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HP01P002SS man v.171212

regulations, codes and standards relating to 

personal protective equipment. This includes 

respiratory protective equipment, protection for 

the extremities, protective clothing, protective 

shields and barriers, electrical protective 

equipment, and personal hearing protective 

equipment.

1.  Eye protection should be worn at all times 

when operating this tool. Use ANSI approved 

safety glasses. Everyday eyeglasses are NOT 

safety glasses. Dust mask, non-skid safety 

shoes, hard hat, or hearing protection should 

be used in appropriate conditions.

2.   Wear proper apparel.  

Loose clothing, gloves, neckties, rings, 

bracelets, or other jewelry may present a 

potential hazard when operating this tool. 

Please keep all apparel clear of the tool.

Inspection

Inspect compressor prior to any use. Check for 

external damage that might have occurred during

transit. Be careful of moving parts. Report any 

damage to delivery carrier immediately.

Do not operate unit if damaged 

during shipping, handling or use. 

Damage may result in bursting and cause injury 

or property damage.

Installation

Area

1.  Install compressor in a clean, dry and well-lit 

area. Be sure installation area can maintain a 

temperature range between 35° - 110° F (2° - 

43° C).

If ambient temperature drops 

below 32˚F (0° C), be sure to 

protect safety/relief valves and drain valves from 

freezing. NEVER operate compressor with 

temperatures below 15˚F (-9.5° C) or above 125˚F 

(52° C).

2.  Allow sufficient space around compressor for 

maintenance access and adequate airflow. 

Mount unit leaving a minimum of 15 inches (38 

cm) of clearance.

3.  Use shims to level compressor if installation 

area is not flat. This will avoid excessive 

vibration and premature pump wear.

DO NOT install compressor in  

boiler room, paint spray room, or 

area where sandblasting occurs. Make sure inlet 

air is away from exhaust fumes or other toxic, 

noxious or corrosive fumes or substances.

4.  If acid is used in operating environment or air 

is dust laden, pipe intake to outside, fresh air. 

Increase pipe size by one size for every 20 

feet of run. Be sure to install protective hood 

around intake filter.

5.  Insulate cold water or other low temperature 

WARNING

CAUTION

DANGER

pipes that pass overhead to avoid 

condensation dripping on compressor which 

could cause rust and/or motor shorting.

Electrical Safety

Be sure only trained and 

authorized personnel maintain 

this compressor in accordance 

with all applicable federal, state 

and local codes, standards and 

regulations. Follow all NEC 

(National Electric Code) standards especially 

those concerning equipment grounding 

conductors.

1.  Follow all NEC and local codes for electrical 

wiring. Allow only authorized Polar Air service 

person or certified electrician to install 

electrical components.

2.  Put unit on dedicated circuit and make sure 

no other electrical equipment is wired into it. 

Failure to wire unit on independent circuit can 

cause circuit overload and/or imbalance in 

motor phasing. Install proper No Fuse Breaker 

(NFB) according to kW output of compressor.

3.  Ensure incoming service has adequate 

ampere rating.

4.  Ensure supply line has the same electrical 

characteristics (voltage, cycles and phase) as 

the electric motor.

5.  Refer to amp load information on the 

specifications label and use correctly sized 

wiring. Be sure to consider distance between 

power supply and machine.

6.  Install surge protection device between power 

supply and compressor motor.

7.  Make sure to install properly sized breakers 

and fuses.

8.  The unit must be properly grounded. DO NOT 

connect ground wire to air or cooling lines. 

9.  If the tool is equipped with three-pin plug, it 

should be plugged into a three-pin electrical 

socket. Never remove the ground pin.

10. Avoid body contact with grounded surfaces 

such as pipes, radiators, ranges, and 

refrigerators. There is an increased risk of 

electric shock if your body is grounded.

11. To reduce the risk of electrical shock or injury, 

do not expose tool to moisture.  

Don’t use this tool in damp or wet locations. 

Keep out of rain.

12. Do not abuse cord.  

Never use the cord to carry tools or pull the 

plug from an outlet. Keep cord away from 

heat, sharp edges or moving parts. Check 

for damage and replace damaged cords 

immediately before connecting to power 

supply. Damaged cords increase the risk of 

electric shock.

DANGER

Summary of Contents for 815002013985

Page 1: ...However operators and maintenance per sons are responsible for maintaining safety All safety precautions are included to provide a guideline for minimizing the possibility of accidents and property da...

Page 2: ...lation 5 Area 5 Electrical Safety 5 Operation 6 Safety Rules 6 Air Tool Cautions 6 Power Source Connection 7 Power Requirements 7 Grounding Instructions 7 Connect to power source 7 Assembly 8 Installi...

Page 3: ...the safety valve end to check that it is working properly WARNING 5 RESERVOIR AIR PRESSURE GAUGE Indicates pressure of compressed air built up in the tank 6 PRESSURE SWITCH Controlled by the red tipp...

Page 4: ...with all pertinent OSHA regulations and all applicable Federal State Local Codes standards and regulations DANGER WARNING CAUTION NOTICE MANUAL WARNING 4 NEVER modify the compressor and or controls in...

Page 5: ...f run Be sure to install protective hood around intake filter 5 Insulate cold water or other low temperature WARNING CAUTION DANGER pipes that pass overhead to avoid condensation dripping on compresso...

Page 6: ...when around compressor Keep all body parts and clothing away from couplings flywheel and other moving parts of the equipment WARNING Keep all persons away from the discharge opening of hoses or tools...

