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56

English

• Disassemble the blades by removing the two M10 bolts on each blade. Avoid injuring your hands 

by always using to two long ring spanners. (17 mm spanner).

• If the bolts are damaged, immediately replace them.

• Do not pull the blades out with your hands, use a pair of pliers for this.

When the reversing or renewing the blades, you must take note of the following rules: In order to 

understand these rules, the blade shaft is divided into two groups :

Blade group 1 : this group includes the two outermost blades.

Blade group 2 : this group includes the blades that are located between the two outermost blade 

disks.

13.2.1 Renewing the blades of group 1

(Blade pair 1, 2, 3 and 4)

Summary of Contents for MA 018 010 130

Page 1: ...Megaprof M A N U A L...

Page 2: ...e to the equipment 1 2 Identi cation Data ELIET Megaprof Note the identi cation data relating to your machine in the boxed areas Engine Vanguard 3 LC 950 D 582447 0205 E2 Article number Serial number...

Page 3: ...vant chapter Even if you are thoroughly familiar with operating such equipment it is still advisable to read these pages carefully ELIET is constantly working on further developments for all machines...

Page 4: ...12 7 1 Safety messages 12 7 2 Safety provisions 14 7 3 Safety Regulations 15 7 3 1 General Safety Precautions 15 7 3 2 Careful and proper use 16 7 3 3 Responsibilities of the Operator 16 7 3 4 Persona...

Page 5: ...he blades 44 11 3 5 Extensive maintenance to the blades 44 11 3 6 Opening the calibration sieve in the collector 45 11 3 7 Access tot he battery and the components for the wheel drive 46 11 3 8 Swingi...

Page 6: ...Scrapers on the conveyor belt 62 13 7 2 Drain hole in the collector 62 13 7 3 Sealing of the radiator grill 62 13 8 General lubrication 62 13 8 1 Lubricating the hinge points 62 13 8 2 Apply lubricant...

Page 7: ...7 English...

Page 8: ...i c information and or ac tions or to denote where you can nd additional information relating to the subject 5 2 Caution Caution This notice identi es safe usage habits This is done to prevent incorre...

Page 9: ...front wheels 9 Driven rear wheels 9 English 6 Principal Parts To fully grasp the content of this operator s manual you need to be fully conversant with the terminology used for the descriptions This...

Page 10: ...10 English 1 Feed belt 2 Safety screen 3 Feed roller 4 Rotor 5 Sieve 1 Start key 2 Diagnostics panel 3 Hours run counter 4 Throttle 5 Fuel gauge 6 Split differential...

Page 11: ...aler Your ELIET dealer is at your service ready to provide you with maintenance or advice so that your ELIET machine always operates at peak ef ciency Genuine ELIET service parts and lubri cants can b...

Page 12: ...tempting to operate this machine 2 Always wear the appropriate protective clothing when operating the machine protective gloves safety goggles ear defenders 3 Performing maintenance or operating the m...

Page 13: ...s These two risks that are exist when chipping branches are catered for by the safety screen This sticker reminds the user how to operate the shredder safely No attempt should be made to put your hand...

Page 14: ...te the buffer bracket underneath the hopper with one leg if your hands are not free to do this Safe and ergonomic feed height The hopper is designed so that it has a low infeed level for easy and ergo...

Page 15: ...complete operating life of the machine It serves as a reference for the user and enables the machine to be used and maintained in accordance with the correct instructions Always refer to this instruct...

Page 16: ...we cannot be held responsible for using our machine for shredding any kind of living beings 7 3 3 Responsibilities of the Operator All persons using the machine are assumed to be conversant with the...

Page 17: ...ive senses ELIET recommends ear defenders and safety goggles Dust can be produced during shredding If your airways are irritated by this dust Eliet recom mends that you wear a dust mask in accordance...

Page 18: ...engine manual that is also supplied with the machine This contains the information required for the correct use and maintenance of the engine 7 3 7 Designated Use According to the manufacturer branch...

Page 19: ...e following fact After the rst 5 operating hours the blade bolts must be retightened torque to 76 Nm The machine is packed without oil or petrol The Dealer is expected to replenish with the correct oi...

Page 20: ...air lter is not clogged if necessary see Chapter 12 4 Make sure that the blades are rmly in place and in good condition If they need to be sharp ened this must be done rst see 13 1 Check the blades f...

Page 21: ...approximately 30 mm from the top of the tank Thus do not ll the tank completely to the opening in the tank A full tank contains approximately 30 litres of fuel Always use a funnel to pour the fuel in...

