Emerson Daniel Series User Manual Download Page 77

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Testing

7.1

Test the turbine meter

7.1.1

Commission the turbine meter

After installation, commission the turbine meter to ensure that the equipment is working
properly.

Procedure

1. Inspect all electrical connections to ensure compliance with electrical codes and

safety regulations.

2. Inspect all flange bolts used to secure the turbine meter in-line to ensure that

correct mounting procedures are followed and that flange connections are leak-
free.

3. Evaluate the system setup to ensure that all components are in the correct

sequence for accurate product measurement: isolation valve, strainer, flow
straightener, turbine meter, downstream section, control valve, etc.

4. Ensure that the supply voltage to the preamplifier is within the 10-30 VDC range.

User manual

Testing

P/N 3-9008-515

March 2019

User manual

Summary of Contents for Daniel Series

Page 1: ...User manual P N 3 9008 515 Rev AF March 2019 Daniel Series 1500 Liquid Turbine Meter NPS 3 through 24 ...

Page 2: ...2 ...

Page 3: ...0 971 4 8865465 Daniel Measurement and Control Inc Headquarters 11100 Brittmoore Park Drive Houston TX 77041 USA http www emerson com Email Customer Service DanielCST Support Emerson com Customer Support Daniel TechnicalSupport Emerson com Field Lifecycle Services Tech Service Emerson com Asia Pacific danielap support emerson com Europe danielEMA cst emerson com Return Material Authorization RMA A...

Page 4: ...lt in death or serious injury WARNING Warning indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Caution indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Notice is used to address safety messages or practices not related to personal injury Important Important is a statement the user needs to know ...

Page 5: ...rts and work procedures specified in this manual Product owners Purchasers Use the correct product for the environment and pressures present See technical data or product specifications for limitations If you are unsure discuss your needs with your Daniel representative Inform and train all personnel in the proper installation operation and maintenance of this product To ensure safe and proper per...

Page 6: ...and an instruction or do not feel comfortable following the instructions contact your Daniel representative for clarification or assistance Install this product as specified in the INSTALLATION section of this manual per applicable local and national codes Follow all instructions during the installation operation and maintenance of this product Ensure that all connections to pressure and electrica...

Page 7: ...BILITY FOR PROPER SELECTION USE AND MAINTENANCE OF ANY DANIEL PRODUCT REMAINS SOLELY WITH THE PURCHASER AND END USER TO THE BEST OF DANIEL S KNOWLEDGE THE INFORMATION HEREIN IS COMPLETE AND ACCURATE DANIEL MAKES NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THIS MANUAL AND IN NO EVENT SHALL DANIEL BE LIAB...

Page 8: ... storage or handling or any other cause not the fault of Daniel are not covered by this limited warranty and shall be at Buyer s expense Daniel shall not be obligated to pay any costs or charges incurred by Buyer or any other party except as may be agreed upon in writing in advance by Daniel All costs of dismantling reinstallation and freight and the time and expenses of Daniel s personnel and rep...

Page 9: ...7 4 1 Lifting conditions 57 4 2 Lifting requirements for personnel 58 4 3 Configuration of the turbine meter 61 Part II Install Chapter 5 Installation prerequisites 71 5 1 Pre start checks 71 5 2 Torque information 71 5 3 Tools required for LME disassembly assembly 71 Chapter 6 Installation procedure 73 6 1 Cathodic protection 73 6 2 Mechanical components assembly 73 6 3 Assemble the electronic co...

Page 10: ... 9 7 Replace the preamplifier 97 9 8 Planned maintenance tasks 98 Chapter 10 Corrective maintenance 99 10 1 Turbine meter troubleshooting 99 10 2 Verify the return to operational condition 99 Chapter 11 Spare parts 101 11 1 Recommended spare parts 101 Chapter 12 Decommission the turbine meter 103 12 1 Shut down the turbine meter 103 12 2 Turbine meter disassembly assembly 103 12 3 Shipment of the ...

Page 11: ...Part I Plan User manual Plan P N 3 9008 515 March 2019 User manual 11 ...

Page 12: ...Plan User manual March 2019 P N 3 9008 515 12 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 13: ...designed for use within the guidelines of API Manual of Petroleum Measurement Standards MPMS Chapter 5 3 and test procedures of API MPMS Chapter 4 Prover systems The meter consists of two main parts Local Mounted Enclosure LME assembly and the meter body housing assembly For certain functions the meter will have a Remote Mounted Enclosure RME another version of the LME The LME is an explosion proo...

