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2 Safety

Be aware that the operator is fully 
responsible during the operation of this 
tool. Enerpac is not responsible for 
damage or injury caused by misuse of 
this tool. Under some circumstances 
additional safety requirements beyond 
those described in this manual may be 
required. Contact Enerpac immediately if  
a potentially hazardous situation arises.

 Read this manual carefully and 
observe all safety precautions.

Make sure you have completed a 
safety induction training, specific to 
the work surroundings. The operator 
should be thoroughly familiar with the 
controls and the proper use of the tool.

The operator must be at least 
18 years of age.

Always wear protective headwear, ear 
protectors, footwear and gloves (at a 
minimum rigger type gloves) suitable 
for safe operation of the tool. 
The protective clothing must not 
interfere with safe operation of 
the tool or restrict the ability to 
communicate with co-workers.

Make sure your workplace is safe.

Do not place any part of the body 
between the reaction roller and the 
pipe flange.

Do not place any objects between 
the reaction roller and the pipe flange. 
Keep the hoses away from this area 
to prevent them from becoming 
pinched or crushed.

4

ENGLISH

1 Introduction

Overview

The Enerpac WCR4000 roller cassette 
provides controlled tightening and loosening 
of fasteners on pipe flanges. It is designed 
for use in confined spaces where an ordinary 
hydraulic torque wrench might not fit.
The roller cassette is powered by the 
Enerpac W4000 Series drive unit and a 
compatible 690 bar (10,000 psi) torque 
wrench pump.
Spanners are available from Enerpac in a 
wide range of bolt sizes typically used on 
API flanges. The spanners can be changed 
quickly using standard hand tools.

Note: 

Drive unit, pump and spanners are 

sold separately and are not included with 
the roller cassette.

Delivery instructions

Upon delivery all components must be 
inspected for damage incurred during 
shipping. If damage is found the carrier 
should be notified at once. Shipping damage 
is not covered by the Enerpac warranty.

Warranty

• 

Enerpac guarantees the product only 
for the purpose for which is intended.

• 

All Enerpac products are guaranteed 
against defects in workmanship and 
materials for as long as you own them.

Any misuse or alteration invalidates the 
warranty.
• 

Observe all instructions as 
communicated in this manual.

• 

Replace any parts with Enerpac spare 
parts only.

Summary of Contents for WCR4000

Page 1: ...Instruction Sheet WCR4000 Roller Cassette L4021 English GB Rev B 09 2013...

Page 2: ...2...

Page 3: ...4 2 Safety 4 3 Assembly and adjustments 6 4 Operation 8 5 Maintenance and troubleshooting 10 6 Technical specifications and torque settings 13 7 Replacement parts and recommended tools 16 Instruction...

Page 4: ...pipe flange Keep the hoses away from this area to prevent them from becoming pinched or crushed 4 ENGLISH 1 Introduction Overview The Enerpac WCR4000 roller cassette provides controlled tightening an...

Page 5: ...operation of the tool may become a high velocity projectile When the spanner is placed on the nut or bolt a gap may exist between the reaction roller and the pipe flange When the tool is operated the...

Page 6: ...needed 3 2 2 To remove the cassette fig D Make sure the piston is fully retracted Hold the tool with the drive unit pointing upwards Swing the reaction roller bracket 8 inward toward center of tool P...

Page 7: ...to the table below Hose model number Description THQ 706T Two hoses length 6 m 19 5 feet THQ 712T Two hoses length 12 m 39 feet Remove the hose dust caps Connect the hose with the female coupling 15...

Page 8: ...tighten a nut or bolt fig G H I Place the wrench on the ground or on a solid surface such as a workbench Operate the pump in the Retract direction until drive unit is fully retracted and the spanner s...

Page 9: ...kwise side of wrench To loosen the nut bolt follow steps in section 4 3 1 but with the counter clockwise side of wrench facing upward Repeat steps until nut bolt is loose If the nut or bolt will be re...

Page 10: ...et screw hole in spanner Apply a small amount of Loctite 243 to threads of set screw 17 Reinstall set screw 17 5 2 Preventative maintenance Fig N O Preventative maintenance can be carried out by the u...

Page 11: ...rform non destructive testing by magnetic particle inspection on the following components Sideplates Cylinder locating plate Cylinder retaining pin Reaction roller bracket and pin Reaction rollers and...

Page 12: ...lbs 5 4 Troubleshooting 5 4 1 Drive Unit Symptom Cause Remedy Cylinder does not advance or retract Quick connect coupling Replace the coupling is damaged Quick connect coupling is Reconnect the hoses...

Page 13: ...0 psi 10 000 Max torque at 690 bar Nm 5 762 at 10 000 psi Ft lbs 4 250 Min torque Nm 576 Ft lbs 425 Dimensions A mm inch 226 8 9 B mm inch 161 6 3 C mm inch 159 6 25 D mm inch 241 9 5 E mm inch 131 5...

Page 14: ...2 9 16 1 81 1 18 4 5 W4212CS 2 3 4 1 93 1 18 4 9 W4215CS 2 15 16 2 05 1 18 4 5 W4302CS 3 1 8 2 17 1 18 4 9 6 2 Technical Data Closed End Spanners fig R 6 2 1 Metric system table Spanner F G H Weight M...

Page 15: ...gs To set the torque adjust the pump pressure according to the following calculation Pump pressure Torque Torque factor Measurement system Torque factor Metric 8 351 Imperial 0 425 6 3 2 Imperial syst...

Page 16: ...nch model and serial numbers for both drive unit and cassette Approximate date of purchase Part number and description of each part being ordered 7 2 Recommended tools for performing maintenance and r...

Page 17: ...17 NOTES...

Page 18: ...18 NOTES...

Page 19: ...19 NOTES...

Page 20: ...wan Actuant Asia Pte Ltd 83 Joo Koon Circle Singapore 629109 T 65 68 63 0611 F 65 64 84 5669 Toll Free 1800 363 7722 sales sg enerpac com South Korea Actuant Korea Ltd 3Ba 717 Shihwa Industrial Comple...

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