46
START-UP PROCEDURE
d. The boiler should shut down at the boiler setpoint plus
10°F (5.6°C). If it does not shut down turn off the boiler
and contact your representative.
7. Check combustion readings in the boiler vent pipe utilizing the
built in analysis port on the vent adapter (White threaded cap).
Figure 9.1: Manual Air Vent Location
WARNING
Ensure the analysis port is tightly sealed once
combustion readings are taken. Leaving the port
unsealed will allow combustion products to vent
into the indoor space which can lead to severe
injury or death.
a. Using a combustion analyzer with the capability to read
carbon dioxide (CO
2
) and carbon monoxide (CO), place
the probe into the combustion test port. See Figure 9.2.
b. Manually set the boiler to Maximum power by entering
the System Test Mode.
• Verify that the fan speed indicated is within 50 rpm
of the maximum power fan speed in Table 12.3.
Status Menu parameter 1040.
• Verify that the CO and CO
2
emissions are within the
parameters specified in Table 5.4.
c. Manually set the boiler to Low Power by entering the
System Test Mode.
• Verify that the fan speed indicated is within 100 rpm
of the Low Power fan speed listed in Table 12.3.
Status Menu parameter 1040.
• Verify that the CO and CO
2
emissions are within the
parameters specified in Table 5.4.
d. If the values in either of these instances falls outside the
parameters listed in Table 5.4, turn off the boiler and
contact your representative. For best results, the value
should be set for the middle of the range (9% for Natural
Gas and 10% for LP Gas).
e. Be sure to set the System Test mode to Off so that the
boiler will modulate correctly in accordance with the load.
f. After removing the analysis probe from the vent pipe,
securely screw the analysis port cap back onto the vent
adapter.
g. Record the combustion readings on the “Start-up
Combustion Record” in Appendix D. It is very important
to record all of the information requested on the sheet
for follow up and troubleshooting.
NOTICE
To prevent moisture damage to control and blower:
During Boiler operation verify that there are no water leaks from any fittings on the boiler header and that
all vent connections are water tight and properly assembled.
Summary of Contents for Peak-40
Page 22: ...22 WATER PIPING AND CONTROLS Figure 4 6 Recommended Central Heat Piping ...
Page 24: ...24 WATER PIPING AND CONTROLS Figure 4 8 Recommended Domestic Hot Water Piping ...
Page 33: ...33 ELECTRICAL CONNECTIONS Figure 7 4 Wiring Schematic and Connection ...
Page 47: ...47 START UP PROCEDURE E LIGHTING OPERATING PROCEDURES ...
Page 59: ...59 THIS PAGE INTENTIONALLY LEFT BLANK ...
Page 62: ...62 REPAIR PARTS Figure 13 2 Peak 40 LP Combustion Components ...
Page 64: ...64 REPAIR PARTS Figure 13 3 Peak 40 NG Combustion Components ...
Page 66: ...66 REPAIR PARTS Figure 13 4 CHB Parts Detail ...
Page 68: ...315 Oser Avenue Hauppauge NY 11788 Tel 631 694 1800 Fax 631 694 1832 www embassyind com ...