Empire Comfort Systems MILLIVOLT STANDING PILOT DVX36FP31L-4 Installation Instructions And Owner'S Manual Download Page 86

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39357-0-1018

Page 86

PARTS LIST - DVX42FP(3,7,9)

INDEX

NO.

PART NUMBER

DESCRIPTION

DVX42FP3

DVX42FP7

DVX42FP9

R9348

Insulation, Top Shield

23437

Top Shield

23219

Top Standoff (Qty. 2)

R7567

Vent Adapter

R7573

Vent Gasket

10554

Nailing Flange (Qty. 4)

23359

Flue Baffle

16223

Spring Retainer Assembly

17162

Junction Box Assembly

R3492

3-Prong Receptacle

17357

Heat Shield (Junction Box)

23116

Accent Lamp Cover

R11117

Accent Lamp

R9341

Accent Lamp Glass

R9658

R9343

Accent Lamp Gasket

R9342

Accent Lamp Bezel

R9390

Accent Lamp Wire Harness

R9377

R12256

Wire Assembly

10088

N/A

Rheostat Bracket

18879

N/A

Rheostat

R6159

N/A

3-Prong Plug

17187

Louver Assembly - Upper

23089

Ceramic Glass Door Assembly

17188

Louver Assembly - Lower

R7611

R10424

Pilot Assembly (Propane Gas)

R7612

R10423

Pilot Assembly (Natural Gas)

R7617

R9189

Pilot Gasket

23085

Burner Assembly

11499

Burner Support - Left

11377

Burner Support - Right

R5676

Air Shutter

P245

Orifice (Propane Gas)

P209

Orifice (Natural Gas)

P200

Orifice Fitting

11269

Gas Line Fitting

17369

31458

Tubing Assembly

R2423

5/16" Male Connector

R7578

R11126

R11234

Gas Valve (Propane Gas)

R7577

R11125

R11233

Gas Valve (Natural Gas)

17161

29400

Gas Valve Bracket

Use Only Manufacturer’s Replacement Parts. Use of Any Other Parts Could Cause Injury Or Death.

Summary of Contents for MILLIVOLT STANDING PILOT DVX36FP31L-4

Page 1: ...from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at risk individuals INSTALLATION INSTRUCTIONS AND OWNER S MANUAL INSTALLER Le...

Page 2: ...Log Placement 13 Log Set 44 59 Millivolt System Operating Instructions 60 61 Millivolt Standing Pilot Wiring Diagram 62 Millivolt Standing Pilot Lighting Instructions 63 Millivolt Standing Pilot Trou...

Page 3: ...duals out of the room and away from hot surfaces A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of...

Page 4: ...rm service or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of Propane Gas Odor fade due to oxidation by rust or adsorption on wal...

Page 5: ...ons shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 3 SIGNAGE A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum...

Page 6: ...h the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code or CSA B149 1 in Canada Available from theAmerican National Standards Institute Inc 11 West 42nd St New York...

Page 7: ...appliance but are sold separately Follow the instructions that come with your firescreen for proper installation DVX42 NATURAL DVX42 PROPANE Input Btu hr Maximum 37 500 35 000 Btu hr Minimum 26 000 2...

Page 8: ...VVK 5F BDM 5 8 MetalFab SureSeal 5 8 The following vent systems are acceptable for use with the DVX36 series fireplaces Note DVA 47 not for use with Flex Vent Kits For use with Simpson Duravent vents...

Page 9: ...Vent Fireplace Vent Kit Thru the wall 5 to 13 3 4 inch wall thickness Special DV Vent Kits for DVX42 Available from Empire Comfort Systems Inc dealers DVVK 5RP Direct Vent Fireplace Vent Kit for Rear...

Page 10: ...2FP A 34 3 4 882 7 mm 34 3 4 882 7 mm B 39 990 6 mm 43 1092 2 mm C 19 7 8 505 mm 19 7 8 505 mm D 25 635 mm 25 635 mm E 36 914 4 mm 40 1016 mm G 26 1 2 673 1 mm 26 1 2 673 1 mm H 40 3 4 1035 1 mm 40 3...

Page 11: ...re 6 CLEARANCES Clearance to Combustibles Back 0 0 mm Side 0 0 mm Floor 0 0 mm Top Stand off 0 0 mm Top Framing Edge 6 152 mm Note A See Figure 5 for maximum mantel depth Note B See Figure 5 for minim...

Page 12: ...et See details in Venting Section When you install your Direct Vent Fireplace in Room divider or Flat on wall corner positions a minimum of 6 inches clearance must be maintained from the perpendicular...