Page 14: ...sed to provide measurement information in fluid transport petroleum and chemical processing custody transfer of liquids blending systems in product batching and in field or plant operations Each turbine meter is comprised of a cylindrical housing that contains a precise turbine rotor assembly The magnetic pickoffs are mounted in a boss on the turbine meter body As fluid passes through the turbine ...

Page 15: ...Alternate pairs across the two LMEs are also 90º electrically out of phase Each turbine meter is precisely flow calibrated before shipment 1 2 3 Parts lists for the Series 1500 LTM Nominal Pipe Size NPS 3 24 This section includes the necessary parts required to assemble a standard unit described in this manual Configurations for LME assembly Standard enclosure LME assembly High temperature RME ass...

Page 16: ...LME assembly Standard enclosure Figure 1 1 Part identification for a standard enclosure Introduction User manual March 2019 P N 3 9008 515 16 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 17: ...er 899 10 228 07 1 13 O ring NBR 2 4 9163 245 1 14 O ring FKM 1500093 022 1 15 Washer plastic 1 562 01 827 1 16 Clamp cover 1 504 90 165 1 17 Socket head screw 1 555 27 001 1 1 Enclosure housing and end cap material stainless steel 2 Screw length varies on LTM sizes The screws are not included in the part number package 3 2818 Dual channel shown For other preamplifier options refer to Interface pa...

Page 18: ...LME assembly Internal Totalizer Figure 1 2 Part identification for the LME with Internal Totalizer Introduction User manual March 2019 P N 3 9008 515 18 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 19: ...3 245 1 14 O ring FKM 1500093 022 1 15 Washer plastic 1 562 01 827 1 16 Clamp cover 1 504 90 165 1 17 Socket head screw 1 555 27 001 1 19 Display and terminal block 899 10 230 30 32 1 20 Female standoff 899 10 230 63 4 21 Machine screw 899 10 230 64 4 1 Enclosure housing and cap material aluminum Optional stainless steel 2 Screw length varies on LTM sizes The screwa are not included within the par...

Page 20: ...LME assembly with Two Preamps Figure 1 3 Part identification Two preamps configuration Introduction User manual March 2019 P N 3 9008 515 20 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 21: ...ng NBR 2 4 9163 245 1 14 O ring FKM 1500093 022 1 15 Washer plastic 1 562 01 827 1 16 Clamp cover 1 504 90 165 1 17 Socket head screw 1 555 27 001 1 25 Nut 899 10 230 77 1 26 Socket head screw 899 10 230 78 2 1 Enclosure housing and cap material aluminum Optional stainless steel 2 Screw length varies on LTM sizes The screws are not included within the part number package 3 2818 Dual channel shown ...

Page 22: ...LME assembly High temperature Figure 1 4 Part identification for a high temperature enclosure Introduction User manual March 2019 P N 3 9008 515 22 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 23: ...KM 2 4 9163 245 1 14 O ring FKM 1500093 022 1 15 Washer plastic 1 562 01 827 1 16 Clamp cover 1 504 90 165 1 17 Socket head screw 1 555 27 001 1 18 Terminal block 1505065 2 1 Enclosure housing and end cap material stainless steel 2 1 3 Screw length varies on LTM sizes The screws are not included in the part number package NOTICE The joint between the LME cover and housing is a threaded joint The j...

Page 24: ...RME assembly Pipe mount Figure 1 5 Part identification for an RME assembly Pipe mount Introduction User manual March 2019 P N 3 9008 515 24 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 25: ...1500093 022 1 15 Washer plastic 1 562 01 827 1 16 Clamp cover 1 504 90 165 1 17 Socket head screw 1 555 27 001 1 19 RME base 799 10 457 60M 1 22 Pipe mount studs 799 00 453 00 2 23 Pipe mount plate 799 00 454 00 1 24 Pipe mount nuts 151544 2 1 Enclosure housing and end cap material stainless steel 2 Screw length varies on LTM sizes The screws are not included in the part number package 3 2818 Dual...

Page 26: ...RME assembly Wall mount Figure 1 6 Part identification for an RME assembly Wall mount Introduction User manual March 2019 P N 3 9008 515 26 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 27: ...1 14 O ring FKM 1500093 022 1 15 Washer plastic 1 562 01 827 1 16 Clamp cover 1 504 90 165 1 17 Socket head screw 1 555 27 001 1 19 RME base 799 10 457 60M 1 20 Wall mount bracket 799 00 456 00 1 21 Wall mount screws 151497M 2 1 Enclosure housing and end cap material stainless steel 2 Screw length varies on LTM sizes The screws are not included in the part number package 3 2818 Dual channel shown ...

