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Emerson Dixell iPro Master IPM500D, Installing And Operating Instructions, Page: 6 / 48

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Emerson Dixell iPro Master IPM500D Installing And Operating Instructions Download Page 6

 

User manual IPM500 EN rel1.0.doc 

iPro Series 

 6/48 

 

3. 

AVAILABLE APPLICATION CONFIGURATIONS 

The controller can manage two main configurations: 

- 

Plant without dedicated resources (No I\O expansion board present) 

- 

Plant with dedicated resources (I\O expansion board present) 

 

3.1 

PLANT WITHOUT DEDICATED RESOURCES 

 
The system uses the resources connected directly to the Ichill.  

- 

The main regulation is made on the average value read by the single unit regulation probes  

- 

It is possible to assign different weights to different units 

- 

The water pumps are managed directly by the ichills 

- 

The defrost synchronization is managed by the master 

- 

No expansion board required and no I\O presnt on the master 

 

 

Summary of Contents for Dixell iPro Master IPM500D

Page 1: ...IPM500D V 4 4 USER MANUAL Internal Use Only ...

Page 2: ...ME BANDS SCREEN FROM SERVICE SCREEN 20 5 1 14 TIME AND DATE SCREEN FROM TIME BANDS SCREEN 21 5 1 15 PARAMETERS SCREEN FROM SERVICE SCREEN 21 5 2 STAGES ROADMAP 24 5 2 1 PAGE 1 24 5 2 2 PAGE 2 25 6 PARAMETERS LIST 26 6 1 PARAMETERS GROUPS 26 6 1 1 PARAMETERS CF 26 6 1 2 PARAMETERS ST 27 6 1 3 PARAMETERS EX 28 6 1 4 PARAMETERS OL 32 6 1 5 PARAMETERS RO 33 6 1 6 PARAMETERS BK 34 6 1 7 PARAMETERS RT 3...

Page 3: ... FT1 in parallel to the inductive loads The customer shall bear full responsibility and risk for product configuration in order to achieve the results pertaining to installation and or final equipment system Upon the customer s request and following a specific agreement Dixell s r l may be present during the start up of the final machine application as a consultant however under no circumstances c...

Page 4: ...6 EC of the European Parliament and of the Council of 27 January 2003 and to the relative national legislation please note that There lies the obligation not to dispose of electrical and electronic waste as municipal waste but to separate the waste Public or private collection points must be used to dispose of the goods in accordance with local laws Furthermore at the end of the product s life it ...

Page 5: ...to configure in Master controller the plant water pumps and plant probes in this case the I O expansion board is required Through the Visograph user interface it is possible to read the status of the system IPX106D or IPX206D or IPX306D I O expansion needs to be used if the system requires a plant probe and or plant water pump IC206CX EVO IC208CX EVO IC205D EVO IC207D EVO Slave controller the slav...

Page 6: ...xpansion board present 3 1 PLANT WITHOUT DEDICATED RESOURCES The system uses the resources connected directly to the Ichill The main regulation is made on the average value read by the single unit regulation probes It is possible to assign different weights to different units The water pumps are managed directly by the ichills The defrost synchronization is managed by the master No expansion board...

Page 7: ...irectly to the measter The main regulation is made on the value read by the expansion board probes It is possible to manage up to three main water pumps It is possible to manage flowswitches and pressureswitches Even if the regulation probe is in alarm the master will continue the regulation according to the average of the single unit regulation probes ...

Page 8: ...ve detects the conditions to defrost it waits the Master authorization before starting it In case of forced defrost the slave actuates immediately the defrost without Master authorization Slave configuration The regulation type proportional or neutral band is defined in Master configuration the Master overwrites the correspondant parameter of each Ichill The regulation mode only chiller only heat ...

Page 9: ...ows the unit to turn on in the operation mode chiller or heat pump set by the master When the iChill is in slave mode the alarms will be managed as follow In case of alarm that has not influence on the regulation the iChill notifies the alarm to the Master In case of compressor circuit alarm or alarm that stops the unit the iChill notifies the alarm to the Master that calculates the new number of ...

Page 10: ...ers show the number of active and available power steps in the system Active Available water pumps These numbers are shown only when the expansion board is available and has configured the system water pumps Show the number of active and available water pumps Main actions On Off this key is used to turn on and off the system when it is configured only for cooling or only for heating In case of Coo...

