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User Instructions

MAN-02-04-60-0350-EN Rev. 3

February 2019

Operating Manual for Bettis RTS CL Series

Compact

Linear Electric Actuator

Summary of Contents for Bettis CL-05

Page 1: ...User Instructions MAN 02 04 60 0350 EN Rev 3 February 2019 Operating Manual for Bettis RTS CL Series Compact Linear Electric Actuator ...

Page 2: ......

Page 3: ...ors 9 2 10 Information Notice Tag 9 Section 3 Packaging Transport and Storage 3 1 General 10 3 2 Storage 10 3 3 Long term Storage 11 Section 4 Assembly and Disassembly of Linear Units on Valves 4 1 Security and Assembly Instructions 12 4 2 Mechanical Connection 13 4 3 Disassembly 13 4 4 Mounting Postion of the Operating Unit 14 4 5 Electrical Connection 15 Section 5 Commisioning 5 1 General 18 5 2...

Page 4: ...Parameter Group Step Mode 51 7 12 Parameter Group Positioner option 53 7 13 Parameter Group PID Controller optional 55 7 14 Parameter Group Profibus DP option 57 7 15 Parameter Group DeviceNet option 57 7 16 Parameter Group Characteristic Curves optional 58 7 17 Parameter Group Identification option 59 7 18 Parameter Group System Parameters locked 59 7 19 Parameter Group Miscellaneous 59 Section 8...

Page 5: ...Main Body 25 to 60 C 72 14 2 Output Type A and Spindle Drives Linear Actuators 40 to 85 C 72 14 3 Basic Lubricant Service Interval 72 Section 15 Training Section 16 Technical Data and Certifications 16 1 Binary Outputs 75 16 2 Binary Inputs 76 16 3 Analogue Inputs 80 16 4 Analogue Output 80 16 5 Auxiliary Voltage Input and Output 82 16 6 Connections 83 16 7 Miscellaneous 83 ...

Page 6: ... out only in accordance with electrical regulations by a qualified electrician himself or by specially instructed personnel under the control and supervision of a qualified electrician Maintenance instructions must be observed as otherwise the safe operation of the actuator cannot be guaranteed Failure to follow the warning information may result in serious bodily injury or property damage Qualifi...

Page 7: ...fered in three variants CL05 CL15 CL25 The linear adaptions are mounted to the Compact Multi turn CM series to drive linear positioning movement The linear unit converts the torque output from the actuator into an axial force The combination of actuator and linear unit is based on the required thrust and the necessary stroke ...

Page 8: ...s MAN 02 04 60 0350 EN Rev 3 3 Section 2 General General 2 1 Actuator Overview Figure 1 The Bettis RTS Series Compact Linear Actuator Parts Overview 1 Handwheel 2 Control unit Operating unit 3 Connection compartment 4 Gear component ...

Page 9: ... 04 60 0350 EN Rev 3 February 2019 4 Section 2 General General Figure 2 Parts Overview 1 Ring nut 2 Axial bearing 3 Spindle nut 4 Axial bearing 5 Output flange 6 Centering ring 7 Housing linear unit 8 Spindle 9 Key 10 Bellows ...

Page 10: ...esign options technical data and test report Figure 3 Bettis RTS Tag and Serial Number 180966 1 No 18113E04275 Type CL 15A 1M0HE 0 17 4 8mm sec 75mm 15 7 451sec IP68 Open 15 0kN Close 15 0kN TÜV A16ATEX0007X Tamb 40 60 C 2018 II 2 G Ex de IIC T4 Gb S2 15min 1026 S4 1200c h 40 ED 1x115V 230V 10 AC D 1 47A 230VAC I N LC16 13198 1S AEx de IIC T4 Gb 19200 Northwest Fwy Houston TX 77065 Class 1 Div 1 2...

Page 11: ...0079 7 must be used After removing covers for assembly purposes or adjustment work take special care upon reassembly so that seals are not damaged and remain properly fastened Improper assembly may lead to water entrances and to failures of the actuator NOTE The cover of the control unit the Operating unit see Figure 1 must not be opened Allow a certain sag in the connector cables before reaching ...

