Elettronica Santerno SINUS K User Manual Download Page 4

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INSTALLATION

SINUS K

INSTRUCTIONS

191

13.1.2.2.

75 Ohm/1300W Model ...........................................................................................118

13.1.2.3.

Models from 1100W to 2200W ................................................................................119

13.1.2.4.

4kW-8kW-12kW Models ..........................................................................................120

13.1.2.5.

Models of IP23 Box Resistors, 4kW-64kW ..................................................................121

13.2.

Braking Unit BU200 .................................................................................................................123

13.2.1.

Inspection upon Receipt of the Goods................................................................................123

13.2.1.1.

Nameplate of BU200 ...............................................................................................124

13.2.2.

Operation........................................................................................................................125

13.2.2.1.

Configuration Jumpers .............................................................................................125

13.2.2.2.

Adjusting Trimmers ..................................................................................................126

13.2.2.3.

Indicator LEDs..........................................................................................................127

13.2.3.

Ratings ............................................................................................................................127

13.2.4.

Installation .......................................................................................................................128

13.2.4.1.

Mounting.................................................................................................................128

13.2.4.2.

Wiring .....................................................................................................................130

13.3.

Braking Unit for Modular Inverters (BU720-BU1440)..................................................................135

13.3.1.

Inspection upon Receipt of the Goods................................................................................135

13.3.1.1.

Nameplate for BU720-960-1440 .............................................................................135

13.3.2.

Operation........................................................................................................................136

13.3.3.

Ratings ............................................................................................................................136

13.3.4.

Installation .......................................................................................................................137

13.3.4.1.

Mounting.................................................................................................................137

13.3.4.2.

STANDARD MOUNTING ..........................................................................................138

13.3.4.3.

Wiring .....................................................................................................................139

13.4.

KEYPAD REMOTING KIT ...........................................................................................................145

13.4.1.

Remoting the Keypad........................................................................................................145

13.5.

OPTIONAL INPUT-OUTPUT REACTORS.....................................................................................148

13.5.1.

Input Reactor....................................................................................................................148

13.5.2.

12-phase connection........................................................................................................151

13.5.3.

Output Inductance............................................................................................................152

13.5.4.

Applying the Inductance to the Inverters.............................................................................154

13.5.4.1.

2T CLASS – AC / DC INDUCTANCE .........................................................................154

13.5.4.2.

4T CLASS – AC / DC INDUCTANCE .........................................................................155

13.5.4.3.

2T-4T Class, Interphase Inductance...........................................................................156

13.5.5.

Inductance Ratings ...........................................................................................................156

13.5.5.1.

Voltage Class: 2T – 4T..............................................................................................156

13.5.6.

AC 3-phase Inductance, 2T and 4T Class in IP54 Cabinet ..................................................158

13.6.

ES836/2 Encoder board ...........................................................................................................160

13.6.1.

Environmental Requirements .............................................................................................160

13.6.2.

Electric Specifications........................................................................................................161

13.6.3.

Installing the Encoder Board on the Inverter .......................................................................162

13.6.4.

Encoder Board Terminals..................................................................................................163

13.6.5.

Configuration Dip-switches ...............................................................................................163

13.6.6.

Jumper For Encoder Supply...............................................................................................164

13.6.7.

Tuning Trimmer................................................................................................................165

13.6.8.

Encoder Wiring and Configuration Examples .....................................................................165

13.6.9.

Wiring the Encoder Cable.................................................................................................170

13.7.

ES822/1 ISOLATED SERIAL BOARD ...........................................................................................171

13.7.1.

Environmental Requirements .............................................................................................172

13.7.2.

Electrical Features.............................................................................................................172

13.7.3.

Installing ES822 Board .....................................................................................................173

13.7.4.

Configuring ES822 Isolated Board ....................................................................................174

13.7.4.1.

Jumper Selecting RS232/RS485 ................................................................................174

13.7.4.2.

Dip-Switch Enabling RS485 Terminator .....................................................................175

13.8.

“LOC-0-REM” Key Selector Switch and Emergency Push-button for IP54 Models ..........................176

13.8.1.

Wiring Inverters with “LOC-0-REM” Key Selector Switch and Emergency Push-button ...........177

Summary of Contents for SINUS K

Page 1: ...a Santerno is responsible for the device in its original setting Any changes to the structure or operating cycle of the device must be performed or authorized by the Engineering Department of Elettron...

