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ENGLISH

9

Fig. K

 Keep hands and fingers clear of pinch 

point area between spanner and 
reaction roller. See Fig J.

 Keep hands and fingers clear of pinch 

point area between pipe flange and 
reaction roller. See Fig J.

• 

Repeat previous steps as required 
until nut (bolt) is tightened to the 
proper torque.

 

Notes: 

Spanner must be repositioned 

after each wrench cycle by operating 
the pump in the 

Retract

 direction. The 

tool contains no spring return.

4.3.2 To loosen a nut or bolt (fig. K, L)

• 

Apply penetrating oil to the threads. 
Allow the oil to soak.

• 

Reinstall the positioning handle on 
counter-clockwise (-) side of wrench.

• 

To loosen the nut (bolt), follow steps 
in section 4.3.1, but with the counter-
clockwise (-) side of wrench facing 
upward.

• 

Repeat steps until nut (bolt) is loose.

 If the nut or bolt will be re-used avoid 

excess load when loosening.

Be aware that when loosening a nut 
or bolt more torque is usually required 
than when tightening.

Humidity corrosion (rust) requires 
up to twice the torque required for 
tightening.

Sea water and chemical corrosion 
requires up to two and a half times 
the torque required for tightening.

Heat corrosion requires up to 
three times the torque required for 
tightening.

 Be aware that when loosening a nut 

or bolt shock loading can occur. Do 
not apply more than 75% of the 
wrench’s maximum torque when 
loosening nuts or bolts.

Fig. L

Fig. J

PINCH POINT

HAZARD

Summary of Contents for WCR4000

Page 1: ...Instruction Sheet WCR4000 Roller Cassette L4021 English GB Rev B 09 2013...

Page 2: ...2...

Page 3: ...4 2 Safety 4 3 Assembly and adjustments 6 4 Operation 8 5 Maintenance and troubleshooting 10 6 Technical specifications and torque settings 13 7 Replacement parts and recommended tools 16 Instruction...

Page 4: ...pipe flange Keep the hoses away from this area to prevent them from becoming pinched or crushed 4 ENGLISH 1 Introduction Overview The Enerpac WCR4000 roller cassette provides controlled tightening an...

Page 5: ...operation of the tool may become a high velocity projectile When the spanner is placed on the nut or bolt a gap may exist between the reaction roller and the pipe flange When the tool is operated the...

Page 6: ...needed 3 2 2 To remove the cassette fig D Make sure the piston is fully retracted Hold the tool with the drive unit pointing upwards Swing the reaction roller bracket 8 inward toward center of tool P...

Page 7: ...to the table below Hose model number Description THQ 706T Two hoses length 6 m 19 5 feet THQ 712T Two hoses length 12 m 39 feet Remove the hose dust caps Connect the hose with the female coupling 15...

Page 8: ...tighten a nut or bolt fig G H I Place the wrench on the ground or on a solid surface such as a workbench Operate the pump in the Retract direction until drive unit is fully retracted and the spanner s...

Page 9: ...kwise side of wrench To loosen the nut bolt follow steps in section 4 3 1 but with the counter clockwise side of wrench facing upward Repeat steps until nut bolt is loose If the nut or bolt will be re...

Page 10: ...et screw hole in spanner Apply a small amount of Loctite 243 to threads of set screw 17 Reinstall set screw 17 5 2 Preventative maintenance Fig N O Preventative maintenance can be carried out by the u...

Page 11: ...rform non destructive testing by magnetic particle inspection on the following components Sideplates Cylinder locating plate Cylinder retaining pin Reaction roller bracket and pin Reaction rollers and...

Page 12: ...lbs 5 4 Troubleshooting 5 4 1 Drive Unit Symptom Cause Remedy Cylinder does not advance or retract Quick connect coupling Replace the coupling is damaged Quick connect coupling is Reconnect the hoses...

Page 13: ...0 psi 10 000 Max torque at 690 bar Nm 5 762 at 10 000 psi Ft lbs 4 250 Min torque Nm 576 Ft lbs 425 Dimensions A mm inch 226 8 9 B mm inch 161 6 3 C mm inch 159 6 25 D mm inch 241 9 5 E mm inch 131 5...

Page 14: ...2 9 16 1 81 1 18 4 5 W4212CS 2 3 4 1 93 1 18 4 9 W4215CS 2 15 16 2 05 1 18 4 5 W4302CS 3 1 8 2 17 1 18 4 9 6 2 Technical Data Closed End Spanners fig R 6 2 1 Metric system table Spanner F G H Weight M...

Page 15: ...gs To set the torque adjust the pump pressure according to the following calculation Pump pressure Torque Torque factor Measurement system Torque factor Metric 8 351 Imperial 0 425 6 3 2 Imperial syst...

Page 16: ...nch model and serial numbers for both drive unit and cassette Approximate date of purchase Part number and description of each part being ordered 7 2 Recommended tools for performing maintenance and r...

Page 17: ...17 NOTES...

Page 18: ...18 NOTES...

Page 19: ...19 NOTES...

Page 20: ...wan Actuant Asia Pte Ltd 83 Joo Koon Circle Singapore 629109 T 65 68 63 0611 F 65 64 84 5669 Toll Free 1800 363 7722 sales sg enerpac com South Korea Actuant Korea Ltd 3Ba 717 Shihwa Industrial Comple...

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