Page 12: ... and Figure 6 Right turning clockwise CLOSING Left turning counter clockwise OPENING Clockwise rotation of the actuator is given when the output shaft turns counter clockwise when looking on the output shaft Figure 5 Clockwise Close Figure 6 Counterclockwise Close CAUTION OBSERVE DIRECTION OF ROTATION All specifications in this operating manual refer to the standard direction of rotation ...

Page 13: ...ing error upon exceeding the permissible motor temperature see Section 12 1 2 7 3 Input fuse thermal fuse The frequency inverter is protected by an input fuse and the explosion proof version also has a thermal fuse If one of these fuses releases a serious defect accours and the frequency inverter will be disconnected permanent from the power supply Then the frequency inverter must be changed 2 8 A...

Page 14: ... can be made available if necessary The basic setting of the end position must be performed after assembly on the actuator CAUTION OBSERVE COMMISSIONING INSTRUCTIONS Commissioning instructions see Section 5 must be strictly observed During assembly of the supplied valves at the factory end postions are set and documented by attaching a label see Figure 7 During commissioning at the plant these set...

Page 15: ...ch the hoist to the valve and not to the actuator 3 1 General The connection compartment of RTS Compact Linear CL actuators contains 5g of factory supplied silica gel CAUTION REMOVE SILICA GEL Please remove the silica gel before commissioning the actuator see Section 5 3 2 Storage CAUTION OBSERVE PROPER STORAGE Store actuators in well ventilated dry premises Protect against floor dampness by stori...

Page 16: ...ly close the connection compartment again Coat screw heads and bare spots with neutral grease or long term corrosionprotection Renovate damaged paintwork arising from transport improper storage or mechanical influences For explosion proof actuators it is not allowed to extensively overpaint the actuator According to the standard in order to avoid electrostatical charge the maximal thickness of the...

Page 17: ...miliar and trained on the product line on how to operate and assemble disassemble the device Before assembling or disassembling the linear unit the pipes have to be pressurized Only in the retracted state of the linear unit is an end stop available if the maximum stroke is exceeded in the extended state the spindle moves out of its guidance Do not move against the end stop in electrical operation ...

Page 18: ...end the spindle by rotating the handwheel until the coupling of the linear unit and the valve fit together 10 Connect the coupling between linear unit and valve 11 Use the handwheel to move the linear unit to a center position to prevent accidental damage to the valve during startup NOTE For output type A unbored threaded bushing you must sufficiently lubricate both needle bearings in the output f...

Page 19: ...ator and control system from the power supply To prevent damage to the electronic components both the control system and the person have to be earthed Unscrew the bolts for the interface surface and carefully remove the service cover Turn service cover to new position and put back on Ensure correct position of the O ring Turn service cover by max of 180 Put service cover on carefully so that no ca...

Page 20: ...ng the connection First of all connect the ground screw The line and short circuit protection must be done on the system side The ability to unlock the actuator is to be provided for maintenance purposes For the dimensioning the rated current is to be used see Technical Data Check whether the power supply voltage frequency is consistent with the connection data see name plate Figure 3 The connecti...

Page 21: ...s required In non explosion proof actuators the wiring uses a connector independent from control signals see Figure 9 Figure 9 Enclosure Parts 1 8 2 3 7 6 5 4 Parts Overview 1 Metric screw M32x1 5 2 M40x1 5 3 M25x1 5 3 M25x1 5 4 Plug insert Han6E for power supply 5 Plug insert Han24E for control cables 6 Connector for options 7 Connector Plate 8 Connecting Housing Explosion proof actuators or on s...

Page 22: ...for ground connection 6 Outside ground connection Explosion proof actuators or on special request the connection will be mady via terminals see Figure 10 CAUTION OBSERVE CORRECT PROCEDURE If during outdoor installation commissioning is not carried out immediately after electrical connection the power supply must be connected at a minimum to achieve a heating effect In this case the silica gel may ...

Page 23: ...peration The use of a differential gearbox in the handwheel assembly makes mechanical switching unnecessary during manual operation CAUTION DO NOT USE CHEATER BARS Manual operation with mechanical or electromechanical equipment such as lever drilling machine etc is NOT ALLOWED as this may damage the product 5 3 Mechanical Default Settings and Preparation The use of linear sensors makes mechanical ...

