Emerson Rosemount 753R Reference Manual Download Page 6

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Reference Manual

00809-0100-4379, Rev AA

March 2006

Rosemount 753R Indicator

TOC-2

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Device Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Measurement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Alert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Query Request. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

E-Mail Notification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Discrete Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Discrete Input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Master Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

SECTION 5

Web Interface-Data

Viewing

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Summary Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

History Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Alert Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

SECTION 6

Troubleshooting

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Disassembly Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Remove from Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Remove Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Remove Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

Remove the SuperModule from the Housing . . . . . . . . . . . . . . . . . 6-4

Reassembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

Attach the SuperModule to the Housing. . . . . . . . . . . . . . . . . . . . . 6-5

Install Assembly in the PlantWeb Housing. . . . . . . . . . . . . . . . . . . 6-5

Install the Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

Device ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

APPENDIX A

Reference Data

Functional Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1

Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2

Dimensional Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2

Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-5

iTraX

Transmission Ordering Information . . . . . . . . . . . . . . . . . . . . .A-5

APPENDIX B

Product Certifications

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1

Approved Manufacturing Locations . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1

Telecommunication Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1

Ordinary Locations Certifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1

Hazardous Locations Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1

North American Certifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1

Summary of Contents for Rosemount 753R

Page 1: ...www rosemount com Reference Manual 00809 0100 4379 Rev AA March 2006 Rosemount 753R with iTrax Remote Web Based Monitoring Indicator ...

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Page 3: ...product Rosemount Inc has two toll free assistance numbers Customer Central Technical support quoting and order related questions United States 1 800 999 9307 7 00 am to 7 00 pm CST Asia Pacific 65 777 8211 Europe Middle East Africa 49 8153 9390 North American Response Center Equipment service needs 1 800 654 7768 24 hours includes Canada Outside of these areas contact your local Rosemount represe...

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Page 5: ...stallation 2 4 Consider Housing Rotation 2 4 LCD Meter Rotation 2 5 Consider RPS Positioning 2 5 Connect Wiring and Power Up for Integrated Transmitters 2 6 Connect Wiring and Power Up for Remote Mounted Transmitters 2 7 Hazardous Locations 2 8 Grounding the Wireless Indicator Case 2 8 Decommissioning Procedures 2 8 Physical Process Decommissioning 2 9 Service Decomissioning 2 9 SECTION 3 Web Inte...

Page 6: ...bly Procedures 6 3 Remove from Service 6 3 Remove from Service 6 3 Remove Terminal Block 6 3 Remove Assembly 6 4 Remove the SuperModule from the Housing 6 4 Reassembly Procedures 6 5 Attach the SuperModule to the Housing 6 5 Install Assembly in the PlantWeb Housing 6 5 Install the Terminal Block 6 5 Device ID 6 5 APPENDIX A Reference Data Functional Specifications A 1 Physical Specifications A 2 D...

Page 7: ...or when integrated with various Rosemount transmitters Section 3 Web Interface Connectivity contains instructions for iTraX start up and account maintenance Section 4 Web Interface Configuration and Maintenance provides instruction on commissioning and operating 753R Series monitors Information on software functions configuration parameters and on line access through the iTraX website also are inc...

Page 8: ...ntervals Rosemount 753R with iTraX web interface allows the user to monitor remote assets which do not otherwise have access to a local host for data collection Remote bulk inventory monitoring is the most common though not the only application of this innovative solution Through iTraX the user is able to Reconfigure how often readings and transmissions can be made as monitoring needs change Creat...

Page 9: ...53R web based monitoring solution include Improved Inventory Management Paper Chart Recorder Replacement Future Pipeline Metering Future Using iTraX Online Help To access iTraX on line help information at any time select the question mark image in the upper right corner of the screen Technical Assistance For problems or questions that cannot be resolved through the iTraX manual or on line Help con...

Page 10: ...Reference Manual 00809 0100 4379 Rev AA March 2006 Rosemount 753R Indicator 1 4 ...

Page 11: ...er is also included It describes basic pipe fitting and wiring procedures for transmitter installation SAFETY MESSAGES Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operation Information that raises potential safety issues is indicated with a warning symbol Refer to the following safety messages before performing an...

Page 12: ...n order to satisfy FCC RF exposure requirements for mobile transmitting devices Web based monitoring is intended for monitoring opoerations only and is not intended forany control operations Data is not designed to integrate into Distributed Control Systems iTraX data can be made available through optional connectivity Contact factory for more information Keep any source of fire or electrical spar...

Page 13: ...s a result of sulfation MECHANICAL CONSIDERATIONS Avoid installing antenna around or near any large motors or other equipment that could create strong Radio Frequency Interference RFI ENVIRONMENTAL CONSIDERATIONS Following suggested access requirements and proper transmitter mounting and cover installation procedures can help optimize transmitter performance See transmitter specific manual for det...

