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9

Operation and Maintenance Instructions

Operating Level of Water in Cold Water Basin

The operating level should be checked monthly to make sure the water level is correct. Refer to 

Table 2

 for unit specific levels. 

Evaporative Condenser 

Model Number

Closed Circuit Cooler Footprint

Operating Water Level*

(inch)

Operating Water Level*

(mm)

ATC-E Products

50E to 165E,

170E to 3714E

ATWB, eco-ATW & eco-ATWE Products

 

3’ and 4’ wide units**

 8.5’ wide to “7’ wide thru 24’ wide”

9”

11”

229
279

ATC-DC

  

8.5’ Wide to 24’ Wide

11”

279

eco-ATC Products

  

122A to 3846A

eco-ATWB-E

  

8.5’ wide thru 24’ wide

11”

279

LRC Products

  

25 to 379

LRWB Products

  

3’ wide thru 8’ wide units

8”

203

LSC-E Products

  

36 to 170  

185 to 385  

400 to 515, 800 to 1030  

550 to 805, 1100 to 1610

PMC-E, eco-PMC

175E to 375E, 183 to 387

332E to 2019E, 275 to 2191

LSW Products

  

4’x6’ thru 4’x12’   

5.5’x12’, 5.5’x18’  

8’x12’, 8’x24’, 10’x12’, 10’x24’  
8’x18’, 8’x36’, 10’x18’, 10’x36’

11”
11”
12”
15”

10”
14”

279
279
305
381

254
356

ESW4 Products

8.5’ and 14’ wide units

12’ wide unit

9”

10”

229
254

PHC-E Products

S-79 to S-1236

D-1224 to D-2826

9”

10”

229
254

Table 2

 - Recommended Operating Water Level

*  Measured from lowest point on basin floor.
** Not available on eco-ATWE.

At initial start up or after the unit has been drained, the unit must 
be filled to the overflow level. Overflow level is above the normal 
operating level and accommodates the volume of water normally 
in suspension in the water distribution system and the riser piping. 
The water level should always be above the strainer. Check by 
running the pump with the fan motors off and observing the water 
level through the access door or remove the air inlet louver.

Water Make Up Valve

A mechanical float valve assembly is provided as standard 
equipment on the evaporative cooling unit (unless the unit has 
been ordered with an optional electronic water level control 
package or the unit is arranged for remote sump operation). 
The make up valve is easily accessible from outside the unit 
through the access door or removable air inlet louver. The 
make up valve is a bronze valve connected to a float arm 
assembly and is activated by a large foam filled plastic float. 
The float is mounted on an all-thread rod held in place by wing 
nuts. The water level in the basin is adjusted by repositioning 
the float and all-thread using the wing nuts. The bottom center 
of the float should be set at 1” (25mm) below the middle of the 
overflow. At its highest point, float arm should be parallel to 
the water level.
The make up valve assembly should be inspected monthly 
and adjusted as required. The valve should be inspected 
annually for leakage and if necessary, the valve seat should 
be replaced. The make up water pressure for the mechanical 
valve should be maintained between 140 and 340 kPa.

Drift Eliminators

Check the drift eliminators quarterly to make sure the drift 
eliminators are still in the correct position and not clogged 
by any debris. If required after inspection, drift eliminators 
must be removed, cleaned and reinstalled correctly.On forced 
draft models, the worker must use personal precautions 
and adequate safety measures against the risk of a fall, 
in accordance with local regulations. Remove one or two 
eliminator sections from the top of the unit, protect the fill by 
use of a hard board before entering the unit and walking on 
the fill. Never walk on the eliminators! Once standing on the 
fill, the remaining drift eliminators can be removed. On induced 
draft models, lifting handles are provided along the top 
layer of eliminators. Remove one or two eliminator sections, 
protect the fill by use of a hard board before entering the unit 
and walking on the fill. Never walk on the eliminators! Once 
standing on the fill, the remaining drift eliminators can be 
easily removed through the access door.

