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© 27.04.2005 ELKA-Torantriebe GmbH u. Co. Betriebs KG                     Page 3  

                                   EST 4004K 

 

4. Installation 

Ensure that the gate is rigid enough, free moving, and suitable for automation (i.e. enough room to 
secure the rack on the gate). 

Always disconnect the control box before arc welding is carried out.  

 
 

7

9

5

11

12

1

2

3

4

5

6

10

13N

O

14N

O

A1

A2

K1

A1

3L2

5L3

1L1

A2

4

T

2

6T

3

2T

1

5L3

13N

O

3L2

1L1

6T

3

14N

O

K2

4T

2

2T

1

13

13

8

 

 

a)  Using the example in section 6 decide which cables are required and where the control box is to be 

mounted (near the opener). The cable should enter the control box from the bottom. 

b)  Make sure sufficient cable conduit or cable is laid into the foundation which should be free from frost. 

The very bottom opener should be at least 30 mm higher than the surrounding terrain and should be as 
near as possible to the pivoting point of cantilever gates. 

c)  Open the access panel of the opener and remove the height adjustment plate. You now have access to 

the elongated ground fixing holes. 

d)  Place the opener on the foundation parallel to the gate at a distance of 60 mm. Mark the middle of each 

hole on the foundation. 

e)  Fix the opener, either with plugs and screws (M20), or with heavy duty tie bolts. 
e)  Decide at what height the rack is to be mounted on the gate. You can use the opener with the height 

adjustment plate, or if the rack is to be as low as possible, without the adjustment plate. 

g)  Using the accompanying tubular “T”-bar disengage the opener (anticlockwise disengages and clockwise 

re-engages. See section 4.1.) 

h)  Mount the rack at the required height on the gate. Don’t use the edges of the gate, always use the pinion 

of the opener to determine the 

      height on the gate. 
      Lay a length of rack horizontally 
      on the pinion. Mark the height 
      of the securing points on the gate 
      through a hole in the rack. You 
      may push the gate along while 
      marking in order to gain a marking 
      line. 

The rack and the pinion should fit 
together with minimum play but 
enough to ensure that the pinion 
does not carry the gate. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

1 Aluminium 

housing 

MO44-2 Control box 

3 Cable 

clip 

4 Terminal 

block 

5 Proximity 

switch 

6 Gear 

box 

7 Power 

outlet 

8 Reversing 

contactor 

9 11 

pole 

socket 

10 Motor 
11 

Emergency release SW22 

12 Height 

adjustment 

13 Mounting 

plate 

h) 
mark 
here 

d) 

Summary of Contents for EST 4004K

Page 1: ...ST 4004K Contents Page 1 Usage 2 2 Technical data 2 3 Measurements 2 4 Installation 3 4 1 Emergency release 4 5 Electrical connections 4 6 Connection example 5 7 MO 44 2 Controller 6 7 1 Connections 7...

Page 2: ...ply 400 Vac 50 Hz Power consumption 2 2 kW Control box MO44 2 Electronic brake no The MO 44 2 control box has among others the following characteristics Safety Four separate reactions to the photo cel...

Page 3: ...on parallel to the gate at a distance of 60 mm Mark the middle of each hole on the foundation e Fix the opener either with plugs and screws M20 or with heavy duty tie bolts e Decide at what height the...

Page 4: ...ose the gate and push the holding plate with magnet along the rack until the LED SEZ turns off Fix the holder at this point on the rack so that the magnet passes the housing at a distance of about 10...

Page 5: ...27 04 2005 ELKA Torantriebe GmbH u Co Betriebs KG Page 5 EST 4004K 6 Connection example...

Page 6: ...27 04 2005 ELKA Torantriebe GmbH u Co Betriebs KG Page 6 EST 4004K 2T1 1L1 1L1 2T1 14NO 6T3 4T2 A2 13NO 5L3 3L2 K2 A1 6T3 4T2 14NO A2 5L3 3L2 K1 13NO A1 loop BA1 STOP START 7 MO 44 2 Controller...

Page 7: ...itted to terminal EXT AUF The LED BA lights if BA1 or the corresponding remote button is pressed A permanent open signal is possible BA2 Button to open the gate n o the signal is valid only for this c...

Page 8: ...tputs 300 mA LS TST Power supply for transmitter The controller switches the 24 Vdc on terminal LS TST off 7 2 Operating mode Motor power Changes only take effect if the running time is then learned a...

Page 9: ...when the gate is open The gate reopens if BT is pressed during closing Warning prior to opening DIP B1 OFF No warning DIP B1 ON The warning light is switched on 4 seconds before the gate opens Warnin...

Page 10: ...e relay connections of the receivers have to be connected in series Parallel to the relay connections a resistor of 1kOhm 5 each has to be connected The photo cell test consists of two parts The trans...

Page 11: ...N until the LED DIAG lights approx 3 seconds Press LERN twice The gate closes from any position opens completely and closes again The time required and the power selected DIP A1 and DIP A2 are then sa...

Page 12: ...The LED DIAG stays on as long as a signal is received Release the button The code is stored and the controller is ready for use 8 Timer card optional The 7 day timer can switch between day and night...

Page 13: ...DIAG 11 flashes The controller has detected a fault in the redundant detection of BS stop contact The controller is faulty DIAG 12 flashes The controller detects that the TRIAC or one of motor relays...

Page 14: ...e GmbH Co Betriebs KG accepts no liability for damage which is caused by using the appliance for purposes other than those for which it is built ELKA Torantriebe GmbH Co Betriebs KG cannot recognise e...

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