Page 28: ...low identifies and describes the NPS 3 through 8 unidirectional meter housing components Figure 1 7 Part identification for an NPS 3 through 8 unidirectional blade or rimmed LTM Introduction User manual March 2019 P N 3 9008 515 28 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 29: ...r blades 1 307 10 735 1 307 10 736 6 71 Hanger hub 1 307 10 635 1 307 10 636 2 72 Rimmed rotor 1 307 11 237 1 307 11 238 1 75 Flow conditioning plate FCP optional 1 307 01 171 1 307 01 171 1 Table 1 8 Part description for an NPS 4 unidirectional LTM Item number Description Part number for material 304 SS Part number for material 316 SS Quantity required 14 O ring 1500093 022 1500093 022 1 40 Meter...

Page 30: ... washer 1 504 05 117 1 504 05 117 2 54 Shaft 1 504 05 632 1 504 05 632 1 Shaft for FCP 1 504 05 633 1 504 05 633 1 55 Bladed rotor 1 307 11 400 1 307 11 401 1 60 Nut 1 561 76 163 1 561 76 163 2 62 Upstream cone rimmed 1 307 10 445 1 307 10 446 1 Upstream cone bladed 1 307 10 447 1 307 10 448 1 65 Downstream cone 1 307 10 545 1 307 10 546 1 68 Housing insert 1 307 03 003 1 307 03 023 1 69 Hanger bl...

Page 31: ...washer 1 504 05 118 1 504 05 118 2 54 Shaft 1 504 05 637 1 504 05 637 1 60 Nut 1 561 76 171 1 561 76 171 2 62 Upstream cone rimmed 1 307 10 450 1 307 10 451 1 65 Downstream cone 1 307 10 550 1 307 10 551 1 68 Housing insert 1 307 03 004 1 307 03 024 1 69 Hanger blades 1 307 10 750 1 307 10 751 6 71 Hanger hub 1 307 10 650 1 307 10 651 2 72 Rimmed rotor 1 307 11 404 1 307 11 405 1 User manual Intro...

Page 32: ... below identifies and describes the NPS 10 through 24 unidirectional meter housing components Figure 1 8 Part identification for an NPS 10 through 24 unidirectional rimmed LTM Introduction User manual March 2019 P N 3 9008 515 32 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 33: ...10 655 1 307 10 656 2 72 Rotor assembly 1 307 11 406 1 307 11 407 1 Table 1 12 Part description for an NPS 12 unidirectional LTM Item number Description Part number for material 304 SS Part number for material 316 SS Quantity required 14 O ring 1500093 022 1500093 022 1 40 Meter housing Consult factory Consult factory 1 41 Pickoff 899 00 201 00 899 00 201 00 2 42 Anti rotation bracket clamp 899 10...

Page 34: ...6 2 72 Rotor assembly 1 307 11 676 1 307 11 677 1 Table 1 14 Part description for an NPS 18 unidirectional LTM Item number Description Part number for material 304 SS Part number for material 316 SS Quantity required 14 O ring 1500093 022 1500093 022 1 40 Meter housing Consult factory Consult factory 1 41 Pickoff 899 00 201 00 899 00 201 00 2 42 Anti rotation bracket clamp 899 10 230 66 899 10 230...

Page 35: ...ger hub 1 307 10 698 2 72 Rotor assembly 1 504 05 662 1 Note For material 316 SS part numbers consult the factory Table 1 16 Part description for an NPS 24 unidirectional LTM Item number Description Part number for material 304 SS Quantity required 14 O ring 1500093 022 1 40 Meter housing Consult factory 1 41 Pickoff 899 00 201 00 2 42 Anti rotation bracket clamp 899 10 230 66 1 53 Thrust washer 1...

Page 36: ...ed Item number Description Part number for material 304 SS Quantity required 72 Rotor assembly 1 307 11 701 1 Note For 316 SS material part numbers consult the factory Introduction User manual March 2019 P N 3 9008 515 36 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 37: ...ional The figure below identifies and describes the NPS 3 through 8 bidirectional meter housing components Figure 1 9 Part identification for an NPS 3 through 8 bidirectional blade or rimmed LTM User manual Introduction P N 3 9008 515 March 2019 User manual 37 ...

Page 38: ...636 2 72 Rimmed rotor 1 307 11 237 1 307 11 238 1 Table 1 18 Part description for an NPS 4 bidirectional LTM Item number Description Part number for material 304 SS Part number for material 316 SS Quantity required 14 O ring 1500093 022 1500093 022 1 40 Meter housing Consult factory Consult factory 1 41 Pickoff 899 00 201 00 899 00 201 00 2 42 Anti rotation bracket clamp 899 10 230 66 899 10 230 6...