Page 13: ...ds used on threaded joints of gas piping shall be resistant to the action of liquefied petroleum gases The gas lines must be checked for leaks by the installer This should be done with a soap solution...

Page 14: ...4 mark and drill two 1 8 holes into fireplace side at appropriate depth See Figure 10A 4 Use eight 1 2 hex head screws supplied in hardware package to screw through slotted holes in nailing flange and...

Page 15: ...ve if needed can be applied as facing to the fireplace surround Flush Mount Mantel Installation The fireplace must extend 3 4 beyond finished wall surface when using a flush mount mantel Refer to Figu...

Page 16: ...tall certain components before the appliance is completely positioned and installed These include the direct vent system gas piping for the appliance and the electrical wiring If the fan option is use...

Page 17: ...m MINIMUM VENT CAP 6 152mm MINIMUM WALL FIRESTOP THIMBLE C A B C 6 152mm 11 1 4 286mm to 12 3 4 324mm 4 3 4 121mm to 6 1 4 159mm 9 229mm 14 1 4 362mm to 15 3 4 400mm 7 3 4 197mm to 9 1 4 235MM 12 305m...

Page 18: ...not exceed 14 5 feet Special Note For each 45 degree elbow installed in the horizontal run the length of the horizontal run MUST be reduced by 18 45cm This does not apply if the 45 degree elbows are...

Page 19: ...level a snorkel kit is recommended It allows installation depth down to 7 178mm below grade level The 7 178mm is measured from the center of the horizontal vent pipe as it penetrates through the wall...

Page 20: ...any extra framing All vent kit pipes should be assembled on the unit after the unit is moved into the final position Cutting the Hole After the fireplace has been positioned in its permanent location...

Page 21: ...39357 0 1018 Page 21 Figure 27 Figure 28 Figure 29 Example H2 3ft H3 1ft 4ft 90 90 90 6ft V1 21ft H 10ft V 21ft EXAMPLES TOP VENT RUN...

Page 22: ...terminal within a horizontal distance of 2 feet 61 cm from the cen ter line of the terminal 24 in 61 cm 24 in 61 cm L Clearance above paved sidewalk or paved drive way located on public property 7 ft...

Page 23: ...e Attention Wall firestop hole is off set towards bottom of wall opening Secure with nails or screws Continue the vent run through the firestop See Figure 32 WALL FIRESTOP HOLE IS OFF SET TOWARDS BOTT...

Page 24: ...A Vent Size A B 6 5 8 10 10 8 10 1 2 10 1 2 Figure 33 A B NAILS 4 REQUIRED CEILING FIRESTOP Vent Size A B 6 5 8 10 10 8 10 1 2 10 1 2 Figure 34 NAILS 4 REQUIRED CEILING FIRESTOP A B Vent Size A B 6 5...

Page 25: ...ictly adhered to The graph showing the relationship between vertical and horizontal side wall venting will help to determine the various vent lengths allowable The horizontal vent run refers to the to...

Page 26: ...CE Woodscrewscanandshouldbereplacedwithappropriate fasteners for use on stucco brick concrete or other types of siding CAUTION If exterior walls are finished with vinyl siding or materials that could...

Page 27: ...trees adjoining roof lines steep pitched roofs and other similar factors can result in poor draft or down drafting In these cases increasing the vent height may solve this problem Figure 39 When term...

Page 28: ...g this vent system in a chase it is always good building practice to insulate the chase as you would the outside walls of your home This is especially important for cold climate installations Upon com...

Page 29: ...e fireplace or flue with insula tion or other materials Any horizontal run must have a 1 4 rise for every one foot of run towards the vent termination The vent above the roof must terminate vertically...

Page 30: ...K 25 25 Flex extension kits The extension kits include connection hardware Installation of the Vertical Flex Termination Kit WARNING Ensure that the venting system exits the structure through the roof...

Page 31: ...p thimble assembly The opening must measure a minimum of 9 1 2 x 9 1 2 square See Fig ure 42 Figure 42 5 Next determine the location for the cutout in the roof opening This opening must be large enoug...

Page 32: ...stem may be carried to the roof then lowered through the roof cutout opening see step 5 Feed the flex vent end down through the roof opening and firestop thimble assembly installed in steps 4 through...

Page 33: ...minimum be tween supports then the roof flashing can be installed See Figure 48 Figure 48 20 Install the roof flashing and seal using common constructions practices 21 An additional storm collar band...