Page 14: ...ntegrated pressure transmitter consistent with its respective Quick Installation Guide NOTE Best practice is to install the device in a vertical and upright position Position the antenna in a vertical orientation for best signal reception Consider Housing Rotation The electronics housing can be rotated up to 180 degrees in either direction to improve field access to improve operational functions o...

Page 15: ...he meter out Rotate the LCD meter to the desired direction and snap back into place Replace the front housing cover and tighten NOTE The jumpers may come loose while removing the LCD meter Be sure that they are fully seated in the housing before snapping the LCD meter into place Consider RPS Positioning When installing the optional Remote Power Supply RPS position the solar panel so that it has th...

Page 16: ...ected HART transmitter is supplied by the 753R 2 Connect the positive lead to the terminal marked and the negative lead to the terminal marked pwr comm Avoid contact with leads and terminals Do not connect powered signal wiring to the HART terminals 3 Plug and seal unused conduit connections on the wireless indicator housing to avoid moisture accumulation in the terminal side Install wiring with a...

Page 17: ...nufacturer s instructions including the user supplied Intrinsic Safety barrier if necessary b Connect the HART and wiring to the terminals 3 Connect the positive lead to the terminal marked and the negative lead to the terminal marked pwr comm Avoid contact with leads and terminals Do not connect powered signal wiring to the HART terminals 4 Plug and seal unused conduit connections on the wireless...

Page 18: ... connection to earth ground with minimal impedance Methods for grounding the wireless indicator case include Internal Ground Connection The Internal Ground Connection screw is inside the terminal side of the electronics housing The screw is identified by a ground symbol and is standard on all Model 753R Series indicators DECOMMISSIONING PROCEDURES Please be familiar with all warnings before attemp...

Page 19: ...the side of the housing marked FIELD TERMINALS Disconnect the negative terminal from the power supply 753R with Line Power Supply Open the side of the housing marked FIELD TERMINALS Disconnect the negative terminal from the power supply Service Decomissioning Please call RCC to cancel the iTraX service Tag information will be needed to complete the decommissioning process Warning service charges w...

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Page 21: ... Accounts page 3 4 Security Provisions page 3 6 OVERVIEW This section contains information about how to use iTraX interface STARTING ITRAX To start iTraX 1 Open a web browser and enter the following site URL https www emersonprocess com rosemount products accessories m75 3_content html 2 Select the iTraX icon at the top of th page or from the ITraX tab at the bottom 3 In the iTraX User Login enter...

Page 22: ...ail notification configurations Account manages account settings including user profile and additional accounts Current user may also reload or log out from this area Application Workspace The Application Workspace allows the user to view tables enter data and manage iTraX account information User Help The User Help button provides access to the on line manual with directions on how to resolve pro...

Page 23: ...User Profile Settings Password To change the User Password 1 Select the Change Password link on the User Profile page 2 Enter the Old Password in the field provided 3 Determine a new password and enter it in the New Password field 4 Re enter the password in the Confirmed New Password field to confirm proper spelling 5 Click Submit to activate the new password 6 If a User Password is forgotten it c...

Page 24: ...t To change the settings of an existing account 1 Select the highlighted login name you wish to edit 2 Change any of the desired settings which include Effective date and time that account access begins Expiration date and time that account access ends Selecting the Never Expires box continues access indefinitely and overrides the expiration setting Time Zone Set the appropriate time zone to the s...

Page 25: ...Set the Effective date and time that the user account is active 5 Set the Expiration date and time if desired If a specific account expiration date and time is not desired or is currently unknown check the Never Expires box 6 Choose the Time Zone appropriate to the location of the user 7 Choose the Tags that the user is given access to 8 If desired give the user Device Configuration access rights ...

Page 26: ...is both reliable and secure Password Protection Ensures that only the intended users have access to transmitter data It is recommended that users change the login password regularly to provide additional security Website User Access Time out When the iTraX interface remains unused for 15 minutes the user must re enter login information Centralized Secure Server The iTraX system stores all user dat...

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Page 29: ... the following configuration options are available Measurement Change the device tag name Set device measurement parameters Set transmission parameters Enter an e mail address to receive a configuration acknowledgement Alerts Set alert parameters Define effective and expiration dates Configure e mail settings to receive electronic alert notification Query Request Request configuration from a trans...

Page 30: ...nsmitting data HART Address Select the HART multidrop address either by allowing the system to assign it automatically Auto or by choosing an address between 1 and 15 that matches the connected HART Transmitter Turn On Time Enter the number of seconds that the HART Transmitter requires to provide valid data default is 2 seconds refer to respective HART Transmitter manual for best practices Device ...

