Endress+Hauser HART Proline Promag 51 Operating Instructions Manual Download

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Proline Promag 51

Table of contents

Hauser

Table of contents

Safety instructions . . . . . . . . . . . . . . . . 5

1.1

Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.2

Installation, commissioning and operation . . . . . . . . 5

1.3

Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.4

Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.5

Notes on safety conventions and icons . . . . . . . . . . . 6

Identification . . . . . . . . . . . . . . . . . . . . 7

2.1

Device designation   . . . . . . . . . . . . . . . . . . . . . . . . .  7
2.1.1  Nameplate of the transmitter  . . . . . . . . . . . .  7
2.1.2  Nameplate of the sensor   . . . . . . . . . . . . . . .  8
2.1.3  Nameplate for connections   . . . . . . . . . . . . .  9

2.2

Certificates and approvals . . . . . . . . . . . . . . . . . . . . 9

2.3

Registered trademarks . . . . . . . . . . . . . . . . . . . . . . 10

Installation . . . . . . . . . . . . . . . . . . . . . 11

3.1 Incoming

acceptance,

transport and storage . . . . . . 11

3.1.1  Incoming acceptance  . . . . . . . . . . . . . . . . .  11
3.1.2  Transport   . . . . . . . . . . . . . . . . . . . . . . . . .  11
3.1.3  Storage  . . . . . . . . . . . . . . . . . . . . . . . . . . .  12

3.2

3.3

Installation instructions  . . . . . . . . . . . . . . . . . . . . .  20
3.3.1  Installing the Promag W sensor  . . . . . . . . .  20
3.3.2  Installing the Promag P sensor  . . . . . . . . . .  22
3.3.3  Turning the transmitter housing   . . . . . . . .  24
3.3.4  Turning the local display  . . . . . . . . . . . . . .  25
3.3.5  Installing the wall-mount

transmitter housing . . . . . . . . . . . . . . . . . . 26

3.4

Post-installation check . . . . . . . . . . . . . . . . . . . . . . 28

Wiring . . . . . . . . . . . . . . . . . . . . . . . . 29

4.1

Connecting the remote version   . . . . . . . . . . . . . . .  29
4.1.1  Connecting Promag W, P   . . . . . . . . . . . . .  29
4.1.2  Cable specifications  . . . . . . . . . . . . . . . . . .  32

4.2

Connecting the measuring unit  . . . . . . . . . . . . . . .  33
4.2.1  Connecting the transmitter   . . . . . . . . . . . .  33
4.2.2  Terminal assignment  . . . . . . . . . . . . . . . . .  34
4.2.3  Connecting a "reset key"  . . . . . . . . . . . . . .  35
4.2.4  HART connection  . . . . . . . . . . . . . . . . . . .  36

4.3

Potential equalization   . . . . . . . . . . . . . . . . . . . . . .  37
4.3.1  Potential equalization for Promag W, P   . . .  37
4.3.2  Exampels for potential equalization connections

for Promag W, P . . . . . . . . . . . . . . . . . . . . 37

4.4

Degree of protection . . . . . . . . . . . . . . . . . . . . . . . 39

4.5

Post-connection check . . . . . . . . . . . . . . . . . . . . . . 40

Operation . . . . . . . . . . . . . . . . . . . . . . 41

5.1

Display and operating elements . . . . . . . . . . . . . . . 41

5.2

Brief guide to the function matrix . . . . . . . . . . . . . . 42

5.3

Displaying error messages  . . . . . . . . . . . . . . . . . . . 44
5.3.1  Type of error  . . . . . . . . . . . . . . . . . . . . . . .  44
5.3.2  Error message types  . . . . . . . . . . . . . . . . . .  44

5.4

Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.4.1  Operating options   . . . . . . . . . . . . . . . . . . .  45
5.4.2  Current device description files   . . . . . . . . .  46
5.4.3  Device variables . . . . . . . . . . . . . . . . . . . . .  46
5.4.4

Switching

HART write protection

on and off . . . . . . . . . . . . . . . . . . . . . . . . . 46

5.4.5 Universal and common practice HART

commands . . . . . . . . . . . . . . . . . . . . . . . . . 47

5.4.6 Device status and error messages . . . . . . . 51

Commissioning . . . . . . . . . . . . . . . . . . 53

6.1

Operation subject to legal metrological control/"custody
transfer measurement"  . . . . . . . . . . . . . . . . . . . . . . 53
6.1.1  Subsequent verification   . . . . . . . . . . . . . . . 53
6.1.2  Setting-up custody transfer mode  . . . . . . . .  53
6.1.3  Deactivating custody transfer mode  . . . . . .  54
6.1.4  Special features of operation subject to

metrological control/custody transfer
measurement . . . . . . . . . . . . . . . . . . . . . . . 55

6.1.5 Definitions . . . . . . . . . . . . . . . . . . . . . . . . . 55

6.2

Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

6.3

Switching on the measuring device . . . . . . . . . . . . 56

6.4

Quick setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6.4.1 "Commissioning" Quick Setup menu . . . . . 57

6.5

Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
6.5.1 Current output: active/passive . . . . . . . . . . 58

6.6

Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
6.6.1 Empty-pipe/full-pipe adjustment . . . . . . . . 59

6.7

Data storage device (HistoROM) . . . . . . . . . . . . . . 60
6.7.1 HistoROM/S-DAT (sensor-DAT) . . . . . . . . 60