Page 39: ...1 307 10 745 1 307 10 746 6 71 Hanger hub 1 307 10 645 1 307 10 646 2 72 Rimmed rotor 1 307 11 402 1 307 11 403 1 Table 1 20 Part description for an NPS 8 bidirectional LTM Item number Description Part number for material 304 SS Part number for material 316 SS Quantity required 14 O ring 15000093 022 15000093 022 1 40 Meter housing Consult factory Consult factory 1 41 Pickoff 899 00 201 00 899 00 ...

Page 40: ...TRO Brazil IECEx UL 11 0031X Rev 7 DEMKO 03 ATEX 130946X Rev 7 IECEx UL 11 0031X Rev 7 UL BR 16 0354X Rev 2016 Environmental NEMA 4x IP66 DEMKO 03 ATEX 130946X Rev 7 Pressure equipment PED CE 60685 2014 68 EU Module H1 Metrology NMi TC7573 INMETRO Brazil TC7573 Rev 4 UL BR 16 0354X Rev 2016 Ambient temperature 40 ºC to 60 ºC 40 ºF to 140 ºF Introduction User manual March 2019 P N 3 9008 515 40 Dan...

Page 41: ...emperature Carbon steel flanges 29 ºC to 204 ºC 20 ºF to 400 ºF Process temperature Stainless steel flanges 40 ºC to 60 ºC 40 ºF to 140 ºF Optional process temperature Stainless steel flanges 40 ºC to 204 ºC 40 ºF to 400 ºF Fluid static pressure The maximum working pressure for the Daniel Series 1500 Liquid Turbine Meter is based on the temperature pressure rating of the ANSI B16 5 flanges For max...

Page 42: ...Environmental conditions WARNING EQUIPMENT HAZARD Never use this equipment for any purpose other than its intended use Failure to comply may result in death serious injury and or property damage Table 2 2 Environmental conditions Parameter type Description Maximum working pressure This is based on the temperature and pressure rating of the ANSI B16 5 flanges Severe service conditions Ensure that p...

Page 43: ...avitation 2 To correct the flow characteristics use upstream and downstream piping lengths per Figure 2 3 Pipe fittings such as elbows and tees and piping components such as valves and strainers should be located far enough upstream to dissipate any flow disturbance before it reaches the turbine meter The use of flow straighteners or a flow conditioning plate greatly influences turbine meter perfo...

Page 44: ...vent flashing and cavitation This is particularly important when measuring liquids with high vapor pressures such as LPGs Equation 2 1 Back pressure calculation Pb 2Δp 1 25pe Pb Minimum back pressure pounds per square inch gauge psig Δp Pressure drop through the meter at the maximum operating flow rate for the liquid being measured pounds per square inch psi Pe Equilibrium vapor pressure of the li...

Page 45: ...or accurate measurement Valves The metering system should have a flow rate control valve located at a convenient distance downstream of all measurement equipment The function of the control valve is to limit and maintain system pressure on the meter This avoids cavitation Valves should be capable of rapid smooth opening and closing with positive shut off When used for intermittent flow valves shou...

Page 46: ... both sides of the strainer monitor differential pressure across the strainer High pressure differential caused by filling of the basket or occlusion of foreign material can cause a strainer basket rupture resulting in possible turbine meter damage 2 2 Specifications for the LTM 2 2 1 Interface parameters WARNING EXCEEDING PARAMETER HAZARD Turbine meter parameters are set for safe equipment use Do...

Page 47: ...ignal Sine wave Preamplifier sensitivity 60 mVpp 10Hz 1KHz 60mVpp 10Hz 3KHz 115mVpp 10Hz 5KHz 200mVpp Temperature range 40 ºC to 85 ºC 40 ºF to 185 ºF Outputs Powered pulse output Type Square wave Frequency range 5 Hz to 5 kHz Amplitude 0 to 5 V Construction Delrin housing Solid epoxy encapsulation Table 2 5 1815B Zero crossing preamplifier performance Parameter type Description Inputs Supply volt...

Page 48: ... cable connections The pickoff input signal connections are made at terminal strip connection TB2 for Channel A and TB3 for Channel B Power supply and output signal connections are made at terminal strip TB1 Refer to Table 2 7 Table 2 8 Table 2 9 and Table 2 10 Important For single channel wiring use multi conductor control and instrumentation cable 18AWG or equivalent Earth ground shield at one e...