Page 11: ...ge the value after the enter key is pressed to activate the change mode Enter this key is used to enter the change mode and also to confirm the new value for the selected set point Alarm Page this button open the alarms and notify page When a notify is active a bell will be shown on the top roght of the screen 5 1 3 UNITS SCREEN FROM MAIN SCREEN Main information Units Status here is shown the the ...

Page 12: ...is key is used to reset al the resettable alarms of the system Next page in case of more then 4 alarms active more alarm pages will be generated automatically This key is used to go to the next page Main information Current Notifications here is shown the total number of active notifications Active Notification List here are shown the acronyms described in the alarms section of the active notifica...

Page 13: ... this button open the alarms and notify page Info Key this button is used to shown the information screen related to the master 5 1 6 SYSTEM STATUS SCREEN FROM SERVICE SCREEN This screen is accessible selecting the icon in the service menu Main information Service menu icons selecting these entries it is possible to enter the various menus for the system showing information and available settings ...

Page 14: ... is visible if the unit is actually the backup unit Unit weigth here is shown the configured weight for the single unit Working hours here is shown an average value of the working hours for the power steps of the unit Starts number here is shown an average value of the number of starts for the power steps of the unit Main actions Previous key this key is used to go to the previous configured unit ...

Page 15: ...ondenser outlet probes selecting this entry is possible to have the overall view of the single unit probes confugred as condenser outlet Main actions Esc Key this key is used to go back to the previous page Up Down keys these keys are used to scroll through the menu icons in order to select the wished functionality Select key this key is used to enter in the select menu entry Alarm Key this button...

Page 16: ...the expansion board evaporator outlet probe Condenser inlet probe here is shown the value of the expansion board condenser inlet probe Condenser outlet probe here is shown the value of the expansion board condenser outlet probe Tank probe here is shown the value of the expansion tank probe Main actions Esc Key this key is used to go back to the previous page Alarm Key this button open the alarms a...

Page 17: ... button open the alarms and notify page Next key this key is used to switch between the two page views 5 1 11 FUNCTIONS SCREEN FROM SERVICE SCREEN This screen is accessible selecting the icon in the service menu Main information Unit defrost status here is shown the single state of defrost for each unit if the defrost functionality is available Main actions Previous key this key is used to switch ...

Page 18: ... the Overboost functionality Alarm key this button open the alarms and notify page Next key this key is used to switch between the functionality pages view Main information Limiter status here is shown the state of the Limiter functionality ON or OFF Limiter manual request here is possible to see if the current Limiter was enabled by key Limiter relevant data on the left side are shown the percent...

Page 19: ...rs for every single unit Main actions Previous key this key is used to switch between the functionality pages view Esc key this key is used to go back to the previous page Reset key with this key is possible to erase all the stored data related to the working hours and number of starts in the configured units Clicking this button will popup a further confirmation request before performing the acti...

Page 20: ...The pourpose of these pages is only to show the settings and not to change them Main actions Previous key this key is used to switch between the time bands pages view Esc key this key is used to go back to the previous page Set time key with this key is possible to enter the real time clock setting page in order to update the time settings Alarm key this button open the alarms and notify page Next...

Page 21: ...actions Esc key this key is used to go back to the previous page Up Down keys those keys are used to scroll between the various label for the date and time settings If a label is in editing mode this keys are used to change the value of the label Enter key this button is used to enter in editing mode once a label have been selected Another click onthis key will perform the confirmation of the chan...

Page 22: ...he current digit by 1 Minus key this key is used to decrease the current digit by 1 Right key this key is used to move the cursor to the next digit that need to be changed Enter key this button is used to confirm the inserted password and enter in the Level 2 parameters screen Main information Password screen Here is shown the actual level of protection selected to enter the parameters menu There ...

Page 23: ...ific group to see or change the correspective parameters Main actions Esc key this key is used to go back to the previous page Up key this key is used to move the cursor to the previous parameters group Down key this key is used to move the cursor to the next parameters group Select key this key is used to enter the selected parameters screen Alarm key this button open the alarms and notify page ...

Page 24: ...User manual IPM500 EN rel1 0 doc iPro Series 24 48 5 2 STAGES ROADMAP 5 2 1 PAGE 1 ...

Page 25: ...User manual IPM500 EN rel1 0 doc iPro Series 25 48 5 2 2 PAGE 2 ...

Page 26: ...ller 0 2 CF04 Heating regulation probe definition 0 evaporator inlet temperature connected to Master or Slave controllers 1 evaporator outlet temperature connected to Master or Slave controllers 2 condenser inlet temperature connected to Master or Slave controllers 3 condenser outlet temperature connected to Master or Slave controllers 4 tank temperature connected to the Master controller 0 4 CF05...

