Enertech ACD024B Installation & Operation Manual Download Page 40

40

Enertech Global

IOM, BS/BT Models

33

 

Enertech Global 

YT Models, 08 December 2014A 

 

Features 

Enertech Global geothermal heat pump 

controls leverage a modular approach for 
controlling heat pump operation. The control 

system uses a combination of printed circuit 
boards, depending upon the features 

equipped in a particular unit. This approach 

simplifies installation and troubleshooting, and 
eliminates features that are not applicable 

for some units. 

Lockout Board 

 

The Lockout Board controls the inputs to the 

unit as well as outputs for current mode, 

faults, and diagnostics. A status LED and 
different combination of four LEDs for each 

fault are provided for diagnostics.  

Startup/Random Start 

The unit will not operate until all the inputs 

and safety controls are checked for 

normal  conditions. A ten to twenty second 

random start delay is added at power up 

and whenever a Y1 call is received. This 

avoids multiple units from being energized 

at the same time after events such as 

power loss or brown outs. 

Short Cycle Protection

 

A built-in five minute anti-short cycle 

(ASC) timer provides short cycle 

protection ensuring that the  compressor 

isn’t damaged due to rapid cycling

Component Sequencing Delays

 

Components are sequenced and delayed 
for optimum space conditioning 

performance, reduction in surge current, and 

to reduce startup noise of the system. The 
accessory terminal on the Lockout Board 

engages 10 seconds prior to the compressor.  
This provides increased time for items such as 

external pumps to provide adequate water 

flow prior to the system starting. 

Test Mode

 

The Lockout Board allows the technician to 

shorten timing delays for faster diagnostics by 

placing the DIP switch 

TEST

 switch in the ON 

position 

(See ‘Settings’ section)

. It should be 

moved back to OFF for normal operation 
after testing. The status LED will not be 

illuminated during the TEST mode. 

Water Solenoid Valve Connections

 

If equipped, the accessory terminal strip 

provides a field connection for a valve with 

an end switch, which is recommended (see 
wiring diagram). An accessory relay terminal, 

“A”,

 can be used for solenoid valves without 

an end switch. This terminal is energized 10 

seconds before the compressor contactor. A 

valve without an end switch could cause a 
water hammer effect and is not 

recommended. 

Humidifier/Dehumidification Connections 

Connections for a humidistat are provided for 

some models, which automatically engage 
the fan when the humidistat contact closes. 
In addition, a field connection is provided at 

the terminal strip for external control of the 
On Demand Dehumidification (ODD) feature 

of the variable speed ECM fan motor, which 
automatically lowers the fan speed when the 

space humidity is higher than the humidistat 

set point. Either connection may be used with 
a thermostat that includes humidifier/ 

dehumidification outputs. 

Safety 

The lockout board receives feedback signals 

for high pressure, low pressure, water flow, 

and hot gas temperature faults. Upon a 
continuous 30-second measurement of all 

faults (except the high pressure) the 
compressor operation is suspended. The high 

pressure fault is tripped instantly. The different 

combination of LED(s) indicate each 
temporary fault. Once the unit is locked out 

(see fault retry below), the Lockout board 
outputs a number of 24VAC pulses equal to 

the numbered fault code. 

Low Pressure (LP)  

If the low pressure switch is open continuously 

for 30 seconds, the compressor operation will 
be interrupted and the control will go into 

Section 9: Controls

Features 

Enertech Global geothermal heat pump controls 

leverage a modular approach for controlling 
heat pump operation. The control system uses a 
combination of printed circuit boards, depending 
upon the features equipped in a particular unit. This 

approach simplifies installation and troubleshooting, 

and eliminates features that are not applicable for 
some units. 

Lockout Board

The Lockout Board controls the inputs to the unit 

as well as outputs for current mode, faults, and 
diagnostics. A status LED and different combination 
of four LEDs for each fault are provided for 
diagnostics. 

Startup/Random Start 

The unit will not operate until all the inputs and 

safety controls are checked for normal conditions. A 
ten to twenty second random start delay is added at 
power up and whenever a Y1 call is received. This 
avoids multiple units from being energized at the 
same time after events such as power loss or brown 
outs. 

Short Cycle Protection 

A built-in five minute anti-short cycle (ASC) timer 

provides short cycle protection ensuring that the 

compressor isn’t damaged due to rapid cycling.