Page 31: ...he measured variable falls below the pre determined alert set point c Both Activates the alert when the measured variable moves across the pre determined alert set point rising or falling 6 Unit Select which unit of measurement e g psi applies to the measured variable The unit must match the unit selected in the attached HART transmitter 7 Set Point Set the numeric value that represents the point ...

Page 32: ...surement to move a certain amount back within the safe operating range before resetting the alert This delay is called dead band and helps prevents rapid on off cycling of alerts QUERY REQUEST To perform a Query Request which confirms teh 753R configuration parameters via email at the next transmission 1 Select the desired data type from the available Query Type list 2 Enter an e mail address in t...

Page 33: ...IL NOTIFICATION The notification e mail configuration page lets the user set up e mail accounts that will receive electronic notifications related to the selected tags E mail accounts that may be entered include Maintenance E mail Operations Dispatch E mail General E mail Click Submit to process the settings Figure 4 5 E Mail Notification Configuration 7 5 3 _ 0 7 _ A A T I F 7 5 3 _ 0 8 _ A A T I...

Page 34: ... best when the device is powered locally with a Remote Power Supply RPS Always On The wireless indicator is in constant power mode does not enter a sleep mode when not operating This power mode should only be used for devices that are line powered through a continuous power supply NOTE When used with the RPS Always On mode will deplete the battery at a higher rate than normal Acknowledgement E mai...

Page 35: ...n acknowledgement of the changes to the discrete output configuration settings if desired 5 Submit After choosing all settings click Submit to activate Example The following example shows configuration for the Discrete Output It shows that DO Mode is enabled DO Trigger Alert is Low Level Disabled and the DO Direction is Low High Figure 4 7 Discrete Output Configuration DISCRETE INPUT See factory f...

Page 36: ...eference Manual 00809 0100 4379 Rev AA March 2006 Rosemount 753R Indicator 4 8 Example The following example shows configuration for five tags to be reset Figure 4 8 Master Reset 7 5 3 _ 0 9 _ A A T I F ...

Page 37: ...tton on the keyboard and selecting all desired tags Choose all applicable tags by selecting the asterisk 2 Click Submit Summary Report data includes Tag Identifier associated with a specific wireless indicator Time The last time that a reading was made by the identified wireless indicator PV Primary Variable measurement reading SV Secondary Variable measurement reading TV Tertiary Variable measure...

Page 38: ... to 753R Check connections and or HART address Slave Device Malfunction Slave device is reporting a malfunction Replace HART transmitter refer to HART device manual for corrective action Slave Device Configuration Error Alert unit mis match or device address mis match Check Alert units and or see device replacement instructions Discrete Output Active Alert has caused the DO to be activated No acti...

Page 39: ...ing on the icon to access an interactive calendar 3 Choose an ending date and time in the To data entry section by either using the pull down menus or clicking on the icon to access an interactive calendar 4 Click Submit NOTE Click Reload to refresh the page with the current settings History Report data includes Tag Identifier associated with a specific wireless indicator Time The time the reading...

Page 40: ...ery voltage is low Recharge or replace battery 753R DB Overrun Buffer memory exceeded capacity No action required Slave Device Disconnected Transmitter not reporting to 753R Check connections and or HART address Slave Device Malfunction Slave device is reporting a malfunction Replace HART transmitter refer to HART device manual for corrective action Slave Device Configuration Error Alert unit mis ...

Page 41: ...urrent alert notifications attributable to a specific wireless indicator tag name which can be viewed by clicking on the highlighted value for detailed alert information Count Indicates the number of occurences of the associated alert within the selected time span Alert Report Details data includes TagName Identifier associated with a specific wireless indicator tag name Time The time the alert wa...

Page 42: ...anual for corrective action Slave Device Configuration Error Alert unit mis match or device address mis match Check Alert units and or see device replacement instructions Discrete Output Active Alert has caused the DO to be activated No action required Button Error Button event active or in process No action required Slave Device Saturated HART transmitter saturated See device manual or check proc...

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Page 44: ...Reference Manual 00809 0100 4379 Rev AA March 2006 Rosemount 753R Indicator 5 8 ...

Page 45: ...sure the safety of the personnel performing the operations Information that raises potential safety issues is indicated by a warning symbol Refer to the following safety messages before performing an operation preceded by this symbol Warnings Explosions can result in death or serious injury Do not remove the wireless indicator covers in explosive environments when the circuit is live Before connec...

Page 46: ...tic Data Button for 10 seconds Perform master reset of 753R Not Recieving Email Notifications Verify email addresses entered correctly in iTraX Make sure device is functioning Check if alert is enabled in iTraX Not Recieving Alerts Verify device is working properly and updating PV data Check alert configuration in iTraX No Discrete Output Signal Check circuit connection Check discrete output confi...