Page 49: ...connections Description Customer connection 1 Supply voltage 2 Common 3 Output signal half frequency 4 Output signal Pickoff 1 5 White 6 Red Table 2 9 1815B Zero crossing preamplifier configuration Designator Terminal connections Description Customer connection 1 Supply voltage 2 Common 3 Output signal x1 4 Output signal x2 Pickoff 1 5 White 6 Red Table 2 10 1817X Bi directional preamplifier confi...

Page 50: ...erference introduced into the preamplifier can result in interference with the flow signal Proper shielding and an earth grounded LME housing will greatly reduce the possibility of induced interference Accessory hookup It is important that the correct service manual be referenced before attempting to use accessories or instrumentation with the Series 1500 LTM Contact the factory or nearest Daniel ...

Page 51: ...ction of flow indicated on the plate near the inlet flange and install accordingly New installations Flush lines thoroughly to rid piping of potentially damaging foreign material such as welding bead pipe scale etc before the turbine meter is placed into service Important A spool piece installed in place of the turbine meter is recommended for this procedure NOTICE Comply with local government reg...

Page 52: ...11 278 6 4 12 304 8 6 152 4 12 297 7 6 14 355 6 7 177 8 13 324 7 8 16 406 4 8 203 2 14 350 1 10 20 508 0 10 254 0 15 377 1 12 24 609 6 12 304 8 16 402 5 16 32 812 8 16 406 4 17 443 7 18 36 914 4 18 457 2 18 469 1 20 40 1016 20 508 19 494 5 24 48 1219 24 610 21 545 3 Table 2 12 Flow meter and flow straightening section dimensions for the Series 1500 LTM NPS 3 24 Size D E F Inches mm Inches mm Inche...

Page 53: ...20 3048 408 10363 2 Table 2 13 Weight table for the stainless steel LME Size ANSI class 150 ANSI class 300 ANSI class 600 Lbs Kg Lbs Kg Lbs Kg 3 42 19 1 52 23 6 56 25 6 4 56 25 6 78 35 6 97 44 1 6 89 40 6 122 55 6 180 81 6 8 131 59 6 191 86 6 285 129 6 10 217 98 6 290 131 6 468 212 6 12 331 150 6 444 201 6 598 271 6 16 736 334 6 846 384 6 1264 574 6 18 1104 501 6 1165 529 6 1662 755 6 20 1 CF CF C...

Page 54: ...Operating conditions and specifications User manual March 2019 P N 3 9008 515 54 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 55: ...e meter from the shipping container 2 Inspect the turbine meter for damage 3 See Installation procedure for Installation procedure 3 2 Store the turbine meter 3 2 1 Rust inhibitor Apply light oil or rust inhibitor on surfaces that are in contact with the environment only if the turbine meter body is carbon steel 3 2 2 Pack the turbine meter Procedure 1 Use stretch wrap not adhesive to attach the c...

Page 56: ...nder pressure in normal conditions O rings must be inspected for wear or damage during disassembly of the cover or housing and right before assembling the unit If any elastomer is damaged it must be replaced FKM elastomers have an unlimited shelf life Lubrication The LME is offered in stainless steel Use petroleum jelly lubrication when assembling the cover to the LME housing Other components exce...

Page 57: ...ot insert the forks of a forklift into the bore when moving the turbine meter Inserting the forks may cause the meter to become unstable resulting in serious injury or equipment damage Table 4 1 Lifting and installation conditions Conditions Description Lighting and ventilation Install the turbine meter in a well lit and ventilated location not less than one meter approximately three feet from sou...

Page 58: ...sult in death serious injury or equipment damage 4 2 1 Equipment required to lift the turbine meter WARNING CRUSHING HAZARD During turbine meter installation or removal always place the unit on a stable platform or surface that supports its assembled weight Failure to comply could allow the turbine meter to roll resulting in death serious injury or equipment damage Important Prior to lifting the u...

Page 59: ...injury or equipment damage Read and follow the safety precautions listed below Never attempt to lift the turbine meter by wrapping slings around the electronics enclosure Never attempt to lift the turbine meter using only one sling around the turbine meter Always use two slings wrapped around each end of the body refer to Figure 4 1 A choker style sling with a spreader bar is recommended Figure 4 ...

Page 60: ...Damage to the enclosure may occur Figure 4 2 Incorrect sling attachment CAUTION LIFTING HAZARD Lifting the turbine meter with the upper enclosure installed but without the bolts installed may cause the electronics to fall Doing this may cause injury and or damage the equipment Never apply shock loads to the turbine meter Always lift the turbine meter gradually If shock loading occurs inspect the s...