Page 27: ...lue for heating system set point ST04 110 0 230 C F Dec Int ST07 Cooling system regulation band in accord with the regulation type defined by CF01 this parameter may assume different meanings in case of proportional or neutral zone regulations 0 1 0 25 0 45 C F Dec Int ST08 Heating system regulation band in accord with the regulation type defined by CF01 this parameter may assume different meaning...

Page 28: ...4 analog input 4 5 analog input 5 6 analog input 6 7 analog input 7 0 7 EX05 This parameter allows to define which analog input is configured as condenser common inlet probe 0 not present not used 1 analog input 1 2 analog input 2 3 analog input 3 4 analog input 4 5 analog input 5 6 analog input 6 7 analog input 7 0 7 EX06 This parameter allows to define which analog input is configured as condens...

Page 29: ...red as digital input 6 analog input 3 configured as digital input 7 analog input 4 configured as digital input 8 analog input 5 configured as digital input 9 analog input 6 configured as digital input 10 analog input 7 configured as digital input 0 10 EX17 Polarity for the resource defined as thermal alarm for water pump 2 0 alarm active if the contact is open 1 alarm active if the contact is clos...

Page 30: ...igital input 10 analog input 7 configured as digital input 0 10 EX33 Resource defined as condenser flow switch 0 disabled 1 digital input 1 2 digital input 2 3 digital input 3 4 analog input 1 configured as digital input 5 analog input 2 configured as digital input 6 analog input 3 configured as digital input 7 analog input 4 configured as digital input 8 analog input 5 configured as digital input...

Page 31: ...gital input 2 3 digital input 3 4 analog input 1 configured as digital input 5 analog input 2 configured as digital input 6 analog input 3 configured as digital input 7 analog input 4 configured as digital input 8 analog input 5 configured as digital input 9 analog input 6 configured as digital input 10 analog input 7 configured as digital input 0 10 EX40 Polarity for the resource defined as Gener...

Page 32: ...verboost not enabled 1 Overboost enabled 0 1 OL03 This parameter defines for how long the regulation should run at 100 before running automatically an Overboost cycle 0 999 Hours OL04 This parameter defines which is the maximum time allowed for the Overboost to run If the Overboost don t end for temperature it can be stopped for time 0 999 Hours OL05 This parameter defines if the Limiter functiona...

Page 33: ... Value Maximum Value UM Resolution I O EXPANSION BOARD SETTINGS RO01 This parameter defines if the rotation is enabled and how is managed 0 No rotation 1 Rotation by starts 2 Rotation by hours 0 2 RO02 This parameter defines minimum delay that occurs between two rotations 0 999 Hours RO03 This parameter defines minumim number of working units required to perform the rotation 3 9 ...

Page 34: ...parameters used to setup the back up unit Parameter Description Minimum Value Maximum Value UM Resolution I O EXPANSION BOARD SETTINGS BK01 This parameter defines if the backup unit is present or not 0 Not present 1 Present 0 1 BK02 This parameter defines the back up unit initial Modbus address 1 247 ...

Page 35: ...are active on Monday 0 No time band 1 1st time band 2 2nd time band 3 3rd time band 4 1st and 2nd time band 5 1st and 3rd time band 6 2nd and 3rd time band 7 All the time bands 0 7 RT09 This parameter defines which timebands are active on Tuesday 0 No time band 1 1st time band 2 2nd time band 3 3rd time band 4 1st and 2nd time band 5 1st and 3rd time band 6 2nd and 3rd time band 7 All the time ban...

Page 36: ...User manual IPM500 EN rel1 0 doc iPro Series 36 48 1 1st time band 2 2nd time band 3 3rd time band 4 1st and 2nd time band 5 1st and 3rd time band 6 2nd and 3rd time band 7 All the time bands ...

Page 37: ...OFF ALARM ALCF3 Description Check the amount of the weights for the salve units parameters CD08 CF17 Activation Condition CF08 CF09 CF10 CF11 CF12 CF13 CF14 CF15 CF16 CF17 1000 Or CF08 CF09 CF10 CF11 CF12 CF13 CF14 CF15 CF16 CF17 999 System status The master stay in OFF ALARM ALCF4 Description Check the congruence between the parameters BK01 BK02 and the slave addresses Activation Condition BK01 1...