Page 24: ...control switch to the centre position Figure 11 Switches in Center Position 1 2 Terminal Box Overview 1 selector switch red 2 control switch black Step 2 Scroll through the menu with the control switch Move the control switch towards the first menu item P 1 1 End limit Open Figure 12 Control Switch End Limit Open Figure 13 Front Display for End Limit Open ...

Page 25: ... 2019 20 Section 5 Commissioning Commissioning Step 3 Afterwards flip up the selector switch slightly and let it snap back to its neutral position Figure 14 Selector Switch Setting 1 Figure 15 Selector Switch Setting 2 Figure 16 Selector Switch Setting 3 ...

Page 26: ... now on the display will show TEACHIN CAUTION USE OPERATING SWITCH Once the display shows TEACHIN use the operating switch black switch to start the motorised operation of the actuator In this mode no travel dependent switch off occurs in the end position CAUTION CHECK MAXIMUM PARAMETERIZED TORQUE Please note that during motor operation only torque monitoring remains active as travel ad justment w...

Page 27: ...onchanges Figure 19 Position Change Selector Setting Figure 20 Position Change Display Step 7 Manually move the actuator with the handwheel see Section 2 1 or 2 6 or by motor via the operating switch black button to the end position OPEN of the valve Absolute value Absolute value of the position feedback Relative value the value to the other end postion Figure 21 Absolute Value 1 ...

Page 28: ...d end position OPEN of the valve is reached move the selector switch back to the middle position Thus the line TEACHIN disappears Figure 22 Selector for End Position Save Figure 23 End Position Display Step 9 In order to confirm the end position save slightly flip up the selector switch towards and let it snap back to its neutral position Figure 24 Selector Setting Save 1 ...

Page 29: ...ry 2019 24 Section 5 Commissioning Commissioning Figure 25 Selector Setting Save 2 Figure 26 Selector Setting Save 3 Step 10 This changes the bottom line of the display for SAVE to EDIT and the end position is stored Figure 27 Selector Setting Display 1 ...

Page 30: ...tor Setting Display 2 5 4 2 End limit CLOSE Use menu item P 1 2 End limit End limit CLOSE as for End limit OPEN 5 5 Final Step Following commissioning check for proper sealing the covers to be closed and cable inlets see Section 2 4 Check actuator for paint damage by transport or installation and repair if necessary ...

Page 31: ...h Information visualization is provided by 4 integrated indicator lights as well as the graphic display For better visibility switch symbols are on the cover Figure 29 Operating Unit Controls 4 1 3 2 Display Overview 1 Selector switch 2 Control switch 3 Graphic display 4 LED display The controller switches serve on the one hand for electric motor operation of the actuator and on the other hand to ...

Page 32: ...e controller allows text display in different languages Figure 30 Display 1 During operation the displays shows the position of the actuator as a percentage operation mode and status When using the option identification a customer specific label is shown at the bottom of the display e g PPS Number Figure 31 Display 2 Display Overview 1 Status 2 Operation mode 3 Position ...

Page 33: ... readiness Path error no operational readiness Error no operational readiness motor temperature supply voltage absent internal error L3 1 Red OPEN Moving to OPEN position Applies upon torque dependent opneing Occurs when the end position OPEN is reached but the cut out torque has not yet been reached Actuator is not in the open position L4 1 Green Closed Moving to CLOSED position Applies upon torq...

Page 34: ...l switch All actuator settings can be entered with these switches Furthermore configuration is also possible via the IR interface or the Bluetooth Interface see Section 10 Flip the switch up or down to regulate the parameter menu scrolling speed Figure 33 Neutral Position Figure 34 Slight Switch Flip It Will Move to the Next Parameter Figure 35 Halfway Switch Flip Jump to the Next Parameter Catego...

Page 35: ...ositions Table 2 Selector Positions Position Function OFF The actuator can be neither operated via the remote control nor via the control switches of the controller Local It is possible to operate the actuator by motor via the control switch Control via the remote inputs may be possible with appropriate configuration superimposed control commands emergency commans Remote The actuator is ready to p...

