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19

Operation and Maintenance Instructions

Seasonal Shutdown Checklist

When the system is to be shut down for an extended period of 
time, the following services should be performed.

 

1.  The evaporative cooling unit cold water basin should 

be drained

 

2.  The cold water basin should be flushed and cleaned 

with the suction strainer screens in place.

 

3.  The suction strainer screens should be cleaned and 

re-installed.

 

4.  The cold water basin drain should be left open.

 

5.  The fan shaft bearings and motor base adjusting 

screws should be lubricated. This should also be 
performed if the unit is going to sit idle prior to initial 
start-up.

 

6.  The makeup water supply, overflow and drain lines, 

as well as the recirculating pump and pump piping 
up to the overflow level must be heat traced and 
insulated to account for any residual water.

 

7.  The finish of the unit should be inspected. Clean and 

refinish as required.

 

8.  The fan, motor and pump bearings need to be 

turned at least once a month by hand. This can be 
accomplished by making sure the unit’s disconnect 
is tagged and locked out, and grasping the fan 
assembly, rotating it several turns.

 

9.  Energize fan motor space heaters.

 

10.  Closed Circuit Coolers only - If the recommended 

minimum fluid flows through the heat transfer 
coil cannot be maintained, and an anti-freeze 
solution is not in the coil, the coil must be drained 
immediately whenever the system pumps are shut 
down or flow stops during freezing conditions. This 
is accomplished by having automatic drain valves 
and air vents in the piping to and from the cooler. 
Care must be taken to ensure that the piping is 
adequately insulated and sized to allow the water to 
flow quickly from the coil. This method of protection 
should be used only in emergency situations and 
is neither a practical nor recommended method of 
freeze protection. Coils should not be drained for an 
extended period of time, as internal corrosion may 
occur. See Cold Weather Operation section of this 
document for more details.

See fan and pump manufacturer maintenance and long 

term storage instructions for more detailed instructions. 

Summary of Contents for ATC-E

Page 1: ...Box 1300 Westminster Maryland 21158 USA Phone 410 756 2600 Fax 410 756 6450 EVAPCO Europe bvba Heersterveldweg 19 Industrieterrein Oost 3700 Tongeren Belgium Phone 32 12 395029 Fax 32 12 238527 evapc...

Page 2: ...A lock out tag out procedure integrated with the Process Control System must be foreseen by the customer A lockable disconnect switch should be located within sight of the unit for each fan motor ass...

Page 3: ...could potentially cause damage to plastic components Label on the coil section s WARNING Do not operate the pressure vessel at service conditions outside of the PED nameplate located at the coil conne...

Page 4: ...d minimum speeds and for recommendations on locking out resonance frequencies 5 Verify that a water treatment plan has been implemented including passivation of galvanized steel units See Water Treatm...

Page 5: ...e fully opened before the pumps turn on If the system temperature continues to rise the unit fan is cycled on For a variable speed controller the fans are turned on to minimum speed See the Fan System...

Page 6: ...38 C Regal R O 220 DTE Oil BB Teresstic 220 All bearings used on EVAPCO equipment are factory adjusted and self aligning Do not disturb bearing alignment by tightening the sleeve bearing caps Fan Bel...

Page 7: ...if operating below 25 is possible NOTE Pump Motors VFD s should not be used on pump motors The pumps are designed to be operated at full speed and are not intended to be used as capacity control The t...

Page 8: ...to minimum speed Should vibration inducing frequencies exist the run up and run down test will isolate the resonant frequencies which then must then be locked out in the VFD programming Two Speed Moto...

Page 9: ...e is a bronze valve connected to a float arm assembly and is activated by a large foam filled plastic float The float is mounted on an all thread rod held in place by wing nuts The water level in the...

Page 10: ...p When Supplied The pump and pump motor should be lubricated and serviced in accordance with the pump manufacturer s instructions The recirculation pump should not be used as a means of capacity contr...

Page 11: ...f operation During this passivation period recirculating water pH should be maintained above 7 0 and below 8 0 at all times Since elevated temperatures have a harmful effect on the passivation process...

Page 12: ...oling equipment can be considered as long as the resultant recirculating water chemistry conforms to the parameters noted in Table 3 It should be noted that using water reclaimed from other processes...

Page 13: ...10 x24 20 x12 10 x18 10 x36 20 x18 12 x12 12 x14 12 x18 12 x24 12x28 12 x36 24 x12 24 x14 24 x18 24 x24 24 x28 24 x36 12 x20 12 x40 24 x20 24 x40 2 0 2 0 2 0 2 0 3 0 4 0 2 5 2 5 3 7 5 7 3 5 2 5 3 0 2...

Page 14: ...ith a remote sump is an excellent way of reducing unit capacity at low temperatures Other methods of capacity control include two speed motors VFDs and fan cycling These can be used individually or in...

Page 15: ...ser during the winter is to run the unit DRY In dry operation the recirculation pump is turned off the basin drained and air passes over the coil Instead of using evaporative cooling to cool the proce...

Page 16: ...ethod of managing the amount of ice buildup is by cycling the fan motors off while keeping the pump on During these periods of idle fan operation the warm water that is absorbing the building load flo...

Page 17: ...crape and coat with ZRC annually 10 Lubricate fan shaft bearings every 1000 hours of opera tion or every three months 11 Lubricate fan motor bearings see mfg s instructions Typi cally for non sealed b...

Page 18: ...robe ends of scale build up quarterly 12 Electronic Water Level Controller Clean inside the standpipe annually 13 Solenoid Make up Valve Inspect and clean valve of debris as needed 14 Vibration Switch...

Page 19: ...ned at least once a month by hand This can be accomplished by making sure the unit s disconnect is tagged and locked out and grasping the fan assembly rotating it several turns 9 Energize fan motor sp...

Page 20: ...2013 EVAPCO Europe Bulletin 116R E Metric 0322 Operation and Maintenance Instructions...

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