Page 22: ...ake sure that the vegetation on the ground in the work area does not come into contact with the hot exhaust thus causing a re Never run the machine in an enclosed area If this is done there is a dange...

Page 23: ...e to warm up for several minutes unloaded and adjust the speed to the desired level 1 Caution When allowing the engine to warm up unloaded select a speed where the belt does not hit due to resonance W...

Page 24: ...unted on the handlebar This is used to control the drive to the wheels If you turn the handle forwards the machine moves forwards The more you turn the handle the more the ground speed increases in th...

Page 25: ...not desirable to leave tracks behind If you wish to have an equal traction force on both wheels you can lock the differential by moving the switch on the control panel The differential is locked when...

Page 26: ...e chapter about assembling and disassem bling the discharge screw Start the engine in accordance with the procedure described in chapter 9 4 If the engine has not yet warmed up rst allow it to warm up...

Page 27: ...shovel or fork to make it easier to feed in small items of garden waste However never insert these tools past the rubber screen next to the feed hopper Warning The operator may never bend forwards ins...

Page 28: ...ew The discharge screw will only stop rotating if you move the control lever for the feed mechanism to the stop position The machine is equipped with an anti blocking system that automatically interru...

Page 29: ...te the processing capacity of the quantity to be fed in Take into account the fact that it is not always only the new garden waste fed in that determines the required capacity but also the amount of c...

Page 30: ...e opposite direction for a short time Otherwise chippings underneath the collector will be com pressed This can result in deformation 9 7 2 Blocking of the rotor During the shredding the machine has b...

Page 31: ...eath the feed roller via the load hopper b Dislodging the rotor A chain hangs from the other end of the lever Place the lever with its bridge on the pulley Insert the chain between the spokes of the p...

Page 32: ...r displayed on the control panel this means that the diesel lter contains too much water Remove the key and drain off the water in the diesel lter see 11 3 6 In future use a better quality of diesel f...

Page 33: ...ersons Move the black control lever for the feed mechanism to the Stop position Fold down the handlebar to the transport position and lock this using the pin Turn the handle on the handlebar and push...

Page 34: ...due to the rotor being blocked and it is not possible to unblock it in the work area you can consider releasing the drive belt The engine can then be restarted so that the machine can again be driven...

Page 35: ...er Make sure that the parking brake of the vehicle is ON The forwards or backwards slope may never exceed 15 The maximum permissible lateral slope angle for the chipper shredder is 8 Be careful and co...

Page 36: ...eplacement parts These service parts are manufac tured to the same strict quality control requirements and degree of craftsman ship as the original equipment For your safety use only genuine ELIET par...

Page 37: ...e you must correctly re t these safety covers after performing the maintenance The safety covers are provided to guarantee your safety NEVER WORK WITHOUT THE SAFETY COVERS FITTED 11 2 Maintenance Sche...

Page 38: ...s in the direction of bearings electrical contacts or ller caps Water is known to be the main cause of corrosion and must therefore be avoided at all times Allow the engine to cool down prior to hosin...

Page 39: ...3 3 and 13 1 Check the automatic cleaning assembly see 11 4 6 Check the machine for signs of deformation or cracks Check that none of the bolts are loose 11 2 3 Maintenance after 100 hours and or bi a...

Page 40: ...tor that becomes visible 11 3 1 1 Standard discharge screw Placing the discharge screw in the transport position To reduce the length of the machine during transportation you can move the discharge ch...

Page 41: ...allow the collector chamber and the screw to continue to rotate until all chippings have disappeared Always make sure that the machine is completely switched OFF before releasing the discharge channe...

Page 42: ...between the groove of the discharge channel with the collector Always lock in the correct manner If the clamp is not tight enough adjust it by screwing the tensioning pin further inwards 11 3 2 Remov...

Page 43: ...of the machine 2 At the side of the belt drive make sure that the safety cover ts underneath the belt guides 3 Push the safety cover slightly towards the front of the machine so that the edge of the...

Page 44: ...whole away from you around the hinge point Turn the collector further upwards until this side takes into place behind the locking pin Make sure that the locking pin protrudes completely so that the co...

Page 45: ...ng careful not to dam age the screw thread 11 3 6 Opening the calibration sieve in the collector Open the collector as described in 11 3 4 The calibration sieve is secured by two long pins in the coll...

Page 46: ...wire and then discon nect the positive pole red wire 13 mm spanner 11 3 8 Swinging open the feed hopper The entire hopper can be lifted and tipped to one side via a central hinge in order to gain eas...

