Emerson CH Breaker Gateway Installation And Operation Manual Download Page 7

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The CH Breaker Gateway System

Overview • 1

Overview

The CH Breaker Gateway is designed to allow CPC’s

family of site controllers to interface directly with Cutler-

Hammer Pow-R-Command PRC100 breaker control pan-
els (equipped with PRC100MOD System Controllers) to

activate and deactivate loads.

A Pow-R-Command™ breaker panel features remotely

controllable circuit breakers, each of which may be flipped

from OFF to ON and from ON to OFF by commanding the

PRC100MOD System Controller. The E2, Einstein, and
REFLECS site controllers communicate with the

PRC100MOD by use of the CH Breaker Gateway. The

Gateway has one MODBUS channel that interconnects up
to 4 PRC100MOD System Controllers and one RS485 I/O

channel that connects the Gateway to the CPC site control-

ler.

A CH Breaker Gateway controls up to 48 inputs and 48

digital outputs, and to the CPC controller the board appears

identical to 8RO (relay output) boards and 16AI (input)
boards. The Gateway can emulate up to 3 16AI and 6 8RO

boards, depending on the amount of breaker groups used.

1.1.

The CH Breaker Gateway
System

A typical layout of a CPC-controlled PRC100 network

configuration is shown in

Figure 1-1

1.2.

The CH Breaker Gateway

The CH Breaker Gateway

(Figure 1-2)

allows you to

drive multiple breakers from a single virtual I/O point by
arranging them into

breaker groups.

Each group repre-

sents one output point (driven by a lighting control or

schedule application in the CPC site controller) and one in-
put point (which sends a combined proof signal back to the

CPC site controller for proof checking).

The Gateway supports control of up to 48 breaker

groups, made up of breakers from up to 4 PRC100 panels,

each of which may have up to 48 breakers.

Mounting

2.1.

The CH Breaker Gateway

The Gateway is typically mounted in the same area as

the site controller, near the controller’s 16AI, 8RO, and

other RS485 Network peripherals. The Gateway is de-

signed to fit into a standard 3" snap track (supplied with the
board) or may be mounted in a panel or on stand-offs. Fol-

low the dimensions in

Figure 2-1

for panel mounting.

Figure 1-1

- Typical Layout of Panels, Gateway, and Controller

Panel 1

Panel 2

Panel 3

Panel 4

Gateway

Board

I/O Network

CPC

Controller

PRC100MOD

MODBUS

NETWORK

Figure 1-2

- Gateway Board

LEGEND

4
5
6

Hand-Held Terminal Jack
RS485 I/O Network
RS485 Receiver Bus Net
I/O Net Term Jumpers

Receiver Bus Term Jumpers

General Status LED

Alarm Status LED
Dip Switch
Power Connector

26502044

I/O Net Status LED
Receiver Bus Status LED

Summary of Contents for CH Breaker Gateway

Page 1: ...026 1710 Rev 1 05 15 07 CH Breaker Gateway Installation and Operation Manual ...

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Page 3: ... event will Computer Process Controls Inc be liable for any direct indirect special incidental or consequential damages resulting from any defect or omission in this manual even if advised of the possibility of such damages In the interest of continued product development Computer Process Controls Inc reserves the right to make improvements to this manual and the products described herein at any t...

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Page 5: ...85 I O NETWORK 4 4 2 1 Gateway Board Numbering 4 4 2 2 Setting the Baud Rate Dip Switches 4 4 2 3 Setting the RS485 I O Termination Jumpers 5 5 SITE CONTROLLER SOFTWARE SETUP 5 5 1 REFLECS 5 5 2 E2 AND EINSTEIN 5 5 2 1 Board and Application Setup 5 5 2 2 Adding Lighting Schedule Applications 6 5 2 3 Proof Inputs and Light Outputs Setup 6 5 2 3 1 Proof Inputs Setup 6 5 2 3 2 Light Outputs Setup 7 6...

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Page 7: ...eway The CH Breaker Gateway Figure 1 2 allows you to drive multiple breakers from a single virtual I O point by arranging them into breaker groups Each group repre sents one output point driven by a lighting control or schedule application in the CPC site controller and one in put point which sends a combined proof signal back to the CPC site controller for proof checking The Gateway supports cont...

Page 8: ...ped transformer CPC supplies several sizes of center tapped transform ers for powering multiple 16AIs 8ROs and other RS485 peripheral boards of the E2 Einstein and REFLECS sys tems Refer to your controller s user manual for information on how to use the center tapped transformers listed in Ta ble 3 1 to power multiple RS485 I O devices for the US and Canada Figure 3 1 shows how to connect the 56VA...

Page 9: ...4 2 PRC100MOD boards have no on board ter mination and must be terminated with a 150 ohm resistor across the and terminals Figure 4 2 4 1 2 Setting the PRC100MOD Address The PRC100MOD controllers on the Cutler Hammer breaker panels have a switch used to set the MODBUS ad dress This switch must be used to give each PRC100MOD a unique address from 1 through 4 Figure 4 3 shows the switch location and...

Page 10: ...6AI Start field 4 The end ranges for the 16AI and 8RO boards will adjust based on the number you entered in step 3 For every 16 breaker groups anoth er 16AI board number will be added to the End range up to a maximum of 3 For every 8 breaker groups another 8RO board number will be added to the End range up to a maxi mum of 6 5 Enter the 16AI board number that will be the lowest in the Gateway s St...

Page 11: ...dressed in the same way I O boards are set up Refer to your controller s manual for set up instructions 5 2 E2 and Einstein 5 2 1 Board and Application Setup Set up the number of boards on the I O Network from the Connected I O screen Press the Ikey to open the Main Menu and press 1 System Configuration 2 Network Setup 3 Connected I O Boards and Controllers If using an Einstein controller from the...

Page 12: ...d the inputs are the combined proofs of all the breakers that are part of the group being controlled by the application 5 2 3 1 Proof Inputs Setup Set up 16AI board inputs in Proof Setup To enable proofing set Enable Proofing to Yes for each Light ing application by accessing the Lighting Control Setup screen From the Main Menu 1 Press C Lighting Sched and select the a Lighting application 2 E Set...

Page 13: ...uts Setup The Lighting Outputs Setup screen is where you will set up the 8RO board and point numbers for each group for all Lighting applications Refer to Table 7 1 to associate the inputs and outputs with their corresponding group board and point numbers For more information on setting up Lighting Schedules refer to your CPC site controller s manual 6 Software Setup 6 1 CH Breaker Gateway HHT Con...

Page 14: ...oup numbers as you scroll through the breakers HHT Keys Function F1 Home screen key F2 Quick access to status information Left and right arrow keys point to the desired field to be configured Up and down arrow keys scroll through all breakers on panel screens Cancel Deletes number you have chosen and changes it to zero and cancels overrides on selected field Enter Saves changes optional use the do...

Page 15: ...mbers to Board and Points Bd Pt Up to a maximum of 48 groups can be set up but there is no limitation to the number of breakers that may belong to a single group Y represents the starting 16AI address and X represents the starting 8RO address of the Gateway configured in Sec tion 6 1 1 HHT Screens Figure 6 5 Option Screen OPTION 1 1 STATUS 2 DIAGS 3 CONFIG Light Sched ule Proof In Bd Proof In Pt L...

Page 16: ... 1 X 4 1 34 Y 2 2 X 4 2 35 Y 2 3 X 4 3 36 Y 2 4 X 4 4 37 Y 2 5 X 4 5 38 Y 2 6 X 4 6 39 Y 2 7 X 4 7 40 Y 2 8 X 4 8 41 Y 2 9 X 5 1 42 Y 2 10 X 5 2 43 Y 2 11 X 5 3 44 Y 2 12 X 5 4 45 Y 2 13 X 5 5 46 Y 2 14 X 5 6 47 Y 2 15 X 5 7 48 Y 2 16 X 5 8 8RO Board 8RO Board Outputs Associated Group Number 1 8 Outputs 1 8 2 8 Outputs 9 16 3 8 Outputs 17 24 4 8 Outputs 25 32 5 8 Outputs 33 40 6 8 Outputs 41 48 Ta...

Page 17: ...33 ___ 9 ___ 33 ___ 10 ___ 34 ___ 10 ___ 34 ___ 10 ___ 34 ___ 10 ___ 34 ___ 11 ___ 35 ___ 11 ___ 35 ___ 11 ___ 35 ___ 11 ___ 35 ___ 12 ___ 36 ___ 12 ___ 36 ___ 12 ___ 36 ___ 12 ___ 36 ___ 13 ___ 37 ___ 13 ___ 37 ___ 13 ___ 37 ___ 13 ___ 37 ___ 14 ___ 38 ___ 14 ___ 38 ___ 14 ___ 38 ___ 14 ___ 38 ___ 15 ___ 39 ___ 15 ___ 39 ___ 15 ___ 39 ___ 15 ___ 39 ___ 16 ___ 40 ___ 16 ___ 40 ___ 16 ___ 40 ___ 16...

Page 18: ... 2 for 25 32 add 3 for 33 40 add 4 for 41 48 add 5 Light Sched ule Proof In Bd Proof In Pt Lights Output Bd Lights Output Pt Group Name Group 16AI Addr 16AI Points 8RO Addr 8RO Points 1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 8 8 8 9 9 1 10 10 2 11 11 3 12 12 4 13 13 5 14 14 6 15 15 7 16 16 8 17 1 1 18 2 2 19 3 3 20 4 4 21 5 5 22 6 6 23 7 7 24 8 8 25 9 1 26 10 2 27 11 3 28 12 4 29 13 5 30 14 6 31 ...

Page 19: ...33 1 1 34 2 2 35 3 3 36 4 4 37 5 5 38 6 6 39 7 7 40 8 8 41 9 1 42 10 2 43 11 3 44 12 4 45 13 5 46 14 6 47 15 7 48 16 8 Table A 2 Mapping Group Numbers to Point Numbers ...

Page 20: ... Not Receiving Power Refer to Figure 3 1 for the fol lowing steps 1 Verify proper transformer wir ing Check that the 28 VAC sec ondary switch is in the ON position 2 Verify that the secondary power is 28 VAC and the wires are connected properly 3 Check Fuses F5 and F6 4 Verify line voltage is con nected to high line side of the control power transformer Dip Switches Set Incorrectly Check 8RO addre...

Page 21: ...lays FAIL COMM BUS The red Alarm Status LED is on solid The Gateway is not configured with at least one group It must be configured before the Gate way will communicate with the PRC100MODs on the MOD BUS Network Communication has been lost between the Gateway and the PRC100MOD s If Receiver Bus Status LED is not blinking assign at least one breaker to a group 1 16 If the Group number is 0 zero it ...

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