Maintenance . . . . . . . . . . . . . . . . . . . . 61

7.1

Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Accessories . . . . . . . . . . . . . . . . . . . . . 62

8.1

Measuring principle-specific accessories . . . . . . . . . 62

8.2

Communication-specific accessories . . . . . . . . . . . . 63

8.3

Service-specific accessories . . . . . . . . . . . . . . . . . . . 63

Troubleshooting . . . . . . . . . . . . . . . . . 64

9.1

Troubleshooting instructions . . . . . . . . . . . . . . . . . 64

9.2

System error messages . . . . . . . . . . . . . . . . . . . . . . 66

9.3

Process error messages . . . . . . . . . . . . . . . . . . . . . . 69

9.4

Process errors without messages . . . . . . . . . . . . . . 70

9.5

Response of outputs to errors . . . . . . . . . . . . . . . . . 71

9.6

Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Summary of Contents for HART Proline Promag 51

Page 1: ...BA00137D 06 EN 03 10 71111278 Valid as of version V 2 03 XX device software Operating Instructions Proline Promag 51 HART Electromagnetic flow measuring system 6 ...

Page 2: ......

Page 3: ...ag W P 37 4 3 2 Exampels for potential equalization connections for Promag W P 37 4 4 Degree of protection 39 4 5 Post connection check 40 5 Operation 41 5 1 Display and operating elements 41 5 2 Brief guide to the function matrix 42 5 3 Displaying error messages 44 5 3 1 Type of error 44 5 3 2 Error message types 44 5 4 Communication 45 5 4 1 Operating options 45 5 4 2 Current device description ...

Page 4: ...0 1 1 Application 80 10 1 2 Function and system design 80 10 1 3 Input 80 10 1 4 Output 81 10 1 5 Power supply 82 10 1 6 Operating conditions rated operating conditions 83 10 1 7 Operating conditions other operating conditions 84 10 1 8 Operating conditions process 85 10 1 9 Mechanical construction 86 10 1 10 Human interface 89 10 1 11 Certificates and approvals 89 10 1 12 Ordering information 91 ...

Page 5: ...tter or the sensor connection housing from manipulation of parameters relevant to measuring technology see Page 72 As a rule these seals may only be broken by a representative of the appropriate approval authorities Installation connection to the electricity supply commissioning and maintenance of the device must be carried out by trained qualified specialists authorized to perform such work by th...

Page 6: ...n Do not return a measuring device if you are not absolutely certain that all traces of hazardous substances have been removed e g substances which have penetrated crevices or diffused through plastic Costs incurred for waste disposal and injury burns etc due to inadequate cleaning will be charged to the owner operator Please note the measures on ä 79 1 5 Notes on safety conventions and icons The ...

Page 7: ...Hz Power consumption 15 VA 15 W 3 Additional information EPD MSU with Empty Pipe Detection 4 Outputs available I OUT HART with current output HART PULSE OUT with pulse status output STATUS IN with status input power supply STATUS OUT with status output switch output 5 Reserved for information on special products 6 Reference to Operating Instructions 7 Reserved for additional information on device ...

Page 8: ... rating EN DIN 16 bar 4 Fluid temperature range 5 Lining material PTFE measuring electrodes stainless steel 1 4435 316L 6 Reserved for information on special products 7 Ambient temperature range 8 Reference to Operating Instructions 9 Reserved for additional information on device version approvals certificates 10 See Maximum measured error ä 84 11 Additional information examples EPD MSU with Empty...

Page 9: ...n in which they are safe to operate The devices comply with the applicable standards and regulations in accordance with EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use and with the EMC requirements of IEC EN 61326 The measuring system described in these Operating Instructions is therefore in conformity with the statutory requirements of the EC Dir...

Page 10: ...of E I Du Pont de Nemours Co Wilmington USA TRI CLAMP Registered trademark of Ladish Co Inc Kenosha USA HART Registered trademark of HART Communication Foundation Austin USA HistoROM S DAT Field Xpert FieldCare Fieldcheck Applicator Registered or registration pending trademarks of Endress Hauser Flowtec AG Reinach CH ...

Page 11: ...with PTFE linings Special notes on flanged devices Caution The wooden covers mounted on the flanges before the device leaves the factory protect the linings on the flanges during storage and transportation Do not remove these covers until immediately before the device is installed in the pipe Do not lift flanged devices by the transmitter housing or the connection housing in the case of the remote...

Page 12: ...bly against impact for storage and transportation The original packaging provides optimum protection The storage temperature corresponds to the operating temperature range of the measuring transmitter and the appropriate measuring sensors ä 84 Do not remove the protective plates or caps on the process connections until you are ready to install the device This is particularly important in the case ...

Page 13: ...uring errors Avoid the following locations Highest point of a pipeline Risk of air accumulating Directly upstream a free pipe outlet in a vertical pipeline A0008154 Fig 7 Location Installation of pumps Do not install the sensor on the intake side of a pump This precaution is to avoid low pressure and the consequent risk of damage to the lining of the measuring tube Information on the lining s resi...

Page 14: ...all a cleaning valve A0008155 Fig 9 Installation in partially filled pipe Down pipes Install a siphon or a vent valve downstream of the sensor in down pipes whose length h is 5 m 16 4 ft This precaution is to avoid low pressure and the consequent risk of damage to the lining of the measuring tube This measure also prevents the system losing prime which could cause air inclusions Information on the...