Page 47: ...motor of the conveyor belt Using a hoist lift the feed hopper Use a hoisting belt that you secure to two attachment points as shown in the illustration Caution NEVER allow the motor to run if the quic...

Page 48: ...evel is of paramount importance Park the machine on a level surface so that the engine mounting plate is perfectly horizontal Allow the engine to cool down for approximately 15 minutes Remove the righ...

Page 49: ...manual During the topping up check the oil level in order to prevent over lling Immediately wipe away any spilt oil Caution Make sure that no dirt enters the crankcase via the ller cap 12 2 Renewing...

Page 50: ...age to the engine 12 3 Renewing the oil lter Make a habit of renewing the oil lter every second time that the oil is renewed every 200 hours The oil lter is located on the side of the engine just abov...

Page 51: ...lter housing If necessary also clean the edge that the lips of the lter cap slide into so that the lter housing can be rmly closed Re t the lter element into the lter housing with the opening facing...

Page 52: ...t and tighten the drain plug and ventilation plug Reconnect the water detection cables Bleed the fuel lines prime pump button 3 above the fuel lter Start the engine and check for leaks If necessary w...

Page 53: ...elt Torque the bolts to 19 Nm 12 9 Topping up the cooling liquid The diesel engine is cooled by water When the engine is running the liquid that ows through the cooling circuit has an operational temp...

Page 54: ...y glowing metal fragments produced during grinding For your own safety Always remove the key from the ignition lock Remove the left hand and the right hand covers see 11 2 1 Open the cover that provid...

Page 55: ...ciency during the shredding Then it is high time to reverse or renew the blades 13 2 Reversing and renewing the blades Blades sharpened at regular intervals ensure a blade life in excess of 150 hours...

Page 56: ...out with your hands use a pair of pliers for this When the reversing or renewing the blades you must take note of the following rules In order to understand these rules the blade shaft is divided int...

Page 57: ...rs before re tting them 13 2 2 Renewing the blades of group 2 Blade pairs 1 and 2 Rule each blade plate has four positions In two positions an angled blade is tted and in two other positions a straigh...

Page 58: ...do not forget to make sure that nuts 1 are positioned on the left hand side when the mounting the blades Reminder The nuts must be positioned on the key way 2 side or on the pulley side After reversin...

Page 59: ...You tension the belt by tipping the mounting plate of the engine For this loosen the 4 M12 securing bolts 1 of the engine support 19 mm spanner The bolts do not have to be completely unscrewed 2 turn...

Page 60: ...t when you can only pull the underside of the belt 30 mm away from the body Before retightening the securing bolts rst measure whether the adjustment on the tensioners is identical on both sides After...

Page 61: ...that you can check that level of the acid in each of the 6 compartments If the level does not to reach maximum in a cell it must be topped up with acid until the maxi mum level is reached 13 7 Checki...

Page 62: ...the shredders often operate in extreme conditions Eliet only uses high quality materials ELIET therefore uses special lubricants as from the early stages of the assembly The following parts require re...

Page 63: ...re clean again apply new lubricant ELIET recommends Novatio Clearlube as a lubricant for the hinge points and ball joints Novatio PFT grease is recommended for surfaces that create friction Wipe away...

Page 64: ...points on the machine Gear transmission on the traction wheels Chain drive of the feed belt Gear ring of the starter mechanism on the diesel engine Most of these drives already have a grease nipple on...

Page 65: ...n see the safety instructions in 9 2 Apply a new coat of paint or grease to locations where the paint is no longer present in order to prevent rust You can obtain original paint of the same colour fro...

Page 66: ...erial throughput Dimensions 1250 x 520 x 1100 mm Storage dimensions Feed opening 820x700 mm Feed height 600 mm Transport wheels Pneumatic tyres Total Weight 900 kg Blade drum 50 mm 6 double steel blad...

Page 67: ...ave been taken in line with Machine Directive 2006 42 EC in order to ensure absolute operator safety for the operator when the machine is used correctly The value of the measured sound power level and...

Page 68: ...eaning the machine 11 5 1 Every 25 hours General lubrication 11 5 2 Every 100 hours bi annually Maintenance 11 5 3 Every 200 hours annually Detailed maintenance 11 5 4 Special maintenance schedules Af...

Page 69: ...oil Renewing hydraulic oil renewing lter 13 5 13 5 Engine Checking the oil level 12 1 12 1 12 1 12 1 12 1 Renewing the engine oil 12 2 Renewing the oil lter 12 3 12 3 Renewing the cooling liquid 12 9...

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