Page 7: ...extension cords Power Source Connection Power Requirements This tool is designed to operate on a properly grounded 120 volt 60 Hz single phase alternating current AC power source fused with a 15 amp t...

Page 8: ...walls or any other obstruction which would interfere with airflow Compressor should be located in a temperature controlled area between 32 and 95 fahrenheit 0 and 35 C Place the compressor on a firm...

Page 9: ...7 This first time running your compressor and periodically thereafter check for air leaks If the gauge indicates pressure is going down in the tank or you hear leakage you could apply soapy water to a...

Page 10: ...d bolts are tight After each use drain condensation from the air tank Monthly Inspect air system for leaks by applying soapy water to all joints Tighten these joints if leaks are discovered Storage Wh...

Page 11: ...g 1 Check that the main supplied voltage corresponds to the compres sor specifications An inadequate extension cord too thin or too long can cause the motor to overheat due to voltage drop Excessive u...

Page 12: ...25 Left fan 26 Crank 27 Retainer screw 28 Cheese head screw 29 Left crank case 30 Cable grommet 31 Screw 32 Gasket 33 Stator 34 Bolt 35 Rotor No Description 36 Bearing 37 Shock absorption spacer 38 Fa...

Page 13: ...Schematic Drawing 43 44 45 46 47 48 50 49 51 39 52 59 53 54 55 56 57 58 69 62 63 65 66 67 68 70 64 61 60 33 25 26 27 28 29 30 34 35 36 37 38 31 32 24 18 19 20 21 22 23 16 17 40 41 15 14 13 9 12 11 10...

Page 14: ...ls Warranty does not apply to defects due directly or indirectly to misuse abuse negligence or accidents repairs or alterations and lack of maintenance HULK shall not be liable for death injuries to p...

Page 15: ...15 HP01P002SS man v 171212...

Page 16: ...16 HULK Power Air Compressors...

Page 17: ...l entretien sont responsables du maintien de la s curit Toutes les pr cautions de s curit sont incluses pour fournir une ligne directrice pour minimiser la possibilit d accidents et de dommages mat r...

Page 18: ...urit lectrique 21 Op ration 22 R gles de s curit 22 Pr cautions sur l outil pneumatique 23 Alimentation de la source 24 Exigences d alimentation 24 Instructions de mise la terre 24 Raccordement la sou...

Page 19: ...des r glages sur la soupape ATTENTION de s curit Retirez p riodiquement la bague de l extr mit de la soupape de s curit pour v rifier qu elle fonctionne correctement 5 JAUGE DE PRESSION D AIR DU R SER...

Page 20: ...T Lignes directrices de base 1 Autoriser uniquement les personnes form es et autoris es qui ont lu et compris ces instructions d utilisation pour utiliser ce compresseur Le non respect des instruction...

Page 21: ...Ne faites pas fonctionner l appareil s il est endommag lors de l exp dition de la manipulation ou de l utilisation Les dommages peuvent entra ner un clatement et causer des blessures ou des dommages m...

Page 22: ...de l entretien ou de la modification des accessoires De telles mesures de s curit pr ventives r duisent le risque de d marrage accidentel de l outil 14 Tenir l cart les produits inflammables N essayez...

Page 23: ...ontenir du monoxyde de carbone L air produit n est pas adapt la respiration 21 Toujours utiliser un appareil respiratoire lors de la pulv risation de peinture ou de produits chimiques Pr cautions sur...

Page 24: ...isation d une prise d adaptateur est ill gale dans certaines r gions y compris au Canada V rifiez vos codes locaux Si vous AVERTISSEMENT fig 2 A B C AVIS avez des doutes ou si la fiche fournie ne corr...

Page 25: ...entation Ce compresseur est con u pour fonctionner sur une source d alimentation courant alternatif AC 120 volts 60 Hz mise la terre avec un fusible ou un disjoncteur fusible 20 amp res Il est recomma...

Page 26: ...ion d air Ce r gulateur ajuste la pression d air fournie au tuyau Pour augmenter la pression d air tourner le bouton du r gulateur d air fig 7 10 dans le sens des aiguilles d une montre Pour diminuer...

Page 27: ...ir refroidi 8 Placez le compresseur d air dans un endroit frais sec s r et l int rieur D pannage Inspectez toujours le compresseur avant utilisation et assurez vous qu il est en bon tat de fonctionnem...

Page 28: ...nsateur d fectueux Contacter le service la client le Le moteur ne d marre pas ou d marre lentement Alimentation lectrique basse tension au moteur V rifiez que la tension fournie princi pale correspond...

Page 29: ...auts caus s directement ou indirectement par une mauvaise utilisation un abus une n gligence ou des accidents des r parations ou des modifications et le manque de maintenance HULK ne sera pas responsa...

Page 30: ...lateur gauche 26 Vilebrequin 27 Vis de retenue 28 Vis t te cylindrique 29 Boitier gauche 30 Grommet de c ble 31 Vis 32 Joint d tanch it 33 Stator 34 Boulon 35 Rotor No Description 36 Roulement billes...

Page 31: ...Dessin sch matique 43 44 45 46 47 48 50 49 51 39 52 59 53 54 55 56 57 58 69 62 63 65 66 67 68 70 64 61 60 33 25 26 27 28 29 30 34 35 36 37 38 31 32 24 18 19 20 21 22 23 16 17 40 41 15 14 13 9 12 11 10...

Page 32: ...32 Compresseur air HULK Power...

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