Page 15: ...arying process pressure ä 59 Vertical orientation This is the ideal orientation for self emptying piping systems and for use in conjunction with Empty Pipe Detection A0008158 Fig 11 Vertical orientation Horizontal orientation The measuring electrode plane should be horizontal This prevents brief insulation of the two electrodes by entrained air bubbles Caution Empty Pipe Detection functions correc...

Page 16: ...is necessary in order to ensure measuring accuracy Inlet run 5 DN Outlet run 2 DN A0003210 Fig 13 Inlet and outlet runs 3 2 4 Vibrations Secure the piping and the sensor if vibration is severe Caution It is advisable to install sensor and transmitter separately if vibration is excessively severe Information on resistance to vibration and shock ä 84 A0003208 Fig 14 Measures to prevent device vibrat...

Page 17: ...lange reducers can be used to install the sensor in larger diameter pipes The resultant increase in the rate of flow improves measuring accuracy with very slow moving fluids The nomogram shown here can be used to calculate the pressure loss caused by cross section reduction Note The nomogram applies to fluids of viscosity similar to water 1 Calculate the ratio of the diameters d D 2 From the nomog...

Page 18: ...the current output if required also provide the pulse output values Permanent flowrate characteristics Nominal Diameter DN Q1 Q2 Q3 Q4 Q3 Q1 mm m h m h m h m h m h 15 0 04 0 06 6 3 7 9 160 25 0 10 0 16 16 20 160 32 0 16 0 25 25 31 160 40 0 25 0 40 40 50 160 50 0 39 0 63 63 79 160 65 0 63 1 0 100 125 160 80 1 0 1 6 160 200 160 100 1 6 2 5 250 313 160 125 2 5 4 0 400 500 160 150 3 9 6 3 630 788 160 ...

Page 19: ... ensure potential equalization between sensor and transmitter The permissible length of the connecting cable Lmax depends on the fluid conductivity å 17 A minimum conductivity of 20 μS cm is required for measuring demineralized water Most liquids can be measured as of a minimum conductivity of 5 μS cm The maximum length of the connecting cable is 10 m 32 8 ft when Empty Pipe Detection EPD ä 59 is ...

Page 20: ...he following instructions when installing seals Hard rubber lining additional seals are always necessary Polyurethane lining no seals are required For DIN flanges use only seals according to EN 1514 1 Make sure that the seals do not protrude into the piping cross section Caution Risk of short circuit Do not use electrically conductive sealing compound such as graphite An electrically conductive la...

Page 21: ...6 43 36 100 PN 40 8 M 20 59 50 125 PN 16 8 M 16 56 48 125 PN 40 8 M 24 83 71 150 PN 16 8 M 20 74 63 150 PN 40 8 M 24 104 88 200 PN 10 8 M 20 106 91 200 PN 16 12 M 20 70 61 200 PN 25 12 M 24 104 92 250 PN 10 12 M 20 82 71 250 PN 16 12 M 24 98 85 250 PN 25 12 M 27 150 134 300 PN 10 12 M 20 94 81 300 PN 16 12 M 24 134 118 300 PN 25 16 M 27 153 138 350 PN 6 12 M 20 111 120 350 PN 10 16 M 20 112 118 35...

Page 22: ...hipment a0004296 Fig 19 Installing the Promag P sensor Seals Comply with the following instructions when installing seals PFA or PTFE lining No seals are required For DIN flanges use only seals according to EN 1514 1 Make sure that the seals do not protrude into the piping cross section Caution Risk of short circuit Do not use electrically conductive sealing compound such as graphite An electrical...

Page 23: ...PN 40 4 M 16 52 47 50 PN 40 4 M 16 65 59 65 PN 16 8 M 16 43 40 65 PN 40 8 M 16 43 40 80 PN 16 8 M 16 53 48 80 PN 40 8 M 16 53 48 100 PN 16 8 M 16 57 51 100 PN 40 8 M 20 78 70 125 PN 16 8 M 16 75 67 125 PN 40 8 M 24 111 99 150 PN 16 8 M 20 99 85 150 PN 40 8 M 24 136 120 200 PN 10 8 M 20 141 101 200 PN 16 12 M 20 94 67 200 PN 25 12 M 24 138 105 250 PN 10 12 M 20 110 250 PN 16 12 M 24 131 250 PN 25 1...

Page 24: ...o 4 Turn the transmitter housing to the desired position Max 280 clockwise and max 20 counterclockwise 5 Lower the housing into position and re engage the bayonet catch 6 Retighten the two securing screws a0004302 Fig 20 Turning the transmitter housing aluminum field housing Turning the stainless steel field housing 1 Loosen the two securing screws 2 Carefully lift the transmitter housing as far a...

Page 25: ...ide latches on the display module and remove it from the electronics compartment cover plate 3 Rotate the display to the desired position max 4 45 in each direction and place it back onto the electronics compartment cover plate 4 Screw the cover of the electronics compartment firmly onto the transmitter housing a0003236 Fig 22 Turning the local display field housing 4 x 45 ...

Page 26: ...all the device at a shady location Avoid direct sunlight Always install the wall mount housing in such a way that the cable entries are pointing down Direct wall mounting 1 Drill the holes as illustrated in the graphic 2 Remove the cover of the connection compartment a 3 Push the two securing screws b through the appropriate bores c in the housing Securing screws M6 max Ø 6 5 mm 0 26 Screw head ma...