Page 36: ...o associated symbolism Selector switch in the REMOTE position The control switch gives you access to status history data and parameter area Selector switch in the LOCAL position With the control switch the actuator can be operated by motor You may also operate the actuator in inching and self hold mode Switches are spring loaded to snap back automatically into their neutral position To confirm a c...

Page 37: ...to change the parameter or see Figure 33 to Figure 36 After reaching the desired parameter value confirm the value with the selector switch again flip it slightly towards see Figure 24 to Figure 28 6 3 3 Configuration example By way of example we will change parameter P20 6 wireless from 0 wireless off to 2 Bluetooth communication on Thus the Bluetooth connection is activated for a short time and ...

Page 38: ...move the control switch down towards until the menu item P 20 6 Miscellaneous Wireless is displayed Figure 40 Control Switch Flipped Down Figure 41 Display 1 Step 3 Afterwards flip up slightly the selector switch towards and let it snap back to its neutral position Figure 42 Selector Switch in Neutral Position ...

Page 39: ...0 EN Rev 3 February 2019 34 Section 6 Control Unit Control Unit Figure 43 Selector Switch Flipped Up Figure 44 Selector Switch in Neutral Position Step 4 This changes the bottom line of the display from EDIT to SAVE Figure 45 Display 2 ...

Page 40: ... MAN 02 04 60 0350 EN Rev 3 35 Section 6 Control Unit Control Unit Figure 46 Display 3 Step 5 Flip up the control switch toward to change the value from 0 off to 2 Bluetooth Figure 47 Control Switch Flipped Up Figure 48 Switch to One ...

Page 41: ...parameter is stored 6 3 4 TEACHIN Furthermore certain parameters end positions intermediate positions can be set using TEACHIN Thus their configuration is greatly simplified After selecting the appropriate menu item for example End position and chanching the the input type from EDIT to SAVE move the selector switch red to manual mode and lock it into place As you do so the display will show the me...

Page 42: ...onitoring remains active as travel adjustment will happen subsequently Therefore please check beforehand whether the maximum torque has been already set After reaching the desired to be defined position move the selector switch back to the neutral position Finally the param eter value must still be saved by flipping the selector switch halfway up and letting it snap back to the neutral position se...

Page 43: ...up End Limit These parameters are used to configure the end position and switch off behavior of the actuator In this regards it is important to ensure that the basic mechanical configuration described in Section 5 4 has already been made CAUTION SET CORRECT PARAMETERS Ensure that these parameters are set during commissioning before operating the actuator In addition the settings in the Torque menu...

Page 44: ...r than 0 P1 4 End limit Switch off Close by travel 0 The actuator uses end position signals to switch off and report the end position by torque 1 The actuator signals the end position or stops the motor only after reaching the specified torque with the proviso that it has reached the end position If the end position signal is not reached the actuator reports an error by torque1 2 see P1 3 by torqu...

Page 45: ...ue Parameter Group Menu Item Sub Menu Item Poss Setting Notes Comments P2 1 Torque Open 8 32Nm2 switch off torque in OPEN direction CAUTION The range can be restricted via the menu item P2 3 P2 2 Torque Close 8 32Nm2 As P2 1 but in CLOSED direction P2 3 Torque Torque limit 8 32Nm2 Torque to protect the valve the transmission or the thrust unit This value limits the setting of the Parameters P2 1 a...

Page 46: ...SE P4 7 Speed Torque dependent 2 5 72 2min 1 seal tight speed Speed at which the actuator runs near the end position at torque dependent switch off see P1 3 u P1 4 P4 8 Speed Minimum 2 5 72 2min 1 Minimum speed CAUTION NOTE MAXIMUM SPEED LIMITS the max speed for the 24VDC actuator version is reduced to 20min 1 7 4 Parameter Group Ramp option The start ramp can be set separately for each operation ...

Page 47: ...o 000 and thus deactivated You can use both numbers and capital letters in your password After entering a password password protection is acti vated To remove password protection enter an empty password 000 When accessing a password protected parameter the user is automatically prompted for its introduction Only after cor rectly entering the password it is possible to change the corresponding para...