Pressurized Water Distribution Systems

Check the water distribution system monthly to make sure it 
is operating properly.  Always check the spray system with the 
pump on and the fans off (locked and tagged out).
On forced draft models, remove one or two eliminator sections 
from the top of the unit and observe the operation of the water 
distribution system.
On induced draft models, lifting handles are provided along 
the top layer of eliminators. Eliminators can be easily removed 

Summary of Contents for ATC-E

Page 1: ...Box 1300 Westminster Maryland 21158 USA Phone 410 756 2600 Fax 410 756 6450 EVAPCO Europe bvba Heersterveldweg 19 Industrieterrein Oost 3700 Tongeren Belgium Phone 32 12 395029 Fax 32 12 238527 evapc...

Page 2: ...A lock out tag out procedure integrated with the Process Control System must be foreseen by the customer A lockable disconnect switch should be located within sight of the unit for each fan motor ass...

Page 3: ...could potentially cause damage to plastic components Label on the coil section s WARNING Do not operate the pressure vessel at service conditions outside of the PED nameplate located at the coil conne...

Page 4: ...d minimum speeds and for recommendations on locking out resonance frequencies 5 Verify that a water treatment plan has been implemented including passivation of galvanized steel units See Water Treatm...

Page 5: ...e fully opened before the pumps turn on If the system temperature continues to rise the unit fan is cycled on For a variable speed controller the fans are turned on to minimum speed See the Fan System...

Page 6: ...38 C Regal R O 220 DTE Oil BB Teresstic 220 All bearings used on EVAPCO equipment are factory adjusted and self aligning Do not disturb bearing alignment by tightening the sleeve bearing caps Fan Bel...

Page 7: ...if operating below 25 is possible NOTE Pump Motors VFD s should not be used on pump motors The pumps are designed to be operated at full speed and are not intended to be used as capacity control The t...

Page 8: ...to minimum speed Should vibration inducing frequencies exist the run up and run down test will isolate the resonant frequencies which then must then be locked out in the VFD programming Two Speed Moto...

Page 9: ...e is a bronze valve connected to a float arm assembly and is activated by a large foam filled plastic float The float is mounted on an all thread rod held in place by wing nuts The water level in the...

Page 10: ...p When Supplied The pump and pump motor should be lubricated and serviced in accordance with the pump manufacturer s instructions The recirculation pump should not be used as a means of capacity contr...

Page 11: ...f operation During this passivation period recirculating water pH should be maintained above 7 0 and below 8 0 at all times Since elevated temperatures have a harmful effect on the passivation process...

Page 12: ...oling equipment can be considered as long as the resultant recirculating water chemistry conforms to the parameters noted in Table 3 It should be noted that using water reclaimed from other processes...

Page 13: ...10 x24 20 x12 10 x18 10 x36 20 x18 12 x12 12 x14 12 x18 12 x24 12x28 12 x36 24 x12 24 x14 24 x18 24 x24 24 x28 24 x36 12 x20 12 x40 24 x20 24 x40 2 0 2 0 2 0 2 0 3 0 4 0 2 5 2 5 3 7 5 7 3 5 2 5 3 0 2...

Page 14: ...ith a remote sump is an excellent way of reducing unit capacity at low temperatures Other methods of capacity control include two speed motors VFDs and fan cycling These can be used individually or in...

Page 15: ...ser during the winter is to run the unit DRY In dry operation the recirculation pump is turned off the basin drained and air passes over the coil Instead of using evaporative cooling to cool the proce...

Page 16: ...ethod of managing the amount of ice buildup is by cycling the fan motors off while keeping the pump on During these periods of idle fan operation the warm water that is absorbing the building load flo...

Page 17: ...crape and coat with ZRC annually 10 Lubricate fan shaft bearings every 1000 hours of opera tion or every three months 11 Lubricate fan motor bearings see mfg s instructions Typi cally for non sealed b...

Page 18: ...robe ends of scale build up quarterly 12 Electronic Water Level Controller Clean inside the standpipe annually 13 Solenoid Make up Valve Inspect and clean valve of debris as needed 14 Vibration Switch...

Page 19: ...ned at least once a month by hand This can be accomplished by making sure the unit s disconnect is tagged and locked out and grasping the fan assembly rotating it several turns 9 Energize fan motor sp...

Page 20: ...2013 EVAPCO Europe Bulletin 116R E Metric 0322 Operation and Maintenance Instructions...

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