Page 61: ...If additional flow conditioning is required use straightening vanes or tube bundles Refer to API MPMS Chapter 5 Section 3 A flow conditioning plate is available for all standard series 1500 LTM NPS 3 through 8 It is designed to eliminate product flow characteristics such as liquid swirl and non uniform velocity profiles induced by piping configurations and other elements of the system that may imp...

Page 62: ...e the turbine meter is placed into service Important A spool piece installed in place of the turbine meter is recommended for this procedure NOTICE Comply with local government regulations and company requirements Important Ensure that piping or other attachments connected to the turbine meter are not under stress Important Provide fire prevention measures and equipment per local regulations Prepa...

Page 63: ...stance 600 900 Ohms Inductance 250 mH max Output Sinusoidal 40mV p p minimum minimum flow with preamplifier load Optional 2 3 or 4 pickoff coils with dual LME Dual channel preamplifier Inputs Supply voltage 10 30 VDC Sensor type Reluctance Signal Sine wave Preamplifier sensitivity 40 mV peak to peak minimum Temperature range 40 ºC to 85 ºC 40 ºF to 185 ºF Outputs Powered pulse output Type Square w...

Page 64: ... to 185 ºF Outputs Powered pulse output Type Square wave Frequency range 5 kHz Amplitude 0 12 V Bi directional preamplifier Inputs Supply voltage 11 5 36 VDC Sensor type Reluctance Signal Sine wave Preamplifier sensitivity 40 mVpp Temperature range 40 ºC to 85 ºC 40 ºF to 185 ºF Outputs Powered pulse output Type Square wave Frequency range 5 kHz Amplitude 0 Vs 4 3 5 Grounding Ground the turbine me...

Page 65: ...round lug Important Use the internal grounding terminal as the primary equipment ground The external terminal is only a supplemental bonding connection where local authorities permit or require such a connection User manual Prepare the turbine meter for use P N 3 9008 515 March 2019 User manual 65 ...

Page 66: ... control and instrumentation cable 18AWG or equivalent Connect both shields to earth ground at one end of the cables and insulate the shields at the other end The LME housing should be at earth ground 4 3 7 RME communication connectivity restrictions The RME must follow all the connectivity restrictions that are applicable to the LME as well as the transmission distance restrictions listed on Tabl...

Page 67: ...low to seal the electronics enclosure of the Daniel 1500 LTM after commissioning The security seal wires are commercially available CAUTION CUTTING HAZARD Sharp edges may be present on the band shrouds Wear appropriate personal protective equipment when working on the turbine meter Failure to comply may cause serious injury User manual Prepare the turbine meter for use P N 3 9008 515 March 2019 Us...

Page 68: ...e into and through one of the two holes in the end cap and the housing Choose holes that minimize counterclockwise rotation of the end cap when the security wire is taut maximum wire diameter 2 0 mm 078 inch 3 Adjust the security wire removing all slack and thread into the lead seal 4 Cut the ends of the wire to remove any excess wire Prepare the turbine meter for use User manual March 2019 P N 3 ...

Page 69: ...Part II Install User manual Install P N 3 9008 515 March 2019 User manual 69 ...

Page 70: ...Install User manual March 2019 P N 3 9008 515 70 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 71: ...the 10 30 VDC range 5 2 Torque information NOTICE When installing this equipment bolting must conform to the requirements of ASME B16 5 paragraph 5 3 and to the material requirements of ASME B16 5 Table 1B Gaskets must conform to the requirements of ASME B16 20 This is applicable for class 150 to 2500 Consult factory for higher nominal pressure Important When installing flange follow the customer ...

Page 72: ...Installation prerequisites User manual March 2019 P N 3 9008 515 72 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 73: ...le below Table 6 2 Bolt material selection Bolt material selection Description ASTM SA 193 Grade B7 63 5 mm 2 5 in High strength low alloy steel ASTM SA 193 Grade B7M 63 5 mm 2 5 in Controlled strength low alloy steel ASTM SA 320 Grade L7 63 5 mm 2 5 in High strength low alloy low temperature steel ASTM SA 320 Grade L7M 63 5 mm 2 5 in Controlled hardness low temperature steel ASTM SA 449 25 4 mm 1...

Page 74: ...ead damage Reuse of flange stud bolts and nuts Daniel Quality Control permits the reuse of threaded fasteners under the following conditions Fasteners are clean free of corrosion paint thread damage cracks teeth marks caused by wrenches or other signs of damage Fasteners are not tightened to or beyond their yield strength Fasteners have not lost their coating Compare the threads of a used stud bol...