Page 27: ...nst the panel Afterwards tighten the locking nuts Additional support is not necessary a0001131 Fig 24 Panel Installation wall mount housing Pipe mounting The assembly should be performed by following the instructions in the graphic Caution If the device is mounted to a warm pipe make certain that the housing temperature does not exceed 55 C 131 F which is the maximum permissible temperature a00011...

Page 28: ...s correct Horizontal Is the position of the Empty Pipe Detection EPD electrode correct ä 15 Were all threaded fasteners tightened to the specified torques when the sensor was installed Promag W ä 21 Promag P ä 23 Were the correct seals installed type material installation Promag W ä 20 Promag P ä 22 Are the measuring point number and labeling correct visual inspection Have all the lead seals lead ...

Page 29: ...ed Caution Only sensors and transmitters with the same serial number can be connected to one another Communication errors can occur if the devices are not connected in this way Risk of damaging the coil driver Always switch off the power supply before connecting or disconnecting the coil cable Procedure 1 Transmitter Remove cover from the connection compartment a 2 Sensor Remove cover from the con...

Page 30: ...housing connection compartment b Cover of the sensor connection housing c Signal cable d Coil current cable n c Not connected insulated cable shields Wire colors Terminal No 5 6 braun 7 8 white 4 green 37 36 yellow 41 1 42 2 E1 E2 GND E S1 E1 E2 S2 GND E S 5 7 4 37 42 41 42 41 6 5 7 8 4 37 36 n c n c d c c d a b n c ...

Page 31: ...nd sleeves do not touch the wire shields on the sensor side Minimum distance 1 mm exception GND green cable Coil current cable Insulate one core of the three core wire at the level of the core reinforcement you only require two cores for the connection TRANSMITTER Signal cable Coil current cable A0002687 ae A0002688 ae SENSOR Signal cable Coil current cable A0002646 AE A0002650 ae A B GND m m m m ...

Page 32: ...Fig 27 Cable cross section a Signal cable b Coil current cable 1 Core 2 Core insulation 3 Core shield 4 Core jacket 5 Core reinforcement 6 Cable shield 7 Outer jacket Reinforced connecting cables As an option Endress Hauser can also deliver reinforced connecting cables with an additional reinforcing metal braid Reinforced connecting cables should be used when laying cables under ground in situatio...

Page 33: ...of the connection compartment f from the transmitter housing 2 Feed the power supply cable a and the signal cable b through the appropriate cable entries 3 Connect the cables in accordance with the wiring diagram Wiring diagram aluminum housing å 28 Wiring diagram wall mount housing å 29 Terminal assignment ä 34 4 Screw the cover of the connection compartment f back onto the transmitter housing a0...

Page 34: ...or protective conductor d Ground terminal for signal cable shield e Service adapter for connecting service interface FXA193 Fieldcheck FieldCare f Cover of the connection compartment 4 2 2 Terminal assignment Note Functional values of the inputs and outputs ä 80 1 2 c d e a a b b f 22 23 20 21 24 25 26 27 L1 L N L Terminal No inputs outputs Order variant 20 21 22 23 24 25 26 27 51 D Status input S...

Page 35: ...ternal switches or reset buttons provided for this purpose The power is supplied either by means of an external power source or the current output Fig 31 A0005572 Fig 30 Wiring versions for connecting a reset key for resetting errors A Wiring version with external voltage supply 3 to 30 V B Wiring version with the current output as voltage supply 4 to 20 mA Terminal No 20 21 Status input Terminal ...

Page 36: ...ar HCF LIT 20 HART a technical summary a0004586 Fig 31 Electrical connection of the HART handheld terminal Field Xpert SFX100 1 HART handheld terminal Field Xpert SFX100 2 Power supply 3 Shield 4 Other evaluation devices or PLC with passive input Connection of a PC with an operating software In order to connect a PC with operating software e g FieldCare a HART modem e g Commubox FXA195 is needed a...

Page 37: ... in metal pipes we recommend you connect the ground terminal of the transmitter housing with the piping A0011892 Fig 33 Via the ground terminal of the transmitter When using the measuring device in a Metal pipe that is not grounded This connection method also applies in situations where Customary potential equalization cannot be ensured Excessively high equalizing currents can be expected Both sen...

Page 38: ... a cathodic protection unit The device is installed potential free in the pipe Only the two flanges of the pipe are connected with a ground cable copper wire 6 mm Here the ground cable is mounted directly on the conductive flange coating with flange screws Note the following when installing The applicable regulations regarding potential free installation must be observed There should be no electri...

Page 39: ...tighten the cable entries The cables must loop down before they enter the cable entries water trap This arrangement prevents moisture penetrating the entry Always install the measuring device in such a way that the cable entries do not point up Remove all unused cable entries and insert plugs instead Do not remove the grommet from the cable entry a0001914 Fig 37 Installation instructions cable ent...

Page 40: ...tly segregated by type Without loops and crossovers Are the power supply and signal cables correctly connected See the wiring diagram inside the cover of the terminal compartment Only remote version Is the flow sensor connected to the matching transmitter electronics Check serial number on nameplates of sensor and connected transmitter Only remote version is the connecting cable between sensor and...