Page 38: ...D EX01 System status The master stay in OFF ALARM APEI Description Evaporator inlet probe alarm Activation Condition EX03 0 AND Probe alarm on selection System status The regulation uses the slave probes instead of the expansion probe ALARM APEO Description Evaporator outlet probe alarm Activation Condition EX04 0 AND Probe alarm on selection System status The regulation uses the slave probes inst...

Page 39: ...y param EX33 System status The system performs the flow switch and pumps checks and then eventually stops ALARM AWP1 Description Water pump alarm for the pump 1 Activation Condition Water pump alarm after a flow switch alarm condition System status The system performs the flow switch and pumps checks and then eventually stops Special NOTE This alarm must be reset manually or the pump will be ignor...

Page 40: ... there is no connection this Alarm Notify should be generated System status If only regulation probe configured the system stays ON and generate a notify AIPX If the waterpumps are set on the EX parameters the system goes OFF and generate the alarm AIPX Special NOTE If the connection is restored and the system is OFF it will be restarted automatically ...

Page 41: ...nal per iPRO RS485 Slave connector Serial port connector LAN or RS485 CANBUS connector for expansion and driver for electroni expansion valve Communication leds USB port for downloads BIOS ISaGRAF application maps of parameters remote display applications network configuration website and uploads log files Ethernet port for TCP IP connections SIM CARD slot only for version with GPRS modem Connecti...

Page 42: ...VISOGRAPH remote terminal Vnr 4 Remote Display Connection for VISOGRAPH remote terminal 5 Remote Display Connection for VISOGRAPH remote terminal 6 RS485 Slave RS485 Slave connection 7 RS485 Slave RS485 Slave connection 8 Serial Port LAN or RS485 MASTER Connection depend on the model 9 Serial Port LAN or RS485 MASTER Connection depend on the model 10 CAN CANBUS connection 11 CAN CANBUS connection ...

Page 43: ...LVIO 90 screw connectors for digital outputs 250Vac 6A max Microprocessor AT91SAM9260 32 bit 200Mhz Permanent FLASH memory 128MB in 8 RAM 32MB in 16 Internal clock standard 7 1 3 4 Plastic container Mount On a DIN rail EN 50022 DIN 43880 Fastened with screws via the removable plastic flaps Material PC ABS Thermoplastic Self extinguishing V0 UL94 Comparative Tracking Index CTI 300V Colour Black or ...

Page 44: ...Vdc 12Vdc GND Analogue outputs Out1 Out3 GND Analogue inputs Pb6 Pb7 PbC Additional power 5Vdc 12Vdc GND Digital relay outputs 6 NO relays 2 common CANBUS Connector Rx and Tx LED to indicate that communication is active Line terminal Term LAN serial port connector Dip switch to set the address of the device Green LED to indicate the presence of power Red status LED ALARM See relative paragraph ...

Page 45: ...0 DI 15 GND Additional power reference 5Vdc and 12Vdc and analogue inputs 0 20mA 4 20mA 0 10V 0 1V 0 5V 16 5V Additional power 5Vdc 20 GND Additional power reference 5Vdc 12Vdc and analogue outputs 21 Out1 Analogue output 1 0 10V 22 Out2 Analogue output 2 0 10V 23 Out3 Analogue output 3 0 10V 24 Pb6 Configurable analogue input 6 NTC PTC PT1000 0 20mA 4 20mA 0 5V 0 1V 0 10V DI not used 25 GND Addit...

Page 46: ... parameter Opto insulated potential free contact Number of inputs 3 Digital input status variation detection time 100ms in any case it depends on the cycle time set by the user in the given application Notes Do not use live contacts in order to prevent the inputs from being damaged 7 2 3 3 Analogue outputs Type Non opto insulated internal power Number of outputs 3 Type of analogue output configura...

Page 47: ...ly 24Vac 10 15 50 60Hz 20 36Vdc Consumption 10VA Vac 10W Vdc Connectors Molex connectors with low voltage wiring SELECOM CIVILUX connectors for digital outputs 250Vac 6A max or with a different order code Phoenix quick coupling connectors for low voltage STELVIO 90 screw connectors for digital outputs 250Vac 6A max ...

Page 48: ...nguishing V0 UL94 Comparative Tracking Index CTI 300V Colour Black 7 2 3 9 Setting the address of the device The address of the device is set via a dip switch and numbering is binary as shown in the table below If the address is changed while the device is switched on to confirm the new address remember to switch off and switch on again the device Not used ...

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