Component Sequencing Delays 

Components are sequenced and delayed for 

optimum space conditioning performance, reduction 
in surge current, and to reduce startup noise of the 
system. The accessory terminal on the Lockout 
Board engages 10 seconds prior to the compressor. 

This provides increased time for items such as 

external pumps to provide adequate water flow prior 

to the system starting.

Test Mode 

The Lockout Board allows the technician to shorten 

timing delays for faster diagnostics by placing the 

DIP switch ‘TEST’ switch in the ON position (See 

‘Settings’ section). It should be moved back to OFF 

for normal operation after testing. The status LED 
will not be illuminated during the TEST mode. 

Water Solenoid Valve Connections 

If equipped, the accessory terminal strip provides 

a field connection for a valve with an end switch, 

which is recommended (see wiring diagram). 

An accessory relay terminal, “A”, can be used 

for solenoid valves without an end switch. This 
terminal is energized 10 seconds before the 
compressor contactor. A valve without an end 
switch could cause a water hammer effect and is 
not recommended. 

Humidifier/Dehumidification Connections 

Connections for a humidistat are provided for some 

models, which automatically engage the fan when 
the humidistat contact closes. 

In addition, a field connection is provided at the 

terminal strip for external control of the On Demand 

Dehumidification (ODD) feature of the variable 

speed ECM fan motor, which automatically lowers 
the fan speed when the space humidity is higher 
than the humidistat set point. Either connection may 

be used with a thermostat that includes humidifier/ 
dehumidification outputs. 

Safety 

The lockout board receives feedback signals for 

high pressure, low pressure, water flow, and hot gas 

temperature faults. Upon a continuous 30 second 
measurement of all faults (except the high pressure) 
the compressor operation is suspended. The high 
pressure fault is tripped instantly. The different 
combination of LED(s) indicate each temporary fault. 

Once the unit is locked out (see fault retry below), 

the Lockout board outputs a number of 24VAC 
pulses equal to the numbered fault code.

Low Pressure (LP) 

If the low pressure switch is open continuously 

for 30 seconds, the compressor operation will be 
interrupted and the control will go into

Summary of Contents for ACD024B

Page 1: ...Installation Operations Manual BS BT MODELS SPLIT SYSTEM WATER TO AIR HEAT PUMPS REVISION A 20D218 15NN 20D218 13NN...

Page 2: ...tc 17 25 Section 6 Unit Piping Installation Water Quality Flow Center Installation Typical Connections etc 26 37 Section 7 Desuperheater Installation Desuperheater Fitting Kit 38 Section 8 Electrical...

Page 3: ...3 IOM BS BT Models Enertech Global Section 1 Model Nomenclature and AHRI Performance Data Unit Model Nomenclature Decoder Air Handler Model Nomenclature Decoder...

Page 4: ...4 Enertech Global IOM BS BT Models Section 1 Model Nomenclature and AHRI Performance Data Cased A Coil Model Nomenclature Decoder Uncased A Coil Model Nomenclature Decoder...

Page 5: ...TYPE F L COOL F L EER F L HEAT F L COP P L COOL P L EER P L HEAT P L COP BS018 WL TBD TBD TBD TBD TBD TBD TBD TBD GW GL BT024 WL GW GL BT036 WL GW GL BT048 WL GW GL BT060 WL GW GL BT072 WL 65 500 14 3...

Page 6: ...ts are mounted to wooden Pallets for easy handling during shipment and installation Units are protected during shipment with durable cardboard corner posts top and air coil panels Shrink wrap is appli...

Page 7: ...ents 5 Before unit start up read all manuals and become familiar with unit components and operation Thoroughly check the unit before operating Components Master Contactor energizes compressor and opti...

Page 8: ...r area were the ambient temperature will remain above 55 F and should be located in a way that piping and duct work or other permanently installed fixtures do not have to be removed for servicing and...

Page 9: ...gs where ceilings are 8 feet or more at least 50 percent of the return air should be taken back to the heat pump from the ceiling or high sidewall location and not more than 50 percent from the floor...

Page 10: ...Ring 1 Dbl O Ring 1 Dbl O Ring Source Water Conn Comm 1 FPT 1 FPT 1 FPT 1 FPT 1 FPT 1 FPT HWG Water if applicable 3 4 FPT 3 4 FPT 3 4 FPT 3 4 FPT 3 4 FPT 3 4 FPT Refrigerant Charge oz TBD TBD TBD 93 T...