Page 41: ...ues dialog texts error messages and information messages The display as it appears when normal measuring is in progress is known as the HOME position operating mode Upper display line Shows primary measured values e g volume flow in ml min or in Lower display line Shows supplementary measured variables and status variables e g totalizer reading in m3 bar graph measuring point designation 2 Plus mi...

Page 42: ...ou select a group in order to access the individual functions for operating and configuring the measuring device 1 HOME position F Enter the function matrix 2 Select a function group e g OPERATION 3 Select a function e g LANGUAGE Change parameter enter numerical values P select or enter enable code parameters numerical values F save your entries 4 Exit the function matrix Press and hold down Esc k...

Page 43: ...unctions OFF If you do so related functions in other function groups will no longer be displayed Certain functions prompt you to confirm your data entries Press P to select SURE YES and press F again to confirm This saves your setting or starts a function as applicable Return to the HOME position is automatic if no key is pressed for 5 minutes Note The transmitter continues to measure while data e...

Page 44: ...nt error occurrence in hours minutes and seconds 5 3 2 Error message types Users have the option of weighting certain errors differently in other words having them classed as Fault messages or Notice messages You can define messages in this way with the aid of the function matrix Description of Device Functions manual Serious system errors e g module defects are always identified and classed as fa...

Page 45: ...ual field device information amongst other things such as empty full pipe adjustment values low flow cutoff settings etc Note The device has access to all three command classes List of all the Universal Commands and Common Practice Commands ä 47 5 4 1 Operating options For the complete operation of the measuring device including device specific commands there are DD files available to the user to ...

Page 46: ...et or change the assignment of device variables to process variables using Command 51 5 4 4 Switching HART write protection on and off HART write protection can be switched on and off by means of the HART WRITE PROTECTION device function Description of Device Functions manual Valid for device software 2 03 XX Function DEVICE SOFTWARE Device data HART Manufacturer ID Device ID 11hex ENDRESS HAUSER ...

Page 47: ... assignment of device variables to process variables using Command 51 2 Read the primary process variable as current in mA and percentage of the set measuring range Access type read none Bytes 0 3 Actual current of the primary process variable in mA Bytes 4 7 of the set measuring range Factory setting Primary process variable Volume flow Note You can change the assignment of device variables to pr...

Page 48: ... read none Bytes 0 5 TAG Bytes 6 17 Descriptor Bytes 18 20 Date Note You can write the TAG descriptor and date using Command 18 14 Read sensor information on primary process variable none Bytes 0 2 Sensor serial number Byte 3 HART unit code of sensor limits and measuring range of the primary process variable Bytes 4 7 Upper sensor limit Bytes 8 11 Lower sensor limit Bytes 12 15 Minimum span Note T...

Page 49: ...ce Bytes 0 3 Damping value in seconds 35 Write measuring range of primary process variable Access write Write the desired measuring range Byte 0 HART unit code of the primary process variable Bytes 1 4 Upper range value for 20 mA Bytes 5 8 Lower range value for 4 mA Factory setting Primary process variable Volume flow Note The start of the measuring range 4 mA must correspond to the zero flow If t...

Page 50: ...able code to the primary process variable Byte 1 Device variable code to the second process variable Byte 2 Device variable code to the third process variable Byte 3 Device variable code to the fourth process variable Factory setting Primary process variable Volume flow Second process variable Totalizer 1 Third process variable OFF not assigned Fourth process variable OFF not assigned The variable...

Page 51: ...e not compatible 3 3 111 Totalizer checksum error 4 121 I O board and the amplifier board are not compatible 4 3 251 Internal communication error on the amplifier board 4 261 No data reception between amplifier and I O board 5 0 321 Coil current of the sensor is outside the tolerance 7 339 Current buffer The buffering of the flow components measuring mode with pulsating flow could not be calculate...

Page 52: ...ng amplifier SW version Currently no other commands are possible 13 0 502 Uploading downloading device files Currently no other commands are possible 14 3 601 Positive zero return active 7 611 Simulation current output active 15 0 612 1 613 2 614 3 621 Simulation frequency output active 4 622 5 623 6 624 7 631 Simulation pulse output active 16 0 632 1 633 2 634 3 641 Simulation status output activ...

Page 53: ... with national regulations The date for subsequent verification year number can be given on a special sticker 6 1 2 Setting up custody transfer mode The devices are locked and lead sealed when delivered to the customer In the case of the remote device version the connection between the transmitter and sensor might have to be subsequently lead sealed on site by an authorized Endress and Hauser serv...

Page 54: ...ice to the power supply 6 The device runs through the startup cycle After startup the error message 031 SENSOR HW DAT is displayed Note This error message appears because the S DAT has been removed This does not have any effect on the subsequent steps 7 Disconnect the device from the power supply again 8 Reinsert the S DAT 9 Screw the electronics compartment cover back on tightly 10 Reconnect the ...

Page 55: ...flowrate at which a water is required to operate for a short period of time within its maximum permissible error without deteriorating Permanent flowrate Q3 Highest flowrate within the rated operating conditions at which the water meter is required to operate in satisfactory manner within the maximum permissible error Transitional flowrate Q2 Flowrate which occurs between the permanent flowrate Q3...

Page 56: ...ay Normal measuring mode commences as soon as start up completes Various measured value and or status variables HOME position appear on the display Note If start up fails an error message indicating the cause is displayed If a device is in the custody transfer mode the error message POWER BRK DWN appears on the display each time the power supply is applied This error message has to be reset and ac...

