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Australia and New Zealand

Actuant Australia Ltd. 
Block V Unit 3
Regents Park Estate
391 Park Road
Regents Park NSW 2143
(P.O. Box 261) Australia

+61 (0)2 9743 8988

+61 (0)2 9743 8648

[email protected]

Brazil 

Power Packer do Brasil Ltda.
Rua Luiz Lawrie Reid, 548
09930-760 - Diadema (SP) 
T +55 

11 

5687 

2211

F +55 

11 

5686 

5583

Toll Free: 0800 891 5770
[email protected]

Canada

Actuant Canada Corporation
6615 Ordan Drive, Unit 14-15
Mississauga, Ontario L5T 1X2
T +1 

905 

564 

5749

+1 905 564 0305

Toll Free:
T   +1 800 268 4987
F +1 

800 

461 

2456

[email protected]

China

Actuant (China) Industries Co. Ltd.
No. 6  Nanjing  East  Road,
Taicang Economic Dep Zone
Jiangsu, China

+86 0512 5328 7500 

+86 0512 5335 9690

Toll Free: +86 400 885 0369
[email protected]

France, Switzerland, North Africa and 
French speaking African countries

ENERPAC 
Une division d’ACTUANT France S.A.
ZA de Courtaboeuf
32, avenue de la Baltique 
91140 VILLEBON /YVETTE
France

+33 1 60 13 68 68

+33 1 69 20 37 50

[email protected]

Germany and Austria

ENERPAC GmbH
P.O. Box 300113
D-40401 Düsseldorf
Willstätterstrasse 13
D-40549 Düsseldorf, Germany

+49 211 471 490

+49 211 471 49 28

[email protected]

India

ENERPAC Hydraulics Pvt. Ltd.
No. 1A, Peenya Industrial Area
IInd Phase, Bangalore, 560 058, India

+91 80 40 792 777

+91 80 40 792 792

[email protected]

Italy

ENERPAC S.p.A.
Via Canova 4
20094 Corsico (Milano)
T +39 

02 

4861 

111

+39 02 4860 1288

[email protected]

Japan

Applied Power Japan LTD KK
Besshocho 85-7
Kita-ku, Saitama-shi 331-0821, Japan
T +81 

48 

662 

4911

F +81 

48 

662 

4955

[email protected]

Middle East, Egypt and Libya

ENERPAC Middle East FZE
Office 423, LOB 15
P.O. Box 18004, Jebel Ali, Dubai
United Arab Emirates
T +971 

(0)4 

8872686

F +971 

(0)4 

8872687

[email protected]

Russia

Rep. office Enerpac
Russian Federation
Admirala Makarova Street 8
125212 Moscow, Russia
T +7 

495 

98090 91

F +7 

495 

98090 

92

[email protected]

and Taiwan

Actuant Asia Pte Ltd.
83 Joo Koon Circle 
Singapore 629109

+65 68 63 0611

+65 64 84 5669

Toll Free: +1800 363 7722
[email protected]

South Korea

Actuant Korea Ltd.
3Ba 717, Shihwa Industrial Complex
Jungwang-Dong, Shihung-Shi, 
Kyunggi-Do
Republic of Korea 429-450
T +82 

31 

434 

4506

F +82 

31 

434 

4507

[email protected]

Spain and Portugal

ENERPAC SPAIN, S.L. 
Avda. Los Frailes, 40 – Nave C & D
Pol. Ind. Los Frailes
28814 Daganzo de Arriba
(Madrid) Spain

+34 91 884 86 06

+34 91 884 86 11

[email protected]

Sweden, Denmark, Norway, Finland 
and Iceland

Enerpac Scandinavia AB
Fabriksgatan 7
412 50 Gothenburg
Sweden

+46 (0) 31 799 0281

+46 (0) 31 799 0010

[email protected]

The Netherlands, Belgium, 
Luxembourg,
Central and Eastern Europe, 
Baltic States, Greece, Turkey 
and CIS countries

ENERPAC B.V.
Galvanistraat 115
6716 AE Ede 
P.O. Box 8097
6710 AB Ede
The Netherlands
T +31 

318 

535 

911 

F +31 

318 

535 

848

[email protected]

Enerpac Integrated Solutions B.V.