Page 75: ...nstall the electronics according to Wiring and cable connections Consult with Daniel if the preamplifier acquired is other than a dual channel preamplifier WARNING SHOCK AND EXPLOSION HAZARD Verify that the LME and or RME is grounded Failure to comply may cause death serious injury and or equipment damage 6 Screw the end cap to the housing Hand tighten only if required 7 Install the security latch...

Page 76: ...Installation procedure User manual March 2019 P N 3 9008 515 76 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 77: ...e bolts used to secure the turbine meter in line to ensure that correct mounting procedures are followed and that flange connections are leak free 3 Evaluate the system setup to ensure that all components are in the correct sequence for accurate product measurement isolation valve strainer flow straightener turbine meter downstream section control valve etc 4 Ensure that the supply voltage to the ...

Page 78: ...Testing User manual March 2019 P N 3 9008 515 78 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 79: ...Part III Operate User manual Operate P N 3 9008 515 March 2019 User manual 79 ...

Page 80: ...Operate User manual March 2019 P N 3 9008 515 80 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 81: ...site The customer has various options to calibrate their turbine meter Either by their on site stationary small volume bidirectional unidirectional or master meter This calibration service is also available from Daniel During operation the customer data center will download to the terminal automated system TAS the orders to be schedule to the pipeline to various customers TAS and turbine meter flo...

Page 82: ...60 ºC 140 ºF The primary output is a single or dual high resolution signal that is amplified and shaped by an integral amplifier mounted within an explosion proof housing This wave pulse can be fed directly to remote totalizing counters digital readout devices presets or control instrumentation NOTICE Inspect all electrical connections to ensure compliance to electrical codes and safety regulation...

Page 83: ...Part IV Maintain User manual Maintain P N 3 9008 515 March 2019 User manual 83 ...

Page 84: ...Maintain User manual March 2019 P N 3 9008 515 84 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 85: ...Do not use metal clamping devices in direct contact with any turbine meter part or surface Rotor blades determine accurate flow measurement and should be handled with extreme care Bending or altering the blades in any way can affect turbine meter accuracy 9 2 Tools required for mechanical components The turbine meter requires a set of tools for assembly or disassembly Flange installation tools Fol...

Page 86: ...re fluids to leak resulting in death or serious injury WARNING VOLTAGE HAZARD Disconnect equipment from power before opening the LME and or RME Do not open them while power is on and an explosive gas atmosphere is present Failure to comply may result in death or serious injury Procedure 1 Disconnect all power to the turbine meter and vent all line pressure 2 Remove security wire 3 Remove screws an...

Page 87: ...al Important The shaft nut can only be reused up to five times Replace as needed 2 Remove the downstream hanger assembly from the shaft a Remove the shaft in the upstream direction to allow the insertion of a pin into the hole in the downstream hanger hub b Push the shaft back against the pin and tap the shaft lightly to free the downstream hanger assembly User manual Planned maintenance P N 3 900...

Page 88: ... the cone Figure 9 3 Downstream cone removal 4 Remove the rotor from the shaft Depending on the turbine meter option the rotor could be just a blade type or a rim type The rim is not removable from the rotor assembly Planned maintenance User manual March 2019 P N 3 9008 515 88 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 89: ...l 5 Remove the journal bearing Figure 9 5 Journal bearing removal 6 Remove the upstream cone from the shaft The thrust washer should remain in the cone User manual Planned maintenance P N 3 9008 515 March 2019 User manual 89 ...

Page 90: ...o the hole in the upstream hanger hub b Insert the shaft from the downstream end and push the shaft against the pin c Tap the shaft lightly to free the downstream hanger assembly Figure 9 7 Upstream hanger assembly removal Planned maintenance User manual March 2019 P N 3 9008 515 90 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 91: ...Turbine meter size Torque requirement 3 7 9 n m 70 in lbs 4 11 3 n m 100 in lbs 6 67 7 81 3 n m 50 60 ft lbs 8 67 7 81 3 n m 50 60 ft lbs 10 81 3 95 n m 60 70 ft lbs 12 95 122 n m 70 90 ft lbs 16 108 135 n m 80 100 ft lbs 18 108 135 n m 80 100 ft lbs 20 108 135 n m 80 100 ft lbs 24 108 135 n m 80 100 ft lbs 9 4 1 Assemble internal meter housing components NPS 3 through 24 Procedure 1 Install the u...