Page 57: ...uides you systematically through the setup procedure for all the major device functions that have to be configured for standard measuring operation A0005413 en Fig 43 QUICK SETUP COMMISSIONING menu for the rapid configuration of important device functions E E Esc E XXX XXX XX HOME POSITION QS Commission Language Defaults Quick Setup Unit Volume flow Measuring Mode Frequency Pulse Current Output Fr...

Page 58: ... of the electronics compartment 1 Switch off power supply 2 Remove the I O board ä 74 3 Position the jumpers å 44 Caution Risk of destroying the measuring device Set the jumpers exactly as shown in the graphic Incorrectly set jumpers can cause overcurrents that would destroy either the measuring device or external devices connected to it 4 Installation of the I O board is the reverse of the remova...

Page 59: ... means of the configurable relay output Performing empty pipe and full pipe adjustment EPD 1 Select the appropriate function in the function matrix HOME F R PROCESS PARAMETER F R EPD ADJUSTMENT 2 Empty the piping In the case of EPD empty pipe adjustment the wall of the measuring tube should still be wetted with fluid for the adjustment procedure In the case of OED empty pipe adjustment the wall of...

Page 60: ...ich process and measuring device data are stored By plugging these modules into other slots device configurations can be duplicated onto other measuring devices to cite just one example 6 7 1 HistoROM S DAT sensor DAT The S DAT is an exchangeable data storage device in which all sensor relevant parameters are stored i e diameter serial number calibration factor zero point ...

Page 61: ...e Endress Hauser 61 7 Maintenance No special maintenance work is required 7 1 Exterior cleaning When cleaning the exterior of measuring devices always use cleaning agents that do not attack the surface of the housing and the seals ...

Page 62: ...20 mA current loop RIA251 Field display unit RIA261 Digital field display unit for looping into 4 to 20 mA current loop RIA261 Memograph M graphic display recorder The Memograph M graphic display recorder provides information on all the relevant process variables Measured values are recorded correctly limit values are monitored and measuring points analyzed The data are stored in the 256 MB intern...

Page 63: ... e mail or SMS Synchronized time stamping of all measured values Remote diagnosis and remote configuration of connected HART devices FXA520 FXA195 The Commubox FXA195 connects intrinsically safe Smart transmitters with HART protocol to the USB port of a personal computer This makes the remote operation of the transmitters possible with the aid of configuration programs e g FieldCare Power is suppl...

Page 64: ...ible and no output signals present 1 Check the power supply terminals 1 2 2 Check the device fuse ä 78 85 to 260 V AC 0 8 A slow blow 250 V 20 to 55 V AC 16 to 62 V DC 2 A slow blow 250 V 3 Measuring electronics defective order spare parts ä 62 Custody transfer mode To eliminate fault lead seal must be broken No display visible but output signals are present 1 Check whether the ribbon cable connec...

Page 65: ...r P process error Error message type fault message notice message EMPTY PIPE Error designation e g measuring tube is only partly filled 03 00 05 duration of error occurrence in hours minutes and seconds 401 error number Caution Also observe the information on ä 44 The measuring system interprets simulations and positive zero return as system errors but displays them as notice messages only Other e...

Page 66: ... S AMP HW EEPROM 011 Amplifier Defective EEPROM Replace the amplifier board Custody transfer mode To eliminate fault lead seal must be broken 012 S AMP SW EEPROM 012 Amplifier Error accessing EEPROM data The EEPROM data blocks in which an error has occurred are displayed in the TROUBLESHOOTING function Press Enter to acknowledge the errors in question default values are automatically inserted inst...

Page 67: ...r mode To eliminate fault lead seal must be broken 271 S POWER BRK DWN 271 Amplifier Power supply is interrupted Note This error message is only displayed or output in custody transfer mode Custody transfer mode Reset error message via the status input auxiliary input No 3xx System limits exceeded 321 S TOL COIL CURR 321 Sensor Coil current is out of tolerance Check the following electrical connec...

Page 68: ...During operation no software version can be loaded 502 S UP DOWNLOAD ACT 502 Uploading or downloading the device data via operating program Currently no other functions are possible Wait until the procedure is finished Custody transfer mode Checking via a test device is not possible No 6xx Simulation mode active 601 S POS ZERO RETURN 601 Positive zero return active Caution This message has the hig...

Page 69: ... P Process error Fault message with an effect on the outputs Notice message without an effect on the outputs 401 P EMPTY PIPE 401 Measuring tube partially filled or empty 1 Check the process conditions of the plant 2 Fill the measuring tube Custody transfer mode Reset error message via the status input or via the reset key 461 P ADJ NOT OK 461 EPD adjustment not possible because the fluid s conduc...

Page 70: ...sible in custody transfer mode Measured value reading on display even though measuring tube is empty 1 Perform empty pipe full pipe adjustment and then switch on Empty Pipe detection ä 59 2 Remote version Check the terminals of the EPD cable ä 29 3 Fill the measuring tube The current output signal is always 4 mA irrespective of the flow signal at any given time 1 Select the BUS ADDRESS function an...