Page 2: ...he Equipment Installation Storage and Transport 33 7 2 Air Cooling 34 7 3 Size Weight and Dissipated Power 35 7 3 1 IP20 and IP00 STAND ALONE Models S05 S60 2T Class 35 7 3 2 IP20 and IP00 STAND ALONE...

Page 3: ...l Output Features 94 10 3 1 Relay Outputs Terminals 24 to 31 95 10 4 Analog Output Features Terminals 17 and 18 95 11 SIGNALS AND PROGRAMMING FOR ES778 CONTROL BOARD 96 11 1 Indicator Leds 97 11 2 Jum...

Page 4: ...ut Inductance 152 13 5 4 Applying the Inductance to the Inverters 154 13 5 4 1 2T CLASS AC DC INDUCTANCE 154 13 5 4 2 4T CLASS AC DC INDUCTANCE 155 13 5 4 3 2T 4T Class Interphase Inductance 156 13 5...

Page 5: ...or SINUS K S15 S20 S30 55 Figure 18 Removing the mounting plate from SINUS K S40 56 Figure 19 Through panel assembly and fixing points for SINUS K S40 56 Figure 20 Removing the mounting plate from SIN...

Page 6: ...gure 70 Front view rear view of the keypad 147 Figure 71 Wiring diagram for optional inductance 148 Figure 72 Amplitude of harmonic currents approximate values 150 Figure 73 Lay out of a 12 phase conn...

Page 7: ...tor operation at any speed value the simultaneous variation of voltage and supply frequency must be obtained with particular criteria in order not to alter the torque characteristics of the torque pro...

Page 8: ...prior models The overall dimensions have been reduced up to 50 in order to install the inverter in small sized light weight control panels A compact book like structure allows easy side by side instal...

Page 9: ...C EMC filters for industrial environment incorporated in any inverter Size EMC filters for domestic environment incorporated in Sizes S05 and S10 possibility of AC power supply standard feature for al...

Page 10: ...p to 800Hz IFD SW this may cause a motor rotation speed up to 16 sixteen times the motor rated speed never use the motor at a higher speed than the max allowable speed stated on the motor nameplate EL...

Page 11: ...ctor between the inverter and the motor Do not connect any power factor correction capacitor to the motor Operate the inverter only if a proper grounding is provided In case of alarm trip a comprehens...

Page 12: ...INUS BOX inverter contained inside a box SINUS CABINET inverter contained inside a cabinet 2 K type of control with three types of software installed IFD Space vector modulation for general purpose ap...

Page 13: ...SINUS K INSTALLATION INSTRUCTIONS 13 191 3 1 INVERTER NAMEPLATE Figure 1 Example of a nameplate placed on a 2T SINUS K inverter Figure 2 Example of a nameplate placed on a 4T SINUS K inverter...

Page 14: ...F LED flashes when run command active frequency reference equal to 0 RUN LED is on during the inverter operation VTC SW ONLY RUN LED flashes with inverter enabled fluxed motor IFD SW ONLY RUN LED and...

Page 15: ...d once allows accessing the main menu if pressed twice allows returning to the prior condition RESET resets the alarms tripped START if enabled allows starting the motor STOP if enabled allows stoppin...

Page 16: ...a quadratic pattern of the torque with respect to rpm turbo pumps fans etc set C11 preboost to 0 Press SAVE to store the new parameter value 5 Overload Set parameters C41 C43 C45 in the Limits submen...

Page 17: ...Open terminal 6 7 Startup Close terminals 6 ENABLE and 7 START and send a speed reference The RUN LED and REF LED will come on and the motor will start Make sure the motor is rotating in the right dir...

Page 18: ...30 Cn Braking while decelerating up to 20 Cn with no braking resistor Braking while decelerating up to 150 Cn with braking resistors Adjustable carrier frequency with silent random modulation IFD SW...

Page 19: ...tiometer voltage 10Vdc 0 2 10mA OPERATION Output signals Analog outputs 2 configurable analog outputs 0 10VDC and 0 4 20mA 8bits resolution Alarms Inverter thermal protection motor thermal protection...

Page 20: ...load class typically required for each application Dimensioning is not binding the torque model required by the duty cycle of the connected machine should be known OVERLOAD Application LIGHT STANDARD...

