2
TABLE OF CONTENTS
USING THIS MANUAL
1
A. INSTALLATION SEQUENCE ...................................1
B. SPECIAL ATTENTION BOXES .................................1
1. PREINSTALLATION
2
A. GENERAL
2
B. CODES & REGULATIONS ........................................2
C. ACCESSIBILITY CLEARANCES ...............................3
D. COMBUSTION & VENTILATION AIR .......................3
2. BOILER SET-UP
7
A. GENERAL
7
B. MOUNTING..............................................................7
3. VENTING & AIR INLET PIPING
8
A. GENERAL ................................................................8
B. APPROVED MATERIALS .........................................8
C. EXHAUST VENT/AIR INTAKE PIPE LOCATION ......9
D. EXHAUST VENT/AIR INTAKE PIPE SIZING ..........13
E. EXHAUST VENT/AIR INTAKE
PIPE INSTALLATION ..............................................14
F. EXHAUST TAPPING FOR VENT SAMPLE .............14
G. BOILER REMOVAL FROM COMMON
VENTING SYSTEM ................................................14
4. WATER PIPING AND CONTROLS
16
A. GENERAL ..............................................................16
B. WATER QUALITY ...................................................16
C. OPERATING PARAMETERS ..................................17
D. SYSTEM COMPONENTS ......................................17
E. SYSTEM PIPING ....................................................19
F. FREEZE PROTECTION ............................................23
5. FUEL PIPING
25
A. GENERAL ..............................................................25
B. FUEL LINE SIZING .................................................25
C. GAS SUPPLY PIPING – INSTALLATION ................25
D. GAS SUPPLY PIPING – OPERATION ....................26
E. MAIN GAS VALVE – OPERATION .........................26
6. CONDENSATE DRAIN PIPING
28
A. GENERAL ..............................................................28
B. CONDENSATE SYSTEM .......................................28
7. ELECTRICAL CONNECTIONS
29
A. GENERAL ..............................................................29
B. CUSTOMER CONNECTIONS ................................29
C. INTERNAL WIRING ................................................29
8. BOILER CONTROL: INTERNAL
WIRING & OPERATION
32
A. CONTROL OVERVIEW ..........................................32
B. AVAILABLE CENTRAL HEAT MODES ...................32
C. AVAILABLE DOMESTIC HOT WATER MODES ....33
D. DISPLAY UTILIZATION ..........................................33
E. USER MENU ..........................................................35
F. STATUS MENU – 1000 LEVEL ...............................35
G. INSTALLER MENU – 2000 LEVEL .........................37
H. MENU LEVELS 3000, 4000 & 5000 .......................39
I. OUTDOOR RESET OPERATION .............................40
J. IGNITION SEQUENCE ............................................41
K. ADDITIONAL SAFETY FUNCTIONS .....................42
9. START-UP PROCEDURE
43
A. GENERAL ..............................................................43
B. CHECK WATER PIPING .........................................43
C. CHECK GAS PIPING ..............................................43
D. CHECK OPERATION ..............................................43
E. LIGHTING & OPERATING PROCEDURES .............45
10. TROUBLESHOOTING
46
A. LOCKOUT ERRORS ...............................................46
B. BLOCKING ERRORS ..............................................46
C. WARNING ERRORS ...............................................46
D. TYPICAL OPERATION CYCLE –
CENTRAL HEAT .....................................................46
E. TYPICAL OPERATION CYCLE – DHW ...................46
11. MAINTENANCE
51
A. GENERAL (WITH BOILER IN USE)........................52
B. WEEKLY (WITH BOILER IN USE) ..........................52
C. ANNUALLY (BEFORE START OF
HEATING SEASON) ...............................................52
D. CONDENSATE CLEANING INSTRUCTIONS ........52
E. INSPECTION AND CLEANING OF COMBUSTION
CHAMBER COILS ..................................................52
F. HEAT EXCHANGER GASKET REPLACEMENT ......53
G. FLOW RESTRICTOR MAINTENANCE ...................53
H. PLATE HEAT EXCHANGER MAINTENANCE ........54
12. BOILER DIMENSIONS & RATINGS
55
13. REPAIR PARTS
58
TABLE OF CONTENTS
Summary of Contents for Peak-40
Page 22: ...22 WATER PIPING AND CONTROLS Figure 4 6 Recommended Central Heat Piping ...
Page 24: ...24 WATER PIPING AND CONTROLS Figure 4 8 Recommended Domestic Hot Water Piping ...
Page 33: ...33 ELECTRICAL CONNECTIONS Figure 7 4 Wiring Schematic and Connection ...
Page 47: ...47 START UP PROCEDURE E LIGHTING OPERATING PROCEDURES ...
Page 59: ...59 THIS PAGE INTENTIONALLY LEFT BLANK ...
Page 62: ...62 REPAIR PARTS Figure 13 2 Peak 40 LP Combustion Components ...
Page 64: ...64 REPAIR PARTS Figure 13 3 Peak 40 NG Combustion Components ...
Page 66: ...66 REPAIR PARTS Figure 13 4 CHB Parts Detail ...
Page 68: ...315 Oser Avenue Hauppauge NY 11788 Tel 631 694 1800 Fax 631 694 1832 www embassyind com ...