Page 34: ...LUE CONNECTOR 7 DIA ADAPTER COLLAR WITH GASKET CLAMPS DIRECT VENT FIREPLACE NOTE DVVK 4FV KIT MAXIMUM HEIGHT INCLUDING FIREPLACE IS 13 TO EXTEND VENT RUN AN ADDITIONAL VENT EXTENSION KIT IS NECESSARY...

Page 35: ...ter by 6 ft MF07ALA2F006 1 5 4 7 x 48 Rigid Pipe Assembly MF100554 1 6 Firestop Thimble Assembly MF100124 1 7 Roof Flashing 0 12 to 6 12 MF100091 1 8 7 Flex Adapter Collar with Gasket MF100524 1 9 7 S...

Page 36: ...fireplace Replace this collar with the 7 diameter Flex Vent adapter collar provided with the vent kit 4 Slide the Flex Vent flue pipe into the Outer Flex Vent pipe 5 Install the Wall Firestop Thimble...

Page 37: ...7 178mm diameter hole needs to be cut Measure the total wall thickness to determine whether or not the extension thimble is to be used If the combustible wall depth is over 5 3 8 137mm then the exten...

Page 38: ...tube mounting plate onto end of rigid venting system to correct posi tion Fasten the outside mounting plate to the vinyl siding kit or wall with 10 x 1 1 2 screws Ensure upward slope 11 From inside A...

Page 39: ...ly high temperature sealant to the opposite end of the tube on the inside of the tube The end with the gasket will attach to the back of the unit Continue with Step 13 PARTS LIST INDEX NUMBER PART NUM...

Page 40: ...n the fireplace manual to determine the proper height and size of the vent opening The minimum opening should be 10 wide by 12 high The minimum combustible clearance from the horizontal vent is 1 from...

Page 41: ...39357 0 1018 Page 41 PROPANE GAS CONVERSION SETTINGS Model AIR SHUTTER SETTINGS BURNER ORIFICE Opening A Propane Orifice DVX36 FULL OPEN 1 65 MM DVX42 FULL OPEN 1 80 MM Figure 63 A...

Page 42: ...39357 0 1018 Page 42 DVX 36 42 FP LOG IDENTIFICATION Log Description Part Number Front View Top View Log A R9228 Log B R9222 Log C R9227 Log D R9372 Log E R9225 Log F R9229...

Page 43: ...39357 0 1018 Page 43 DVX 36 42 FP LOG IDENTIFICATION CONT D Log Description Part Number Front View Top View Log G R9223 Log H R9373 Log I R9230 Log J R9231 Log K R9232 Log L R9224 Log M R9226...

Page 44: ...with soap and water to remove any traces of fiber The positioning of logs is critical to safe and clean operation of this fireplace Sooting and other problems may result if the logs are not properly...

Page 45: ...39357 0 1018 Page 45 LOG PLACEMENT 5 Place Log B onto log shelf on the burner ensuring pins go into holes on bottom of log See image below...

Page 46: ...39357 0 1018 Page 46 LOG PLACEMENT 6 Place Log C on far left burner pin The lip of the log will hang off the side of the burner See image below...

Page 47: ...39357 0 1018 Page 47 LOG PLACEMENT 7 Place Log D on second and third pins from left side of the burner as shown below...

Page 48: ...39357 0 1018 Page 48 LOG PLACEMENT 8 Place Log E on fourth and fifth pins from the left side of the burner as shown below...

Page 49: ...39357 0 1018 Page 49 LOG PLACEMENT 9 Place Log F on far right burner pin The lip of the log will hang off the side of the burner as shown below...

Page 50: ...39357 0 1018 Page 50 LOG PLACEMENT 10 Place Log G onto Log C pin The end of Log G will rest on firebox bottom as shown below...

Page 51: ...39357 0 1018 Page 51 LOG PLACEMENT 11 Place Log H onto Log A pin with Y branches resting on Logs D and E See image below...

Page 52: ...39357 0 1018 Page 52 LOG PLACEMENT 12 Place Log I on the two left pins of Log B as shown below...

Page 53: ...39357 0 1018 Page 53 LOG PLACEMENT 13 Place Log J on third and fourth pins from the left on Log B The Y branch will rest on Log H as shown below...

Page 54: ...39357 0 1018 Page 54 LOG PLACEMENT 14 Place Log K on far right pin of Log B as shown below...

Page 55: ...9357 0 1018 Page 55 LOG PLACEMENT 15 Place Log L between third and fourth grates on the burner The short Y branch will point left and the bottom of the Y will rest on the firebox bottom See image belo...