Page 47: ...ng solution and rinse with clear water Whenever you remove the process flange or flange adapters visually inspect the Teflon o rings Replace the o rings if they show any signs of damage such as nicks or cuts If they are not damaged reuse them The 753R transmitter is attached to the process connection by four bolts and two cap screws Remove the bolts and separate the transmitter from the process co...

Page 48: ... Interface Assembly 3 Loosen the two small screws located on the assembly in the 8 o clock and 2 o clock positions 4 Pull out the assembly to expose and locate the SuperModule connector 5 Grasp the SuperModule connector and pull upwards avoid pulling wires Figure 6 1 SuperModule connector view Remove the SuperModule from the Housing IMPORTANT To prevent damage to the SuperModule cable disconnect i...

Page 49: ...mbly into the housing making sure the pins from the PlantWeb housing properly engage the receptacles on the assembly 4 Tighten the captive mounting screws 5 Attach the PlantWeb housing cover and tighten so that metal contacts metal to meet explosion proof requirements Install the Terminal Block PlantWeb Housing 1 Gently slide the terminal block into the housing making sure the pins from the PlantW...

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Page 51: ...SPECIFICATIONS Power Supply External Power Supply Power Source Option S0AA Voltage 6 to 24 Vdc Power 1 5 watts max Remote Power Supply Power Source Option S1AA Rosemount Remote Power Supply with solar panel and battery advanced power management for up to 5 years battery life Temperature Limits Ambient 4 to 140 F 20 to 60 C Storage 40 to 185 F 40 to 85 C Humidity Limits 0 100 relative humidity Vibr...

Page 52: ...ess indicator Weights without Options wireless indicator Package Add Weight In lb kg 753R Housing and RPS 5 7 2 58 753R Housing only 3 5 1 59 753R Housing RPS and Integrated Pressure wireless indicator 8 8 3 99 753R and Integrated Pressure Transmitter 6 6 2 99 753R with Integrated Coplanar Pressuse Transmitter 8 5 165 Note Dimensions are in inches millimeters 4 20 107 1 38 35 6 60 168 4 42 112 7 5...

Page 53: ...Dimensions are in inches millimeters 4 20 107 4 42 112 8 95 227 5 72 145 3 14 80 1 40 36 4 20 107 7 06 179 11 53 293 5 01 127 6 5 165 7 5 3 R 7 5 3 _ 0 3 A A 7 5 3 _ 0 4 A A 753R with a Coplanar Mounting Bracket Note Dimensions are in inches millimeters 3 54 90 6 25 158 7 5 3 R 7 5 3 _ 0 7 A A 7 5 3 _ 0 8 A A 7 5 3 _ 0 9 A A 2 81 71 4 70 120 7 74 197 6 15 156 ...

Page 54: ...in inches millimeters 4 42 112 10 06 256 11 53 293 7 06 179 5 01 127 6 5 165 4 20 107 1 40 36 3 14 80 4 17 106 5 72 145 4 20 107 753R Remote Power Supply In Line Mounting Configuration 7 5 3 R 7 5 3 _ 1 0 A A 7 5 3 _ 1 1 A A 7 5 3 _ 1 2 A A Note Dimensions are in inches millimeters 3 08 78 4 72 120 6 24 158 U Bolt Bracket 6 90 175 7 97 202 2 58 66 6 15 156 2 81 71 ...

Page 55: ...ries Local Line Power 6 24 Vdc S1 Solar Panel and Battery Size 1 5W Code Final Destination of Product Communications Approval 01 USA 02 Canada Code Other Options Discrete I O Y1 Discrete I O 1 Dry Contact Meters M5 1 PlantWeb LCD Display Product Certifications N5 FM Class I Division 2 Non incendive Typical Model Number 753R G 1 H0 1A S1AA 01 M5 1 Required on all units Description Invoice Interval ...

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Page 57: ...ONS As standard the wireless indicator has been examined and tested to determine that the design meets basic electrical mechanical and fire protection requirements by FM a nationally recognized testing laboratory NRTL as accredited by the Federal Occupational Safety and Health Administration OSHA HAZARDOUS LOCATIONS CERTIFICATIONS North American Certifications Factory Mutual FM Approvals N5 FM Cla...

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Page 60: ...marks of Rosemount Inc SuperModule and Coplanar trademarks of Rosemount Inc PlantWeb is a mark of one of the Emerson Process Management companies HART is a registered trademark of the HART Communications Foundation FOUNDATION fieldbus is a registered trademark of the Fieldbus Foundation Teflon is a registered trademark of E I du Pont de Nemours Co All other marks are the property of their respecti...

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