Page 11: ...L PUMP SUPPLY POWER SUPPLY P D E 5174 9 6 4 176 5174 9 6 4 0 Enertech Recommends A Minimum of 2 to 2 1 2 Feet of Service Area Clearance For Installation And Maintenance MODEL SIZE 018 072 CABINET OVER...

Page 12: ...3 4 22 1 4 14 1 4 19 3 4 17 1 4 6 3 4 26 23 16 3 4 14 3 8 4 1 4 4 3 8 4 1 2 MPD072A 6 24 5 8 58 7 8 21 3 4 22 1 4 14 1 4 19 3 4 17 1 4 6 3 4 26 23 16 3 4 14 3 8 4 1 4 4 3 8 4 1 2 Return Air Opening Mo...

Page 13: ...and are 3 4 FPT Center line of drains located from pan corner 1 1 2 for primary and 3 1 2 for secondary 4 Drain pan is injection molded high temperature UL approved plastic 5 All coils are equipped wi...

Page 14: ...208 230 1 152 9 27 1 0 0 0 0 0 0 27 1 33 9 60 01 208 230 1 152 9 27 1 0 0 0 5 0 0 27 6 34 4 60 10 208 230 1 152 9 27 1 0 0 0 0 5 5 32 6 39 4 60 11 208 230 1 152 9 27 1 0 0 0 5 5 5 33 1 39 9 60 20 208...

Page 15: ...2400 2400 2390 1860 1860 1850 930 930 910 C C 1640 1630 1610 1190 1180 1170 610 590 570 D D 1450 1450 1440 1060 1060 1040 550 530 510 A A Norm 2510 2510 2500 2510 2510 2500 1300 1300 1270 B B Norm 250...

Page 16: ...060B 208 230 1 None 0 6 8 1 0 8 5 15 1 10 58 9 70 2 15 32 8 58 9 40 70 2 20 58 9 58 9 70 70 MPD072A 208 230 1 None 0 6 8 1 0 8 5 15 1 10 58 9 70 2 15 32 8 58 9 40 70 2 20 58 9 58 9 70 70 Air Handler E...

Page 17: ...s Table 3 Weights of Refrigerant in Pipes Weight of Refrigerant in Copper Lines Per 10 Feet Liquid Line O D Oz Per 10 Feet Vapor Line O D Oz Per 10Feet 3 8 5 4 5 8 0 7 1 2 10 4 3 4 1 0 5 8 19 5 7 8 1...

Page 18: ...length but not included to figure out vertical liquid lift or vapor rise Table 4 Equivalent Lengths in Feet Equivalent Length in Feet of Straight Pipe For Valves Fittings and Filter Driers Line Size O...

Page 19: ...g Radius Street Ell 45 Ell Notes A crankcase heater and Bi flow liquid line solenoid valve are required if total equivalent length is greater than or equal to 50 feet or the vertical separation is gre...

Page 20: ...evaporator section Vapor line P traps should be installed at the outlet of the air handler and at the bottom of the vapor line drop 75 feet maximum equivalent line length 20 feet maximum vertical sepa...

Page 21: ...ve 70 F the unit should be charged in cooling for the most accurate results If the return air temperature is below 70 F it may be necessary to run the system in emergency heating mode to raise the ind...

Page 22: ...BD 2 80 TBD TBD 2 1 TBD 1 85 TBD TBD 2 1 TBD 1 45 TBD TBD 2 8 TBD 5 50 TBD TBD 2 7 TBD 5 60 TBD TBD 2 5 TBD 5 70 TBD TBD 2 3 TBD 4 75 TBD TBD 2 3 TBD 3 80 TBD TBD 2 2 TBD 2 85 TBD TBD 2 2 TBD 2 45 TBD...

Page 23: ...Source Coax Suction Discharge Compressor Section Liquid Line Temp measured at service valve Liquid Service Valve Heating TXV Air Coil Return Air Cooling TXV Air Handler Thermometer F 1 2 Vapor Service...

Page 24: ...ill not be stable if there is not a liquid lock at the liquid line i e there is some subcooling at the liquid line Record the liquid line pressure and the saturation temperature most gauge sets show s...