Page 56: ...39357 0 1018 Page 56 LOG PLACEMENT 16 Place Log M on the fifth grate from the left with the top resting on Log K as shown below...

Page 57: ...39357 0 1018 Page 57 LOG PLACEMENT 17 The log assembly is now complete...

Page 58: ...ox 21 Align the tabs on top louver brackets with slots in front posts to secure top louver 22 Close bottom louver Lift slightly to engage the end tabs into the slots in fireplace sides to close louver...

Page 59: ...ottom Left Log D R9372 Bottom Left Center Log E R9225 Bottom Right Center Log F R9229 Bottom Right Log G R9223 Front Left Log H R9373 Center Log I R9230 Top Left Log J R9231 Top Center Log K R9232 Top...

Page 60: ...wo minutes before you turn the gas control knob from the PILOT position to the ON position This time period allows the millivolts electrical current to build up to a sufficient level allowing the gas...

Page 61: ...es fail in the remote and immediate heat is desired turn the REMOTE OFF ON switch from the REMOTE position to the ON position Electric 120 volt Operated Remote Control FREC Connectthegreenandred strip...

Page 62: ...OTE OFF ON SWITCH REMOTE OFF ON THERMOPILE IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THIS UNIT MUST BE REPLACED IT MUST BE REPLACED WITH NO 18 150 C WIRE OR ITS EQUIVALENT GAS VALVE THERMOCOUPLE RE...

Page 63: ...red setting A This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly B Before lighting smell all around the appliance area for gas Be sure t...

Page 64: ...nectionsfromthethermopileatthegas valve terminals are tight and the thermopile is fully inserted into the pilot bracket Check the thermopile with a millivolt meter Take the reading at TH TP TP termina...

Page 65: ...s it is recommended that the pilot remain in the CPI standing pilot mode to reduce cold start issues and or conserve battery backup power during a power outage 3 The gas valve has inlet and outlet pre...

Page 66: ...be performed by a qualified installer service agency or the gas supplier IPI ELECTRONIC SYSTEM WIRING DIAGRAM If any of the original wire as supplied with this unit must be replaced it must be replac...

Page 67: ...ILOT LIGHTING INSTRUCTIONS A This appliance has a pilot which can be lighted with the manual on off switch a remote control or by switching the receiver switch to the ON position When lighting the pil...

Page 68: ...56 Troubleshooting Before proceeding with the procedures in the following trouble shooting table verify that the power supply AC DC adapter is present and that the batteries inside the receiver and or...

Page 69: ...e electrical connections integrity and make sure they are in accordance with the relevant system wiring diagram If necessary replace the wire harness 2 If pilot flow adjuster screw is not sealed Check...

Page 70: ...ase and verify voltage at ignition between the EV1 terminal and the ground connection on the valve body 5 1 If the voltage is greater than 0 then Replace Valve 5 2 Or Replace DFC 6 Check the pressure...

Page 71: ...tteries Ambient Temperature Ratings 0 50 C 32 122 F Radio Frequency 315 MHz NOTICE THE TRANSMITTER AND RECEIVER ARE RADIO FREQUENCY DEVICES PLACING THE RECEIVER IN OR NEAR METAL SEVERELY REDUCES THE S...

Page 72: ...on Display With the system in the OFF position press the THERMOSTAT key and the MODE key at the same time Look at the LCD screen on the Transmitter to verify that a C or F is visible to the right of t...

Page 73: ...in the high position Figure 75 Flame OFF Figure 76 Flame Level 1 Figure 77 Flame Level 5 Figure 78 Flame Level Maximum Thermostat Transmitter Operation The Remote Control can operate as a room thermo...

Page 74: ...et temperature press the UP or DOWN ARROW keys until the desired set temperature is displayed on the LCD screen of the Transmitter NOTICE When Smart Thermostat is activated the manual flame height adj...

Page 75: ...Use the Up Down Arrow Buttons Figure 71a to adjust the output level A single beep will confirm reception of the command OFF Figure 84 OFF Figure 85 Continuous Pilot Intermittent Pilot CPI IPI Selectio...

Page 76: ...e 89 Using Without a Remote Control Remove the decorative front and outer surround to access the module With the ON OFF rocker switch in the ON position press with SW1 button on the module The module...

Page 77: ...tly located manufactured mobile home where not prohibited by local codes This appliance is not convertible for use with other gases unless a certified kit is used CAUTION Do not operate the appliance...