Page 48: ...os 2 TEACHIN 0 100 see above P8 3 Position Intermed pos 3 TEACHIN 0 100 see above P8 4 Position Intermed pos 4 TEACHIN 0 100 see above P8 5 Position Emerg position TEACHIN 0 100 Position value of the emergency position P8 6 Position Hysteresis 0 1 10 0 Hysteresis range of intermediate positions Within this hysteresis no repositioning occurs upon reaching the intermediate positions option fix posit...

Page 49: ... set to REMOTE or LOCAL 8 Release The actuator may be operated only with a switched signal Both in local and remote operation 9 Open Closed The actuator moves towards OPEN if input is active and towards CLOSED otherwise 10 Close Open The actuator moves towards CLOSED if input is active and towards OPEN otherwise 11 Positioner Release of the postioner 12 Open inv As open but active low 13 Close inv...

Page 50: ...ching the intermediate position within the hysteresis see P8 6 Higher priority than intermediate position 2 3 and 4 32 Intermediate position2 As intermediate position 1 but with higher priority than intermediate positions 3 and 4 33 Intermediate position3 As intermediate position 1 but with higher priority than intermediate position 4 34 Intermediate position4 As intermediate position 1 but with l...

Page 51: ...tor is in open position 4 Closed Actuator is in closed position 5 Running Open Actuators runs in direction Open 6 Running Closed Actuators runs in direction Closed 7 Runing Actuator is running in either Open or Closed 8 Torque Open Switch off torque was reached in Open direction actuator has been switched off 9 Torque Closed Switch off torque was reached in Closed direction actuator has been switc...

Page 52: ...dependent switch off 34 TorqueClosedma As Torque CLOSED although it will supress mask this signal in the end position upon torque dependent switch off 35 Ready Remote Ready and Remote operating mode 36 Ready Local Ready and Local operating mode 37 Ready Local remote Ready and Local or Remote mode 38 Lock Open Lock OPEN is enabled OPEN command is internally queued with the highest priority and will...

Page 53: ...ge for the SMARTCON control is OK This function is only available if the auxiliary voltage output is not switched on P6 5 to 0 65 Oil pressure OK Theoilpressureishigherthantheminimumpressure P6 10 66 Oil level OK The oil level is OK 67 Pump OK The temperature sensor in the pump motor and the external motor protection have not tripped 4 5 P10 2 Output conf 1 normal Output 1 is set to normal i e if ...

Page 54: ...troller exclusively uses travel limit posi tions for the calculation Regardless of whether this is defined by the torque or the travel limit positions The factory default setting is 4mA at 0 position 20mA at 100 position Table 16 Position Output Parameter Group 1 Menu item Sub Menu Item Poss Setting Notes Comments P11 1 PositionOutput Function 0 off mA output disabled 1 Position mA output correspo...

Page 55: ... 0 20 5 mA 20mA mA value for the On 100 position P11 4 Position Output Calib 20mA 10 10 Calibrating the output position during the setting of this parameter will output a 20mA 100 signal Use this parameter to calibrate accurately the 20mA output signal e g if you measure 19 8 mA at the output just add 1 0 2 mA 1 of 20mA to the displayed value P11 5 Analog Output Function 2 see Function 1 P11 6 Ana...

Page 56: ...hould start P12 3 Step mode function End Open 0 100 In OPEN direction position in of which the step mode operation should end P12 4 Step mode function Runtime Open 0 1 60 Runtime in OPEN direction P12 5 Step mode function Pause time Open 0 2 60 Pause time in OPEN direction P12 6 Step mode function Start Closed 0 100 In CLOSED direction position in from which the step mode operation should start P1...

Page 57: ...Parameter Menu Figure 52 Position Setting and Timing RATE RATE RATE RATE RATE RATE RATE RATE RATE RATE NOTE It is important to ensure that the mode of operation is not exceeded The running info on the actuator see 6 2 2 only flashes while the drive is running ie during the break no flash ...

Page 58: ...e actuators on approaching the target position In case of actuators with fixed speed reversing starters the speed reduction is done by pulsing also see params P13 9 and P13 10 This provided a better positioning smaller reachable deadband A 100 setting disables this gradient P13 6 Positioner Live zero detect Ignore The setpoint monitoring monitoring the setpoint to below approximately 2mA loss of s...

