this document EVBIM_022021 EVBox Manufacturing B V EVBox strives to manufac...

Page 37: ...I m all set Let s charge ...

Page 38: ...EVBIM_022021 EVBox Manufacturing B V ...

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