Page 71: ...4 20 mA 2 mA 4 20 mA HART 2 mA 4 20 mA NAMUR 3 5 mA 4 20 mA HART NAMUR 3 5 mA 4 20 mA US 3 75 mA 4 20 mA HART US 3 75 mA 0 20 mA 25 mA 0 mA 4 20 mA 25 mA 2 mA 4 20 mA 25 mA HART 2 mA MAXIMUM VALUE 0 20 mA 22 mA 4 20 mA 22 mA 4 20 mA HART 22 mA 4 20 mA NAMUR 22 6 mA 4 20 mA HART NAMUR 22 6 mA 4 20 mA US 22 6 mA 4 20 mA HART US 22 6 mA 0 20 mA 25 mA 25 mA 4 20 mA 25 mA 25 mA 4 20 mA 25 mA HART 25 mA...

Page 72: ...ance with the current flow value HOLD VALUE The totalizers continue to count the flow in accordance with the last valid flow value before the error occurred Status output In the event of a fault or power supply failure Status output non conductive No effect on status output 1 fixed setting in custody transfer mode Failsafe mode of outputs and totalizers Process system error is current Positive zer...

Page 73: ... scope of spare parts Note You can order spare parts directly from your Endress Hauser service organization by providing the serial number printed on the transmitter s nameplate ä 7 Spare parts are shipped as sets comprising the following parts Spare part Additional parts small items threaded fasteners etc Mounting instructions Packaging A0009764 Fig 45 Spare parts for Promag 51 transmitter field ...

Page 74: ... certified devices see the notes and diagrams in the Ex specific supplement to these Operating Instructions Caution Use only original Endress Hauser parts 1 Switch off power supply 2 Unscrew cover from the transmitter housing 3 Remove the local display 1 as follows Press in the latches 1 1 at the side and remove the display module Disconnect the ribbon cable 1 2 of the display module from the ampl...

Page 75: ...1 Local display 1 1 Latch 1 2 Ribbon cable display module 2 Screws of electronics compartment cover 3 Aperture for tool removal installation 4 Power supply board 5 Amplifier board 5 1 Electrode signal cable sensor 5 2 Coil current cable sensor 5 3 Histo ROM S DAT sensor data memory 6 I O board 4 5 6 3 2 1 1 2 5 1 5 3 5 2 1 1 3 3 ...

Page 76: ...Ex certified devices see the notes and diagrams in the Ex specific supplement to these Operating Instructions Caution Use only original Endress Hauser parts 1 Switch off power supply 2 Remove the screws and open the hinged cover 1 of the housing Remove screws of the electronics module 2 3 Then push up electronics module and pull it as far as possible out of the wall mounted housing 4 Disconnect th...

Page 77: ... Housing cover 2 Electronics module 3 Ribbon cable display module 4 Cover of electronics compartment 3 screws 5 Aperture for tool removal installation 6 Power supply board 7 Amplifier board 7 1 Electrode signal cable sensor 7 2 Coil current cable sensor 7 3 Histo ROM S DAT sensor data memory 8 I O board 6 7 8 5 5 3 4 7 1 7 3 7 2 1 2 3 5 ...

Page 78: ...s 1 Switch off power supply 2 Remove the power supply board field housing ä 74 wall mount housing ä 76 3 Remove cap 1 and replace the device fuse 2 Use only fuses of the following type Power supply 20 to 55 V AC 16 to 62 V DC 2 0 A slow blow 250 V 5 2 20 mm Power supply 85 to 260 V AC 0 8 A slow blow 250 V 5 2 20 mm Ex rated devices see the Ex documentation 4 Installation is the reverse of the rem...

Page 79: ...nclose special handling instructions if necessary for example a safety data sheet as per EC REACH Regulation No 1907 2006 Remove all residues Pay special attention to the grooves for seals and crevices which could contain residues This is particularly important if the substance is hazardous to health e g flammable toxic caustic carcinogenic etc Note You will find a preprinted Declaration of contam...

Page 80: ... induced voltage Measuring range Typically v 0 01 to 10 m s 0 033 to 33 ft s with the specified measuring accuracy Operable flow range Not in custody transfer mode 1000 1 In custody transfer mode up to 160 1 corresponding to 0 04 to 10 m s Input signal Status input auxiliary input Galvanically isolated U 3 to 30 V DC Ri 5 k Configurable for totalizer reset positive zero return error message reset ...

Page 81: ...on off ratio 1 1 pulse width max 10 s Signal on alarm Current output Failsafe mode selectable for example according to NAMUR Recommendation NE 43 ä 71 Pulse frequency output Fallback value only with certified pulse output Status output Non conductive in the event of a fault or power supply failure switching response selectable ä 71 Note In custody transfer mode error messages can be reset via the ...

Page 82: ...ecting cable for remote version Cable entry M20 1 5 8 to 12 mm 0 31 to 0 47 inch Threads for cable entries NPT G Cable specifications ä 32 Power consumption Power consumption AC 15 VA including sensor DC 15 W including sensor Switch on current Max 3 A 5 ms at 24 V DC Max 8 5 A 5 ms at 260 V AC Power supply failure Lasting min 1 power cycle EEPROM saves measuring system data S DAT exchangeable data...

Page 83: ...15 to 150 Orientation Any orientation vertical horizontal Restrictions and additional installation instructions ä 20 Mechanical ambient conditions Class M2 Climatic ambient conditions 40 to 55 C 40 to 131 F condensation possible Note At ambient temperatures below 20 4 F the readability of the display may be impaired Sensor Carbon steel flange material 10 to 60 C 14 to 140 F Stainless steel flange ...