Page 59: ...the valve e g blind spot for ball segment valves etc P13 12 Positioner End pos e0 75 0 100 0 98 0 Largest controllable position other than the end position OPEN The area e0 100 is just passed through Use the parameter e0 to define the end of the allowable control range of the valve P13 13 Positioner Beginsetp a1 0 0 25 0 2 0 Below this value the end position CLOSED is controlled In the range 0 a1 ...

Page 60: ...tpoint is done with the params P13 2 and P13 3 see 7 12 P14 3 PID contoller Fixed setpoint 0 100 Specification of the internal fixed setpoint P14 4 PID contoller Start at 0 0 20 5 mA mA value at 0 of the external actual value P14 5 PID controller End at 100 0 20 5 mA mA value at 100 of the external actual value P14 6 PID contoller Gain P 50 0 50 0 Gain proportional value of the PID controller A ne...

Page 61: ... use P14 13 PID controller Caiibration of ext actual value 10 0 10 0 Calibration process By applying 20mA to the external actual value input this parameter is corrected until the readout matches 20 mA P14 14 PID controller Process begin 32768 32767 Mantissa of the real process variable begin of external actual value P14 15 PID controller Process begin 32768 32767 Mantissa of the real process varia...

Page 62: ...sible but should only be performed by a professional Bettis installer or specially trained personnel The Profibus DP interface is described in the separate manual Profibus DP for SMARTCON controllers 7 15 Parameter Group DeviceNet option The DeviceNet field bus is based on the CAN protocol and was originally developed by Rockwell Automation as an open field bus Today DeviceNet falls under the resp...

Page 63: ...ic Curves Parameter Group Menu Item Sub Menu Item Poss Setting Notes Comments P17 1 Characteristic Torque Open Off The torque characteristic curve is disabled for the OPEN direction On The torque characteristic curve is enabled for the OPEN direction Local Remote only The torque characteristic curve is enabled for the OPEN direction only in LOCAL and REMOTE mode while disabled in the EMERGENCY mod...

Page 64: ...e 25 Miscellaneous Parameter Group 1 Menu Item Sub Menu Item Poss Setting Notes Comments P20 1 Miscellaneous Language 0 German Defines the menu language 1 English 2 Russian 3 Czech 4 Spanish 5 French 6 Italian 7 Danish 8 Hungarian 9 Turkish 10 Greek 11 Polish 12 Serbian 13 Croation P20 2 Miscellaneous Smartcode Enables additional features by entering a Smartc P20 3 Miscellaneous Restore para 0 no ...

Page 65: ...ous diagnostic values P20 6 Miscellaneous Infrared Off 0 The infrared connection is disabled 1 Infrarot The infrared connection is activated for about 3 minutes 2 Bluetooth The Bluetooth connection is active for about 3 minutes unless communication is detected 3 Infrarot The infrared connection is activated 4 Bluetooth The Bluetooth connection is activated P20 7 Miscellaneous Menu style 0 2 Differ...

Page 66: ...neutral position or in the remote position The status area is divided into 2 sub areas Status History 8 1 Status 8 1 1 Status Binary Outputs Display of binary outputs The display shows output control as opposed to output status i e the supply of the binary outputs is ignored A switched output is represented by 1 Figure 55 Binary Output Display Display Overview 1 Output Number 2 Signal 0 Low 1 High...

Page 67: ...output out only the control signal is shown regardless of whether the output current actually flows or not interruption of the current loop Figure 57 Analogue Status Display Display Overview 1 Input 1 2 Input 2 3 Output 4 All values in mA 8 1 4 Status Absolute values This status displays the absolute position of the actuator Figure 58 Absolute Value Display Display Overview 1 Absolute value of the...

Page 68: ...tions MAN 02 04 60 0350 EN Rev 3 63 Section 8 Status Area Status Area 8 1 5 Status Firmware Figure 59 Firmware Status Display Display Overview 1 Firmware 2 Firmware Date 8 1 6 Status Serial number Figure 60 Serial Number Display ...