Page 25: ...Pressure Measurement Locations Suction Discharge R 410A Manifold Gauge Set Source Coax Suction Discharge Compressor Section Liquid Line Temp measured at air handler Liquid Service Valve Heating TXV Ai...

Page 26: ...rrosion of the internal parts are two of the potential problems The Department of Natural Resources or your local municipality can direct you to the proper testing agency Please see Table 8 for guidel...

Page 27: ...al plumbing codes Part Number Description ACDT1A EZ Trap Kit ACDT2A EZ Trap 1 Kit customer must provide a 1 S x 3 4 Mips adapter Typical Pressurized Flow Center Installation The flow centers are insul...

Page 28: ...Link and GPM Series Flow Centers Section 6 Unit Piping Installation Terminal Box Orientation Equally important to pump longevity is terminal box orientation See Figure 10 for proper control box orient...

Page 29: ...n Pressurized Flow Center Equipment Pad 2 Polythylene Foam Equipment Pad 2 Polythylene Foam Figure 14 External Flush Valves Equipment Pad 2 Polythylene Foam Note P T ports should be angled away from t...

Page 30: ...rts and ball valves Ball valves allow the water to be shut off for service and also help when velocity noise is noticeable through the flow regulator Spreading some of the pressure drop across the bal...

Page 31: ...rom off site Removing Debris During Flushing Most flow center or pump failures are a result of poor water quality or debris Debris entering the loop during fusion and installation can cause noise and...

Page 32: ...way valves to the unit and flush port position Section 6 Unit Piping Installation Turn the pump back on It may be necessary to turn the water supply back on to keep the water level in the reservoir a...

Page 33: ...flush cart ball valves yet Connect the water supply back to the discharge line hose connection and open the ball valve Turn on the water supply and leave it on for 20 to 30 minutes This will stretch...

Page 34: ...compatible with the system materials Stability Will the brine require periodic change out or maintenance Convenience Is the antifreeze available and easy to transport and install Codes Will the brine...

Page 35: ...r Freeze Protection 10 F 12 2 C 15 F 9 4 C 20 F 6 7 C 25 F 3 9 C ProCool Ethanol 25 22 17 12 Methanol 25 21 16 10 Propylene Glycol 38 30 22 15 Geothermal Transfer Fluid GTF Mix according to manufactur...

Page 36: ...low Center Loop Field P T Ports air coil Source Out Source In P T Ports Shut Off Valves Flow Center P T Ports air coil Source Out Source In P T Ports Shut Off Valves Flow Center P T Ports air coil Sou...

Page 37: ...ate Minimum closed loop system flow rate 2 25 to 2 50 gpm ton Bottom flow rate Nominal optimum closed loop system flow rate 3 0 gpm ton Although the rule of thumb is adequate in most areas of North Am...

Page 38: ...e Notes Units that are shipped with a desuperheater do not have the desuperheater pump wires connected to the electrical circuit to prevent accidentally running the pump while dry Pump has to be conne...

Page 39: ...1210004002 7 21P005 01ZZ 8 11210004007 9 11210005007 10 11410001002 11 11410002002 12 11410004002 13 11410005001 14 11410006003 15 11410007001 16 11410008001 17 41P062 01NN 18 11490001002 19 114900000...

Page 40: ...e low pressure switch is open continuously for 30 seconds the compressor operation will be interrupted and the control will go into Section 9 Controls Features Enertech Global geothermal heat pump con...

Page 41: ...ive of a bad sensor The Lockout Board will display the associated fault When diagnosing a possible bad sensor the following table may be used to verify a valid temperature reading Temp F Resistance K...

Page 42: ...temperature DLWT and hot gas compressor discharge line HGT temperature DGT The hot water generator pump is de energized when the leaving water temperature DLWT is above 130 F when the compressor disch...

Page 43: ...AN AUXILLIARY FAULT RELAY LOCKOUT BOARD LED IDENTIFICATION L TERMINAL STATUS LOCKOUT BOARD DIP SWITCHES OFF ON LCT SCT MONITORED FOR FLOW FS TERMINALS IGNORED FS TERMINALS USED TO MONITOR FLOW SWITCH...

Page 44: ...switch TEST must be returned to the OFF position in order to make sure the unit operates with normal sequencing delays While the unit is in Test Mode the status light bottom green will remain off The...

Page 45: ...is energized ten minutes after first stage electric heat W1 is energized Emergency Heat W1 G BS and BT models The fan is started immediately at 2nd stage airflow CFM level based on jumper settings an...