Page 78: ...controlled by a hand held remote control Refer to remote instructions for detailed operation information A This appliance is equipped with an ignition device which au tomatically lights the pilot Do n...

Page 79: ...fy the electrical connections integrity and make sure they are in accordance with the relevant system wiring diagram If necessary replace the wire harness 2 If pilot flow adjuster screw is not sealed...

Page 80: ...ructions 5 Remove the provided wiring harnesses from EV2 of gas valve red base and verify voltage at ignition between the EV1 terminal and the ground connection on the valve body 5 1 If the voltage is...

Page 81: ...nd cleaning may be required if the fireplace is installed in an area exposed to pet hair or dust or to excessive lint from new carpeting or bedding materials During The Annual Checkup The Technician W...

Page 82: ...91 Figure 91 2 Disengage the two glass latches Pull out and down on latch and then release See Figure 92 Figure 92 3 Angle barrier screen frame so the barrier screen bracket rests over the glass fram...

Page 83: ...cleaner and warm water we recommend gas fireplace glass cleaner After that the glass should be cleaned two or three times during each heating season depending on the circumstances present General Gla...

Page 84: ...2256 Wire Assembly 20 10088 10088 N A Rheostat Bracket 21 18879 18879 N A Rheostat 22 R6159 R6159 N A 3 Prong Plug 23 R9234 R9234 R9234 Banded Brick Liner Left 24 R9235 R9235 R9235 Banded Brick Liner...

Page 85: ...bly 50 18880 Blower Shield 51 R11532 Switch Terminal Black 52 R7649 R7649 Fan Control Switch 53 23501 23501 23501 Blower Heat Shield 54 23694 23694 23694 Air Shutter Shield 55 29382 35154 Module Tray...

Page 86: ...2256 Wire Assembly 20 10088 10088 N A Rheostat Bracket 21 18879 18879 N A Rheostat 22 R6159 R6159 N A 3 Prong Plug 26 17187 17187 17187 Louver Assembly Upper 27 23089 23089 23089 Ceramic Glass Door As...

Page 87: ...r Shutter Shield 55 29382 35154 Module Tray 57 R7615 Cord Set 58 R11034 R11034 Wire Harness 59 R11127 R12383 Control Module 60 R11128 AC Adapter 61 R11122 R11122 Battery Back up 71 R2667 R11516 Wire H...

Page 88: ...21 20 BLOWER ASSEMBLY 48 49 52 50 3 6 6 6 53 36 29 30 42 37 35 34 32 43 31 33 54 40 39 41 REMOTE CONTROL VALVE ASSEMBLY 38 61 46 59 39 40 46 47 44 45 MILLIVOLT VALVE ASSEMBLY 38 41 INTERMITTENT PILOT...

Page 89: ...se and can be ordered by your Service Person or Dealer Proof of purchase is required for warranty parts All parts listed in the Parts List have a Part Number When ordering parts first obtain the Model...

Page 90: ...on fireplace 10 Installation of FBB4 optional variable speed blower assembly is completed Wiring The appliance when installed must be electrically grounded in accordance with local codes or in the ab...

Page 91: ...mately 6 of wire in the junction box for connection Attach black wire to one side of the receptacle and white wire to opposite side of receptacle The ground wire should be attached to the green ground...

Page 92: ...an now be accessed Note Do not handle the lamp bulb with bare fingers protect with clean dry cloth The lamp will pull straight out of the socket When re installing ensure integrity of gasket seal THE...

Page 93: ...hat your dealer can furnish contact Empire Comfort Systems Inc Nine Eighteen Freeburg Ave Belleville Illinois 62220 2623 DECORATIVE ACCESSORIES Decorative Louver Mission Decorative Louver Arch Decorat...

Page 94: ...ed coffee bricks with charcoal mortar in running bond courses plus an accent band of diagonal bricks Clearance to Combustibles Back 0 0 mm Side 0 0 mm Floor 0 0 mm Top Stand off 0 0 mm Top Framing Edg...

Page 95: ...imensions Dimension DVX36FP DVX42FP A 34 3 4 882 7mm 34 3 4 882 7 B 39 990 6mm 43 1092 2mm C 19 7 8 505mm 19 7 8 505mm D 25 635mm 25 635mm E 36 914 4mm 40 1016mm G 26 1 2 673 1mm 26 1 2 673 1mm H 40 3...

Page 96: ...urnished with the appliance A bill of sale cancelled check or payment record should be kept to verify purchase date and establish warranty period Ready access to the appliance for service What Is Not...

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