Page 69: ...tronics 8 1 7 Status meter readings Figure 61 Meter Readings Status Display Display Overview 1 Power on Cycles 2 Operating Hours 3 Engine Duration 8 2 History History shows the last 20 history entries In addition to the plain text entry the time since the last history entry is also provided Please note that the actuator can only calculate time if energised For error analysis please refer to Sectio...

Page 70: ...ctors and the corresponding software are available as options During operation it must be ensured that the IR interface surface is protected from strong disturbances which may other wise compromise the communication Before mounting the infrared adapter clean the surface of the infrared interface with a damp cloth When the infrared interface is enabled it is indicated by Light emitting Diode L5 see...

Page 71: ...ware required for Android equipment is available as an option In addition to communication with the actuator the Android software also enables management of multiple actuators allowing easy transfer of parameter sets to various actuators This approach can simplify commissioning significantly When the Bluetooth interface is enabled this is indicated by the light emitting diode L5 see Figure 62 The ...

Page 72: ...he actuator is delivered filled with oil On going monitoring Beware of increased running noise During long downtime periods operate the actuator at least every 3 months For actuators with output types A B and C according to DIN 3210 A B1 B2 and C according to DIN ISO 5210 re lubricate at least every 6 months on existing grease fittings see Section 15 2 Pay attention to increased running noises occ...

Page 73: ...g nut again and turn it with the mortise key until it stops 9 Turn the ring nut back a quarter turn hold it with mortise key and fix the worm screw to secure the ring screw against twisting 10 The ring nut must now no longer be able to turn with the mortise key 11 2 Moving Interval The linear unit should be actuated at least every 3 months 11 3 Greasing Interval Every 6 months the linear unit shou...

Page 74: ... errors are gone 8 Power On L4 is off Is written to the history after power on the 9 Power supply error 21 Power supply OK L4 is off No power supply to the power electronics when the controller is powered from the auxiliary power input Defect of power electronics please contact the manufacturer 11 Failsafe error 12 Failsafe OK L4 is off Communication error between Failsafe board and Logic loss of ...

Page 75: ... empty loss of time date or counter values possible 44 Inverter error Para 45 Inverter OK Para L4 is off BLDC parameter error 46 Analog Input 1 Failure 47 Analog Input 1 OK L4 flashes slowly SRG active Positioner live zero detection activated no setpoint value recognized 48 Analog Input 2 Failure 49 Analog Input 2 OK L4 flashes slowly Ext setpoint active Ext setpoint live zero detection activated ...

Page 76: ...se Location F2 F1 Display Overview 1 Fuse F10a for the binary outputs 2 Fuse F10b fuse for auxiliary supply Table 30 Fuses on the Logic Board Fuse Value Manufacturer List of spare parts F10a 1AT Littelfuse 454 NANO2 Slo BloQR träge C302c F10b 4AT Littelfuse 454 NANO2 Slo BloQR träge C302d NOTE The frequency inverter is protected by an input fuse and the explosion proof version also has a thermal f...

Page 77: ...id free not or only slightly reactive with water 14 3 Basic Lubricant Service Interval Bettis actuators must be serviced 10 years after delivery by Bettis Antriebstechnik GmbH A 1230 Vienna The functionality and durability of the lubricant is however contingent upon the operating conditions Where appropriate reduction factors must be considered Table 31 Reduction Factors Operating condition s Defi...

Page 78: ...0 years x 0 51 5 1 years 62 months CAUTION LUBRICATE PROPERLY This calculated maintenance interval does neither apply to the maintenance of output type A threated bushing units nor to the maintenance of linear and spindle drive units These units must periodically lubricated at least every 6 months via the grease nipples see Section 14 During maintenance of our actuators remove and replace old grea...

Page 79: ...n or upon adjustments on site please contact Emerson Texas at 1 281 477 4100 or to prevent any operational errors or damage to the actuators Emerson recommends engaging only qualified personnel for installation of RTS CL Comapct Series actuators Upon special request of the client Emerson can conduct training on the activities listed in this operating manual at the factory of Emerson ...