Page 92: ...ream hanger assembly on the inlet side 3 Insert the upstream cone to the shaft The thrust washer should remain in the cone Figure 9 9 Upstream cone installation 4 Insert the journal bearing in to the rotor assembly Planned maintenance User manual March 2019 P N 3 9008 515 92 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 93: ...tallation 5 Install the rotor to the shaft Figure 9 11 Rotor installation 6 Install the downstream cone to the shaft The thrust washer should remain in the cone User manual Planned maintenance P N 3 9008 515 March 2019 User manual 93 ...

Page 94: ...the shaft Figure 9 13 Downstream hanger assembly installation 8 Install the downstream shaft nut simultaneously holding the upstream shaft nut to prevent the shaft from turning Planned maintenance User manual March 2019 P N 3 9008 515 94 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 95: ...ble the housing 9 5 1 Disassemble the LME RME Standard enclosure Procedure 1 Uninstall the security seal wire 2 Uninstall the security wire 3 Uninstall the security latch 4 Uninstall the solid end cap 5 Uninstall the wiring connections from the preamplifier 6 Loosen and remove the socket screws from the plate bracket to the housing 7 Loosen and remove the preamplifier socket screw to the bracket p...

Page 96: ...et and the pickoffs 10 Uninstall the four socket screws placed at the bottom of the housing 11 Remove the housing from the flameproof pad 12 Uninstall the O ring from the pad 9 6 Electronics enclosure assembly WARNING ELECTRONIC HAZARD Power off the electronics after every use Servicing the turbine meter while powered may result in death or serious injury Important Do not use a hammer to assemble ...

Page 97: ...the O ring to the pad 2 Install the housing on the turbine meter body Use four screws with a torque value of 55 lbs ft Capacity to be installed each at 90º 3 Insert the pickoffs and anti rotation bracket 4 Install the conduit 5 Install the internal and external grounding cable to lug 6 Tighten the terminal blocks socket screws to the bracket plate 7 Install the pickoff cables and opt out the signa...

Page 98: ...e to process ambient or other abnormal conditions Internal components rotor upstream to downstream cone etc Meter body housing external flanges flamepath Bolting Electrical connections Clean Use a non toxic metal cleaning solvent Do not use common petrochemical solvents like Benzene Toluene or Xylene as they can pose potential health hazards Monitor corrosion erosion wear A careful review of turbi...

Page 99: ...aterial passing through turbine meter Return rotor assembly to factory for replacement or repair Inaccurate readout Foreign material on rotor blades Check and clean blades Rotor blades are bent Return to factory for replacement or repair Defective accessory equipment Troubleshoot equipment 1 Refer to Prepare for mechanical disassembly for disassembly procedures 10 2 Verify the return to operationa...

Page 100: ...4 Ensure that the supply voltage to the preamplifier is within the 10 30 VDC range Corrective maintenance User manual March 2019 P N 3 9008 515 100 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 101: ...assembly Figure 11 1 Part identification for a standard enclosure Table 11 1 Recommended spare parts for an LME assembly standard Item number Description Part number Quantity required 10 1 2818 Dual channel preamplifier 1 504 05 550 1 User manual Spare parts P N 3 9008 515 March 2019 User manual 101 ...

Page 102: ...00093 022 1 41 Pickoff 899 00 201 00 2 1 Refer to Interface parameters for detailed preamplifier information Refer to LME assembly Standard enclosure LME assembly High temperature for other part numbers RME assembly Pipe mount and RME assembly Wall mount Order spare parts Contact Daniel Customer Service and provide the following information when ordering spare parts Turbine meter serial number Par...

Page 103: ... precautions using appropriately rated lifting slings for instructions on how to lift the turbine meter 12 2 Turbine meter disassembly assembly Follow the recommendations below before disassembling the turbine meter for storage or assembling it for shipment Label all parts or place parts in labeled containers during disassembly Do not use metal clamping devices in direct contact with any turbine m...

Page 104: ...of the meter Refer to the Daniel Customer Service information in the preface of this document Decommission the turbine meter User manual March 2019 P N 3 9008 515 104 Daniel Series 1500 Liquid Turbine Meter NPS 3 24 ...

Page 105: ...User manual P N 3 9008 515 March 2019 User manual 105 ...

Page 106: ... T 971 4 811 8100 Asia Pacific Singapore T 65 6777 8211 2019 Daniel Measurement and Control Inc All rights reserved Unauthorized duplication in whole or part is prohibited Printed in the USA Daniel Measurement and Control Inc Daniel is an Emerson Automation Solutions business unit The Daniel name and logo are trademarks of Daniel Industries Inc The Emerson logo is a trademark and service mark of E...

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