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ENGLISH

5

Do not stand in the line of movement 
of the tool when it is in operation. If 
the tool separates from the nut or bolt 
during operation it will detach in that 
direction.

Tightening and loosening nuts and 
bolts involves little visible movement. 
The pressure and loads, however 
are extreme. Keep your hands away 
from the fastener being loosened or 
tightened.

Make sure that the spanner used to 
retain the nut or bolt on the opposite 
end is secured.

Always use Enerpac pumps and 
hoses.

Make sure appropriate guards are 
always securely in position and free 
from damage.

Maximum pressure is 690 bar (10,000 
psi). Never apply more pressure 
to any tool or accessory than the 
maximum allowable pressure. Refer to 
pressure/torque tables for pressure/
torque settings. (see sections 6.3.1 
and 6.3.2) 

Make sure that the spanner size 
corresponds to the hex size of the 
fastener being loosened or tightened. 
Failure to do so can result in the tool 

becoming unstable and can lead to 
catastrophic failure of the tool.

Do not abuse or overstress the hoses 
in any way. Do not bend the hoses 
excessively.

Never carry the tool by its hoses.

Always use Enerpac spare parts.

Always position the tool for maximum 
stability.

Make sure the pipe flange is adequate 
for the forces at work during 
operation of the tool.

Be aware that a nut or bolt that 
breaks off during operation of the tool 
may become a high velocity projectile.

When the spanner is placed on the 

nut or bolt a gap may exist between 
the reaction roller and the pipe flange. 
When the tool is operated the reaction 
roller will make forceful contact with 
the pipe flange. Always make sure the 
tool is stable.

Provide adequate support in vertical 
and inverted applications.

The maximum torque output of the 
tool must always exceed the torque 
required to loosen or tighten the nut 
or bolt.

The torque required to loosen a nut is 
variable and may exceed the torque 
capacity of the tool. Therefore never 
operate the tool at maximum or close 
to maximum capacity when loosening 
a nut or bolt.

Never operate the tool with a 
hydraulic supply connection to 
the advance side only as this may 
damage the internal parts.

If the wrench is dropped from a 
height, have the tool inspected before 
you operate it again.

In severe conditions the tool must 
be cleaned and lubricated more 
frequently (see section 5).

Check that the swivel manifold post 
screws (see section 5.3.2) and gland 
are tight prior to use.

If oil leakage is evident, replace seals 
accordingly (see section 5.3.2).

Stop operation immediately if a gap 
appears between the cylinder locating 
plate and the drive unit. Have the tool 
inspected and serviced before you 
operate it again.

Make sure to minimize torsional and 
bending stresses in the tool, the 
spanner and any accessories.

Do not strike the tool with a hammer. 
This will invalidate the product 
warranty.

Always observe the maintenance 
instructions.

Summary of Contents for WCR4000

Page 1: ...Instruction Sheet WCR4000 Roller Cassette L4021 English GB Rev B 09 2013...

Page 2: ...2...

Page 3: ...4 2 Safety 4 3 Assembly and adjustments 6 4 Operation 8 5 Maintenance and troubleshooting 10 6 Technical specifications and torque settings 13 7 Replacement parts and recommended tools 16 Instruction...

Page 4: ...pipe flange Keep the hoses away from this area to prevent them from becoming pinched or crushed 4 ENGLISH 1 Introduction Overview The Enerpac WCR4000 roller cassette provides controlled tightening an...

Page 5: ...operation of the tool may become a high velocity projectile When the spanner is placed on the nut or bolt a gap may exist between the reaction roller and the pipe flange When the tool is operated the...

Page 6: ...needed 3 2 2 To remove the cassette fig D Make sure the piston is fully retracted Hold the tool with the drive unit pointing upwards Swing the reaction roller bracket 8 inward toward center of tool P...

Page 7: ...to the table below Hose model number Description THQ 706T Two hoses length 6 m 19 5 feet THQ 712T Two hoses length 12 m 39 feet Remove the hose dust caps Connect the hose with the female coupling 15...

Page 8: ...tighten a nut or bolt fig G H I Place the wrench on the ground or on a solid surface such as a workbench Operate the pump in the Retract direction until drive unit is fully retracted and the spanner s...

Page 9: ...kwise side of wrench To loosen the nut bolt follow steps in section 4 3 1 but with the counter clockwise side of wrench facing upward Repeat steps until nut bolt is loose If the nut or bolt will be re...

Page 10: ...et screw hole in spanner Apply a small amount of Loctite 243 to threads of set screw 17 Reinstall set screw 17 5 2 Preventative maintenance Fig N O Preventative maintenance can be carried out by the u...

Page 11: ...rform non destructive testing by magnetic particle inspection on the following components Sideplates Cylinder locating plate Cylinder retaining pin Reaction roller bracket and pin Reaction rollers and...

Page 12: ...lbs 5 4 Troubleshooting 5 4 1 Drive Unit Symptom Cause Remedy Cylinder does not advance or retract Quick connect coupling Replace the coupling is damaged Quick connect coupling is Reconnect the hoses...

Page 13: ...0 psi 10 000 Max torque at 690 bar Nm 5 762 at 10 000 psi Ft lbs 4 250 Min torque Nm 576 Ft lbs 425 Dimensions A mm inch 226 8 9 B mm inch 161 6 3 C mm inch 159 6 25 D mm inch 241 9 5 E mm inch 131 5...

Page 14: ...2 9 16 1 81 1 18 4 5 W4212CS 2 3 4 1 93 1 18 4 9 W4215CS 2 15 16 2 05 1 18 4 5 W4302CS 3 1 8 2 17 1 18 4 9 6 2 Technical Data Closed End Spanners fig R 6 2 1 Metric system table Spanner F G H Weight M...

Page 15: ...gs To set the torque adjust the pump pressure according to the following calculation Pump pressure Torque Torque factor Measurement system Torque factor Metric 8 351 Imperial 0 425 6 3 2 Imperial syst...

Page 16: ...nch model and serial numbers for both drive unit and cassette Approximate date of purchase Part number and description of each part being ordered 7 2 Recommended tools for performing maintenance and r...

Page 17: ...17 NOTES...

Page 18: ...18 NOTES...

Page 19: ...19 NOTES...

Page 20: ...wan Actuant Asia Pte Ltd 83 Joo Koon Circle Singapore 629109 T 65 68 63 0611 F 65 64 84 5669 Toll Free 1800 363 7722 sales sg enerpac com South Korea Actuant Korea Ltd 3Ba 717 Shihwa Industrial Comple...

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