Page 46: ...46 Enertech Global IOM BS BT Models Section 10 Wiring Diagrams 208 230V Single Phase 60Hz Single or Two Stage Commercial...

Page 47: ...47 IOM BS BT Models Enertech Global Section 10 Wiring Diagrams 208 230V Single Phase 60Hz Single or Two Stage DSH Residential Commercial...

Page 48: ...48 Enertech Global IOM BS BT Models Section 10 Wiring Diagrams 208 230V Single Phase 60Hz Single or Two Stage Residential Commercial...

Page 49: ...49 IOM BS BT Models Enertech Global Section 10 Wiring Diagrams 208 230V Three Phase 60Hz Two Stage Commercial...

Page 50: ...50 Enertech Global IOM BS BT Models Section 10 Wiring Diagrams 208 230V Three Phase 60Hz Two Stage DSH Commercial...

Page 51: ...PORT DO NOT USE ANY EXTERNAL SOURCE SIDE INPUT PT PORT Output test readings may be taken at any external PT port 4 Check the geothermal unit s electrical readings listed in the Unit Electrical Data t...

Page 52: ...ource Water Pressure Out Source Water Pressure Drop F F F F F F Heat of Rejection Extraction BTU HR BTU HR F F F F F F Cooling Heating F F F F F F Heating F F F Heating V A GA A Source Water Temp Diff...

Page 53: ...67 2 65 2 62 9 9 0 26 5 36 8 47 1 57 2 67 1 66 6 64 3 61 5 12 0 26 9 37 3 47 8 58 0 66 8 66 1 63 6 60 6 9 0 32 6 45 0 57 4 61 3 87 7 89 7 87 4 83 6 13 5 34 1 46 9 59 7 63 7 87 3 89 2 86 7 82 6 18 0 3...

Page 54: ...D TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TB...

Page 55: ...lete ECM Temporary Replacement ECM Motor Troubleshooting Troubleshooting a TXV Compressor Troubleshooting Variable Speed Flow Centers Return Conversion for and XT or CT Heat Of Extraction and Rejectio...

Page 56: ...ke off pump and see if there is an obstruction in the pump If pump is defective replace For pressurized systems check loop pressure Repressurize if necessary May require re flushing if there is air in...

Page 57: ...blower and low air flow J WATER DRIPPING FROM UNIT Unit not level Level unit Condensation drain line plugged Unplug condensation line Water sucking off the air coil in cooling mode Too much airflow D...

Page 58: ...apacitor contactor operation See Note A No Yes OK Single Phase 208 230 C Line Winding R Run Winding S Start Winding R efer to the com pressor w on t start flow chart Is the com pressor running N o O K...

Page 59: ...Temp Drop Air Temp Rise F GPM Ton PSIG PSIG F F F F DB 1 5 261 316 71 86 9 10 8 13 7 10 15 26 3 268 323 79 93 9 11 7 12 4 6 16 27 1 5 293 354 101 117 9 12 7 12 11 15 21 33 3 301 362 111 127 9 12 6 13...

Page 60: ...ol Low Low Normal Low Normal High Low High Normal Low Source Water Flow Heat Low Low Normal Low Normal High Low High Normal Cool High High Normal Normal High Normal High Low High Low Load Water Flow H...

Page 61: ..._______________________________________ Date _____________ Model _______________________________________Serial ________________________________________ Antifreeze Type ________________________________...

Page 62: ...ILL NOT PROVIDE THE CORRECT WIRING AND WILL CAUSE THE UNIT NOT TO OPERATE Example 1 WYE STAR Electrical Circuit NOTE Proper Power Supply Evaluation When any compressor bearing unit is connected to a w...

Page 63: ...ER ADDRESS Form submitter Ifdifferent than company OTHER NOTES _______________________________________________________________________________ _________________________________________________________...

Page 64: ...______________________________ PHONE ____________________ ADDRESS __________________________________ CITY _________________STATE PROV ________________ POSTAL CODE _____________ EMAIL OPTIONAL ________...

Page 65: ...65 IOM BS BT Models Enertech Global This page intentionally left blank...

Page 66: ...without notice and may not be as described herein For the most up to date information please visit our website or contact our Customer Service department at info enertechgeo com Statements and other i...

Reviews: