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Operation and Maintenance Instructions

Introduction

Congratulations on the purchase of your EVAPCO evaporative 
cooling unit. EVAPCO equipment is constructed of the highest 
quality materials and designed to provide years of reliable 
service when properly maintained. 
It is important to establish a regular maintenance program and 
be sure that the program is followed.

A clean and properly serviced unit will provide a long service 

life and operate at peak efficiency. 

If you should require any additional information about the 
operation or maintenance of this equipment, you can consult 
Bulletin 116-E or contact your local EVAPCO representative. 
You may also visit www.evapco.eu for more information.

Safety Precautions / Remaining Risks

Qualified personnel should use proper care, procedures and 
tools when operating, maintaining or repairing this equipment

in order to prevent personal injury and/or property damage. 
The warnings listed below are to be used as guidelines only.

 WARNING:   Evaporative cooling equipment is considered as “Partly completed machinery”. “Partly completed machinery” is 

a totality which almost forms a machinery but in itself cannot fulfil any particular function. The considered cooling 

equipment is missing the components to safely connect it to the source of energy and motion in a controlled way. 

The considered cooling equipment is custom made but is not designed to address the specific needs and safety 

measures for a specific application. Each application requires a unique designed and integrated operational, 

control and safety strategy that links all components of the installation and eventually a back-up system in a safe 

and controlled way.

 WARNING:  This equipment should never be operated without fan screens and access doors properly secured, locked and 

in place.   

 WARNING:   For assembling or disassembling the unit or unit sections, please follow the rigging instructions or the 

instructions on the yellow labels on the individual unit sections.

 WARNING:  During maintenance operations, the worker must use adequate personal protection equipment (PPE - A 

minimum, but not limited list of PPE are safety shoes, glasses, gloves, respiration protection, helmet) as 

prescribed by local authorities.

 WARNING:   For any exceptional, non routine work to be carried out, protection and adequate safety measures should be 

considered and a Last Minute Risks Assessment (LMRA) must be made by an authorized person in accordance 

with safety requirements of the country.

 WARNING:   A lock-out / tag-out procedure, integrated with the Process Control System, must be foreseen by the 

customer. A lockable disconnect switch should be located within sight of the unit for each fan motor 

associated with this equipment. Before performing any type of service or inspection of the unit, make 

certain that all power has been disconnected and locked in the “OFF” position.

 WARNING:   The top horizontal surface of any unit is not intended to be used as a working platform. No routine service 

work is required from this area. For any exceptional, non routine work to be carried out on top of the 

unit, use ladders, PPE and adequate safety measures against the risk of a fall, in accordance with safety 

requirements of the country in question.

 WARNING:   The recirculating water system may contain chemicals or biological contaminants including Legionella 

Pneumophila, which could be harmful if inhaled or ingested. Direct exposure to the discharge airstream 

and the associated drift generated during operation of the water distribution system and/or fans, 

or mists generated while cleaning components of the water system, require respiratory protection 

equipment approved for such use by governmental occupational safety and health authorities.

 

 WARNING:   To avoid water and air contamination as a result of biological fouling, the cooling equipment must be 

maintained in accordance, but not limited to the operating and maintenance instructions. All local 

legislation related to evaporative cooling equipment must be respected.

 WARNING:   Accessories like platform and ladders are optional. In case these options are not taken in consideration, the 

customer must design the installation to comply with local safety and access requirements and legislation.

 WARNING:   Sound reducing options are available. In case these options are not taken in consideration, the customer 

must design the installation to comply with local sound requirements and legislation.

 WARNING:   Building water systems receive potable and non-potable water from either a public or private entity for their 

water supply. This water supply for the building water system can contain various waterborne pathogens, 

including Legionella bacteria, which can cause or contribute to various illnesses if aspirated, ingested or 

inhaled. Since evaporative cooling equipment uses the same building water, there is some potential that these 

pathogens might propagate in the equipment. Therefore, careful consideration should be undertaken with 

respect to equipment location and the implementation of effective water management, inspection and cleaning 

protocols. (See Control of Biological Contaminants in these Operation and Maintenance Instructions.)

