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© 27.04.2005 ELKA-Torantriebe GmbH u. Co. Betriebs KG                     Page 4  

                                   EST 4004K 

 

i)  Drill holes at the appropriate points to secure the rack and then tap an M8 thread. The rack should 

protrude 20cm further than the pinion at both limits of gate movement to allow room for the actuators for 
open and closed proximity switches. 

j)  Screw the distance pieces into the gate, which can also be welded in position. 
k)  Mount the 1 metre lengths of rack. For better results press a third length (with teeth upwards) against the 

joints to produce the required distance between lengths. 

l)  Push the gate completely open and closed and check that it doesn’t jam. If necessary adjust the height 

of the rack. 

 

4.1. 

Emergency release

 

 

Open the access panel and using the accompanying tubular “T” bar (SW22) loosen the hex head screw on 
the gearbox. 
Turning the bar a couple of turns anti-clockwise disengages the gears. 
To re-engage the gears, turn the tee wrench clockwise as far as it will go. (see page 3). 

 

5. Electrical 

Installation 

 

All cables should have at least the suggested cross-sections. 

 

a)  Connect the power supply. 
b) The 

opener closes to the left

 on delivery. The right limit switch (SEZ) stops the movement. 

c) If 

your 

gate closes to the right

 swap the motor leads for „open“ and „close“ and swap the leads to the 

terminals SEA and SEZ on the control board.  

d)  Disengage the opener. 
e)  Close the gate and push the holding plate with magnet along the rack until the 

LED SEZ turns off. Fix the holder at this point on the rack so that the magnet 
passes the housing at a distance of about 10 mm. 

f)  Open the gate and push the holding plate with magnet along the rack until the 

LED SEA turns off. Fix the holder at this point on the rack so that the magnet 
passes the housing at a distance of about 10 mm. 

f)  Re-engage the opener and carry out a test run with the gate. Use the push 

button BT on the controller card which has serial switching OPEN-STOP-
CLOSE-STOP. 

Ensure that the LED SEZ turns off when the gate is closed (not SEA) 
otherwise you will have malfunctions (e.g. automatic closing becomes 
automatic opening). 

 

g)  If necessary readjust the actuators for the proximity switches so that the gate 

closes exactly. 

h)  Connect all periphery equipment. 

 

The time required to open or close the door (running time) must be learned. 
 

Caution:  

During the learning mode the gate will move automatically several times.  

Ensure nobody will enter the gate area. 

 
Learning the running time: (see section 7.3) 
Switch the power regulation on with DIP A1 and DIP A2. Choose a low setting, if required it can always be 
increased (see section 7.2.). 
Press LT for at least 3 seconds The LED DIAG lights. 
Press LT twice. The gate closes from any position, opens completely and closes again. Press the LT button 
to confirm, the running time and 10 % reserve and the power required are saved. 
The opener is ready for use. 
Carry on setting operating mode as described in section 7.2. 
 

Summary of Contents for EST 4004K

Page 1: ...ST 4004K Contents Page 1 Usage 2 2 Technical data 2 3 Measurements 2 4 Installation 3 4 1 Emergency release 4 5 Electrical connections 4 6 Connection example 5 7 MO 44 2 Controller 6 7 1 Connections 7...

Page 2: ...ply 400 Vac 50 Hz Power consumption 2 2 kW Control box MO44 2 Electronic brake no The MO 44 2 control box has among others the following characteristics Safety Four separate reactions to the photo cel...

Page 3: ...on parallel to the gate at a distance of 60 mm Mark the middle of each hole on the foundation e Fix the opener either with plugs and screws M20 or with heavy duty tie bolts e Decide at what height the...

Page 4: ...ose the gate and push the holding plate with magnet along the rack until the LED SEZ turns off Fix the holder at this point on the rack so that the magnet passes the housing at a distance of about 10...

Page 5: ...27 04 2005 ELKA Torantriebe GmbH u Co Betriebs KG Page 5 EST 4004K 6 Connection example...

Page 6: ...27 04 2005 ELKA Torantriebe GmbH u Co Betriebs KG Page 6 EST 4004K 2T1 1L1 1L1 2T1 14NO 6T3 4T2 A2 13NO 5L3 3L2 K2 A1 6T3 4T2 14NO A2 5L3 3L2 K1 13NO A1 loop BA1 STOP START 7 MO 44 2 Controller...

Page 7: ...itted to terminal EXT AUF The LED BA lights if BA1 or the corresponding remote button is pressed A permanent open signal is possible BA2 Button to open the gate n o the signal is valid only for this c...

Page 8: ...tputs 300 mA LS TST Power supply for transmitter The controller switches the 24 Vdc on terminal LS TST off 7 2 Operating mode Motor power Changes only take effect if the running time is then learned a...

Page 9: ...when the gate is open The gate reopens if BT is pressed during closing Warning prior to opening DIP B1 OFF No warning DIP B1 ON The warning light is switched on 4 seconds before the gate opens Warnin...

Page 10: ...e relay connections of the receivers have to be connected in series Parallel to the relay connections a resistor of 1kOhm 5 each has to be connected The photo cell test consists of two parts The trans...

Page 11: ...N until the LED DIAG lights approx 3 seconds Press LERN twice The gate closes from any position opens completely and closes again The time required and the power selected DIP A1 and DIP A2 are then sa...

Page 12: ...The LED DIAG stays on as long as a signal is received Release the button The code is stored and the controller is ready for use 8 Timer card optional The 7 day timer can switch between day and night...

Page 13: ...DIAG 11 flashes The controller has detected a fault in the redundant detection of BS stop contact The controller is faulty DIAG 12 flashes The controller detects that the TRIAC or one of motor relays...

Page 14: ...e GmbH Co Betriebs KG accepts no liability for damage which is caused by using the appliance for purposes other than those for which it is built ELKA Torantriebe GmbH Co Betriebs KG cannot recognise e...

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