Page 80: ...ions MAN 02 04 60 0350 EN Rev 3 75 Section 16 Technical Data and Certifications Technical Data and Certifications Section 16 Technical Data and Certifications 16 1 Binary Outputs Figure 64 Control Unit F2 F1 Figure 65 Logic Board ...

Page 81: ...m permissible total current for all outputs 4A Fuse Fuse F2 see Figure 68 4 A slow Littelfuse 454 NANO2 Slo Blo Binary outputs with external supply are separated from other controllers via optocouplers 16 2 Binary Inputs Table 33 Binary inputs Characteristic Value Count 5 Nominal voltage 24VDC towards common ground Thresholf voltage for input set 10 V max 8 5V typ Treshold voltage for input not se...

Page 82: ...ns Technical Data and Certifications Jumpers JP1 JP3 can be used to interconnect the binary inputs to groups with separate earths Figure 67 5 Inputs with Same Common Figure 68 2 Separated Groups of 2 Inputs with Same Ground Input IN3 is Disabled Figure 69 3 Separated Inputs Inputs IN2 and IN4 are Disabled ...

Page 83: ...echnical Data and Certifications Technical Data and Certifications Figure 70 3 Inputs with Same Common and 1 Separated Input Input IN4 is Disabled Figure 71 1 Separated Input and 3 Inputs with Same Common Input IN2 is Disabled Figure 72 5 inputs with common using external 24V ...

Page 84: ...tion 16 Technical Data and Certifications Technical Data and Certifications Figure 73 5 inputs with common using internal 24V e g for dry contacts Figure 74 3 separated inputs using 3 separated external 24V Figure 75 3 separated inputs using 3 separated external 24V ...

Page 85: ...35 Input 2 External Actual Value Only in Conjunction with the PID Controller Characteristic Value Current range 0 20 8mA Resolution 12Bit Accuracy 0 5 Input resistance 120 Ohm Jumper JP6 can be used to switch analog input 2 from a passive input default to an input with internal 24 V power supply for 4 20 mA two wire transmitters NOTE The analog input 2 is referenced to common of the electronic sys...

Page 86: ... is galvanically isolated from the rest of the electronic system Jumper JP4 can be used to switch the analog output from an active power source default to a current sink allowing the output to simulate a 4 20 mA two wire transmitter Figure 76 Current Source Figure 77 Current Sink Ground potential is the potential of the control unit and the auxiliary supply ...

Page 87: ...mon ground vs earth floating version 10M Ohms Capacitance of common ground vs earth typ 100 nF Maximum allowed voltage of common ground vs earth max 40 Vs Fuse Fuse F1 see Figure 63 1 A slow Littelfuse 454 NANO2 Slo Blo R Ground potential is the common ground of the controller and the analog inputs and outputs The auxiliary voltage output can be set in menu P6 5 see Section 7 5 The power save mode...

Page 88: ... max 2 5mm2 AWG14 Optionally contacts are available in crimp or cage clamp designs 16 6 2 Connections for explosion proof version Table 39 Explosion proof Connections Connection Value Power motor terminals with screw connection 16A 0 5 4mm2 AWG20 AWG12 Control signals terminals with screw connection 4A 0 5 2 5mm2 AWG20 AWG14 16 7 Miscellaneous Table 40 Miscellaneous Characteristic Value Ambient te...

Page 89: ...E Power supply 24VDC max 30VDC current consumption with 24VDC typical 5mA Optically isolated inputs Analog control 4 20 mA 2 wire Status Indication Outputs 8 configurable binary output relays for status READY OPEN CLOSE RUNNING OPEN RUNNING CLOSE TORQUE LOCAL REMOTE Power supply 24VDC 6V per actuator or through control system Max allowed current per output 50mA short circuit proof Max allowed curr...

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Page 91: ...ongmeadow Business Estate East P O Box 6908 Greenstone 1616 Modderfontein Extension 5 South Africa T 27 11 451 3700 EUROPE Holland Fasor 6 Székesfehérvár 8000 Hungary T 36 22 53 09 50 Strada Biffi 165 29017 Fiorenzuola d Arda PC Italy T 39 0523 944 411 www emerson com bettis 2019 Emerson All rights reserved The Emerson logo is a trademark and service mark of Emerson Electric Co BettisTM is a mark ...

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