Summary of Contents for ATC-E

Page 1: ...Box 1300 Westminster Maryland 21158 USA Phone 410 756 2600 Fax 410 756 6450 EVAPCO Europe bvba Heersterveldweg 19 Industrieterrein Oost 3700 Tongeren Belgium Phone 32 12 395029 Fax 32 12 238527 evapc...

Page 2: ...A lock out tag out procedure integrated with the Process Control System must be foreseen by the customer A lockable disconnect switch should be located within sight of the unit for each fan motor ass...

Page 3: ...could potentially cause damage to plastic components Label on the coil section s WARNING Do not operate the pressure vessel at service conditions outside of the PED nameplate located at the coil conne...

Page 4: ...d minimum speeds and for recommendations on locking out resonance frequencies 5 Verify that a water treatment plan has been implemented including passivation of galvanized steel units See Water Treatm...

Page 5: ...e fully opened before the pumps turn on If the system temperature continues to rise the unit fan is cycled on For a variable speed controller the fans are turned on to minimum speed See the Fan System...

Page 6: ...38 C Regal R O 220 DTE Oil BB Teresstic 220 All bearings used on EVAPCO equipment are factory adjusted and self aligning Do not disturb bearing alignment by tightening the sleeve bearing caps Fan Bel...

Page 7: ...if operating below 25 is possible NOTE Pump Motors VFD s should not be used on pump motors The pumps are designed to be operated at full speed and are not intended to be used as capacity control The t...

Page 8: ...to minimum speed Should vibration inducing frequencies exist the run up and run down test will isolate the resonant frequencies which then must then be locked out in the VFD programming Two Speed Moto...

Page 9: ...e is a bronze valve connected to a float arm assembly and is activated by a large foam filled plastic float The float is mounted on an all thread rod held in place by wing nuts The water level in the...

Page 10: ...p When Supplied The pump and pump motor should be lubricated and serviced in accordance with the pump manufacturer s instructions The recirculation pump should not be used as a means of capacity contr...

Page 11: ...f operation During this passivation period recirculating water pH should be maintained above 7 0 and below 8 0 at all times Since elevated temperatures have a harmful effect on the passivation process...

Page 12: ...oling equipment can be considered as long as the resultant recirculating water chemistry conforms to the parameters noted in Table 3 It should be noted that using water reclaimed from other processes...

Page 13: ...10 x24 20 x12 10 x18 10 x36 20 x18 12 x12 12 x14 12 x18 12 x24 12x28 12 x36 24 x12 24 x14 24 x18 24 x24 24 x28 24 x36 12 x20 12 x40 24 x20 24 x40 2 0 2 0 2 0 2 0 3 0 4 0 2 5 2 5 3 7 5 7 3 5 2 5 3 0 2...

Page 14: ...ith a remote sump is an excellent way of reducing unit capacity at low temperatures Other methods of capacity control include two speed motors VFDs and fan cycling These can be used individually or in...

Page 15: ...ser during the winter is to run the unit DRY In dry operation the recirculation pump is turned off the basin drained and air passes over the coil Instead of using evaporative cooling to cool the proce...

Page 16: ...ethod of managing the amount of ice buildup is by cycling the fan motors off while keeping the pump on During these periods of idle fan operation the warm water that is absorbing the building load flo...

Page 17: ...crape and coat with ZRC annually 10 Lubricate fan shaft bearings every 1000 hours of opera tion or every three months 11 Lubricate fan motor bearings see mfg s instructions Typi cally for non sealed b...

Page 18: ...robe ends of scale build up quarterly 12 Electronic Water Level Controller Clean inside the standpipe annually 13 Solenoid Make up Valve Inspect and clean valve of debris as needed 14 Vibration Switch...

Page 19: ...ned at least once a month by hand This can be accomplished by making sure the unit s disconnect is tagged and locked out and grasping the fan assembly rotating it several turns 9 Energize fan motor sp...

Page 20: ...2013 EVAPCO Europe Bulletin 116R E Metric 0322 Operation and Maintenance Instructions...

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