Page 84: ...ponds to the operating temperature range of the measuring transmitter and the appropriate measuring sensors Caution The measuring device must be protected against direct sunlight during storage in order to avoid unacceptably high surface temperatures Choose a storage location where moisture does not collect in the measuring device This will help prevent fungus or bacteria infestation which can dam...

Page 85: ... to partial vacuum Limit values for abs pressure mbar psi at fluid temperatures of 25 C 77 F mm inch 25 to 800 1 to 40 Polyurethane 0 50 to 800 2 to 78 Hard rubber 0 Nominal diameter Resistance of measuring tube lining to partial vacuum Limit values for abs pressure mbar psi at fluid temperatures of 25 C 77 F mm inch PTFE PFA mbar psi mbar psi 15 0 0 0 0 25 1 0 0 0 0 32 0 0 0 0 40 1 0 0 0 0 50 2 0...

Page 86: ...version Remote version without cable Sensor Transmitter mm inch EN DIN EN DIN 25 1 PN 40 7 3 PN 40 5 3 6 0 32 1 8 0 6 0 6 0 40 1 9 4 7 4 6 0 50 2 10 6 8 6 6 0 65 2 PN 16 12 0 PN 16 10 0 6 0 80 3 14 0 12 0 6 0 100 4 16 0 14 0 6 0 125 5 21 5 19 5 6 0 150 6 25 5 23 5 6 0 200 8 PN 10 45 PN 10 43 6 0 250 10 65 63 6 0 300 12 70 68 6 0 350 14 115 113 6 0 400 16 135 133 6 0 450 18 175 173 6 0 500 20 175 1...

Page 87: ...rotective coating DN 350 with protective lacquering Seals Seals to DIN 1514 1 Ground disks 1 4435 316L Alloy C 22 tantalum titanum Weight data of Promag P in kg Nominal diameter Compact version Remote version without cable Sensor Transmitter mm inch EN DIN EN DIN 15 PN 40 6 5 PN 40 4 5 6 0 25 1 7 3 5 3 6 0 32 1 8 0 6 0 6 0 40 1 9 4 7 4 6 0 50 2 10 6 8 6 6 0 65 2 PN 16 12 0 PN 16 10 0 6 0 80 3 14 0...

Page 88: ... S235JRG2 C22 FE 410W B DN 300 with Al Zn protective coating DN 350 with protective lacquering Seals Seals to DIN 1514 1 Ground disks 1 4435 316L or Alloy C 22 Material load diagram The material load diagrams pressure temperature graphs for the process connections can be found in the Technical Information document for the device in question List of supplementary documentation ä 91 Fitted electrode...

Page 89: ...h and Czech South and Eastern Asia SEA English Japanese Indonesian Note You can change the language group via the operating program FieldCare Remote operation Operation via HART protocol and FieldCare 10 1 11 Certificates and approvals CE mark The measuring system is in conformity with the statutory requirements of the EC Directives Endress Hauser confirms successful testing of the device by affix...

Page 90: ...7 23 EC Measuring device approval The measuring device is approved as a cold water meter MI 001 for volume measurement for operation subject to legal metrological control in accordance with the European Measuring Instruments Directive 2004 22 EC MID type examination certificate DE 07 MI001 PTB014 The device is qualified to OIML R49 with an associated OIML Test Report Other standards and guidelines...

Page 91: ...is delivered with appropriate factory settings if no information is given on the full scale value for current output the current range 0 4 to 20 mA pulse value display mode or totalizer units 10 1 13 Accessories Various accessories which can be ordered separately from Endress Hauser are available for the transmitter and the sensor ä 62 The Endress Hauser service organization can provide detailed i...

Page 92: ...ctrical connection Commubox FXA 195 36 HART handheld terminal 36 Electrical connections 82 Electrodes EPD electrode 15 EMC electromagnetic compatibility 32 83 84 Empty pipe full pipe adjustment 59 Error message types 44 Error messages Process errors application errors 69 System error device error 66 European Pressure Equipment Directive 90 Ex approval 89 Exterior cleaning 61 F Field Xpert SFX100 3...

Page 93: ...Power consumption 82 Power supply 82 Power supply failure 82 Pressure loss Adapters reducers expanders 17 Pressure measuring device approval 90 Pressure tightness 85 Process connections 88 Process error definition 44 Process error messages 69 Promag P Ground cable 22 Installation 22 Seals 22 Tightening torques 23 Promag W Ground cable 20 Installation instructions 20 Seals 20 Tightening torques 21 ...

Page 94: ...lling the wall mount transmitter housing 26 Turning the field housing aluminum 24 Turning the field housing stainless steel 24 Troubleshooting 64 Types of error system and process errors 44 V Vibration resistance 84 Vibrations 16 W Wall mount housing installing 26 Weights 86 Wiring 29 ...

Page 95: ...____________________________________________ ______________________________________________________________________________________________________________ We hereby certify that this declaration is filled out truthfully and completely to the best of our knowledge We further certify that the returned parts have been carefully cleaned To the best of our knowledge they are free of any residues in da...

Page 96: ...www endress com worldwide BA00137D 06 EN 03 10 71111278 FM SGML6 0 ProMoDo ...

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Endress+Hauser HART Proline Promag 51, Operating Instructions Manual

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