Opaalstraat 44
7554 TS Hengelo
P.O. Box 421
7550 AK  Hengelo
The Netherlands

+31 74 242 20 45

F +31 

74 

243 

03 

38

[email protected]

South Africa and other English 
speaking African countries

Enerpac Africa Pty Ltd.
No. 5 Bauhinia Avenue
Cambridge Office Park
Block E
Highveld Techno Park
Centurion 0157
South Africa 
T: +27 12 940 0656

United Kingdom and Ireland

ENERPAC Ltd., 
Bentley Road South
Darlaston, West Midlands
WS10 8LQ
England

+44 (0)121 50 50 787

+44 (0)121 50 50 799

[email protected]

USA, Latin America and Caribbean

ENERPAC 
P.O. Box 3241
Milwaukee WI 53201 USA

+1 262 293 1600

F +1 

262 

293 

7036

User inquiries:
T +1 

800 

433 

2766

Distributor inquiries/orders:

+1 800 558 0530

F +1 

800 

628 

0490

Technical inquiries:
 [email protected]
[email protected]

All Enerpac products are guaranteed against 
defects in workmanship and materials for as 
long as you own them.

For the location of your nearest authorized 
Enerpac Service Center, visit us at
www.enerpac.com

Enerpac Worldwide Locations     

e-mail:

 [email protected]

    

internet:

 www.enerpac.com

012313

Southeast Asia, Hong Kong

© Enerpac 09-2013 - All contents subject to change without notice.

Summary of Contents for WCR4000

Page 1: ...Instruction Sheet WCR4000 Roller Cassette L4021 English GB Rev B 09 2013...

Page 2: ...2...

Page 3: ...4 2 Safety 4 3 Assembly and adjustments 6 4 Operation 8 5 Maintenance and troubleshooting 10 6 Technical specifications and torque settings 13 7 Replacement parts and recommended tools 16 Instruction...

Page 4: ...pipe flange Keep the hoses away from this area to prevent them from becoming pinched or crushed 4 ENGLISH 1 Introduction Overview The Enerpac WCR4000 roller cassette provides controlled tightening an...

Page 5: ...operation of the tool may become a high velocity projectile When the spanner is placed on the nut or bolt a gap may exist between the reaction roller and the pipe flange When the tool is operated the...

Page 6: ...needed 3 2 2 To remove the cassette fig D Make sure the piston is fully retracted Hold the tool with the drive unit pointing upwards Swing the reaction roller bracket 8 inward toward center of tool P...

Page 7: ...to the table below Hose model number Description THQ 706T Two hoses length 6 m 19 5 feet THQ 712T Two hoses length 12 m 39 feet Remove the hose dust caps Connect the hose with the female coupling 15...

Page 8: ...tighten a nut or bolt fig G H I Place the wrench on the ground or on a solid surface such as a workbench Operate the pump in the Retract direction until drive unit is fully retracted and the spanner s...

Page 9: ...kwise side of wrench To loosen the nut bolt follow steps in section 4 3 1 but with the counter clockwise side of wrench facing upward Repeat steps until nut bolt is loose If the nut or bolt will be re...

Page 10: ...et screw hole in spanner Apply a small amount of Loctite 243 to threads of set screw 17 Reinstall set screw 17 5 2 Preventative maintenance Fig N O Preventative maintenance can be carried out by the u...

Page 11: ...rform non destructive testing by magnetic particle inspection on the following components Sideplates Cylinder locating plate Cylinder retaining pin Reaction roller bracket and pin Reaction rollers and...

Page 12: ...lbs 5 4 Troubleshooting 5 4 1 Drive Unit Symptom Cause Remedy Cylinder does not advance or retract Quick connect coupling Replace the coupling is damaged Quick connect coupling is Reconnect the hoses...

Page 13: ...0 psi 10 000 Max torque at 690 bar Nm 5 762 at 10 000 psi Ft lbs 4 250 Min torque Nm 576 Ft lbs 425 Dimensions A mm inch 226 8 9 B mm inch 161 6 3 C mm inch 159 6 25 D mm inch 241 9 5 E mm inch 131 5...

Page 14: ...2 9 16 1 81 1 18 4 5 W4212CS 2 3 4 1 93 1 18 4 9 W4215CS 2 15 16 2 05 1 18 4 5 W4302CS 3 1 8 2 17 1 18 4 9 6 2 Technical Data Closed End Spanners fig R 6 2 1 Metric system table Spanner F G H Weight M...

Page 15: ...gs To set the torque adjust the pump pressure according to the following calculation Pump pressure Torque Torque factor Measurement system Torque factor Metric 8 351 Imperial 0 425 6 3 2 Imperial syst...

Page 16: ...nch model and serial numbers for both drive unit and cassette Approximate date of purchase Part number and description of each part being ordered 7 2 Recommended tools for performing maintenance and r...

Page 17: ...17 NOTES...

Page 18: ...18 NOTES...

Page 19: ...19 NOTES...

Page 20: ...wan Actuant Asia Pte Ltd 83 Joo Koon Circle Singapore 629109 T 65 68 63 0611 F 65 64 84 5669 Toll Free 1800 363 7722 sales sg enerpac com South Korea Actuant Korea Ltd 3Ba 717 Shihwa Industrial Comple...

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