Page 21: ...29 18 5 25 30 18 5 25 28 30 32 38 SINUS 0020 15 20 29 18 5 25 30 18 5 25 28 30 36 43 SINUS 0023 11 15 36 38 42 51 SINUS 0025 22 30 41 22 30 36 22 30 33 41 48 58 SINUS 0030 22 30 41 22 30 36 25 35 37 4...

Page 22: ...300 400 898 500 680 841 560 760 817 630 860 864 900 1100 1320 SINUS 0748 330 450 985 560 760 939 630 860 939 710 970 960 1000 1300 1560 S65 1 SINUS 0831 400 550 1183 710 970 1200 800 1090 1160 900 123...

Page 23: ...017 11 15 21 11 15 18 3 15 20 23 2 30 32 38 SINUS 0020 15 20 29 15 20 25 18 5 25 28 30 36 43 SINUS 0023 9 2 12 5 30 38 42 51 SINUS 0025 18 5 25 35 18 5 25 30 22 30 33 41 48 58 SINUS 0030 22 30 41 22 3...

Page 24: ...300 400 898 500 680 841 560 760 817 630 860 864 900 1100 1320 SINUS 0748 330 450 985 560 760 939 630 860 939 710 970 960 1000 1300 1560 S65 1 SINUS 0831 400 550 1183 630 860 1080 800 1090 1160 800 109...

Page 25: ...NUS 0017 9 2 12 5 17 9 11 15 18 3 12 5 17 18 9 30 32 38 SINUS 0020 11 15 21 15 20 25 15 20 23 2 30 36 43 SINUS 0023 7 5 10 25 7 38 42 51 SINUS 0025 15 20 29 18 5 25 30 18 5 25 28 41 48 58 SINUS 0030 1...

Page 26: ...98 250 340 732 400 550 680 500 680 731 560 760 751 900 1100 1320 SINUS 0748 280 380 840 500 680 841 560 760 817 630 860 864 1000 1300 1560 S65 1 SINUS 0831 330 450 985 560 760 939 630 860 939 710 970...

Page 27: ...0017 7 5 10 14 8 9 2 12 5 15 6 12 5 17 18 9 30 32 38 SINUS 0020 9 2 12 5 17 9 11 15 18 3 12 5 17 18 9 30 36 43 SINUS 0023 5 5 7 5 19 5 38 42 51 SINUS 0025 11 15 21 15 20 25 15 20 23 2 41 48 58 SINUS 0...

Page 28: ...98 200 270 593 355 480 589 400 550 591 450 610 612 900 1100 1320 SINUS 0748 250 340 732 400 550 680 500 680 731 560 760 751 1000 1300 1560 S65 1 SINUS 0831 280 380 840 450 610 765 560 760 817 630 860...

Page 29: ...VY STRONG Max Carrier For 3s Instant Size SINUS K Model kHz kHz kHz kHz kHz ARMS Apeak 0005 8 10 16 16 16 14 28 0007 8 10 16 16 16 16 33 0008 8 10 16 16 16 19 5 0009 8 10 16 16 16 21 47 0010 8 10 16 1...

Page 30: ...10 240 484 0129 3 5 10 10 10 258 520 0150 3 4 5 5 5 324 596 S30 0162 3 4 5 5 5 348 640 0179 3 4 4 4 4 408 807 0200 3 4 4 4 4 438 867 0216 2 3 4 4 4 516 1033 S40 0250 2 3 4 4 4 576 1153 0312 2 3 4 4 4...

Page 31: ...ted in the relevant application sheet APPLICATION 2T 4T CLASS LIGHT STANDARD HEAVY STRONG Size SINUS K Model Maximum operating temperature C 0005 50 50 50 50 0007 50 50 50 50 0009 40 45 50 50 0011 40...

Page 32: ...2 191 continued 0179 45 50 50 50 0200 40 45 50 50 0216 40 45 50 50 S40 0250 40 40 50 50 0312 50 50 50 50 0366 45 45 50 50 S50 0399 40 40 50 50 0457 45 45 50 50 S60 0524 40 40 50 50 0598 50 50 50 50 07...

Page 33: ...degree beyond 40 C Ambient temperatures for storage and transport 25 C 70 C Installation environment Pollution degree 2 or higher Do not install in direct sunlight and in places exposed to conductive...

Page 34: ...g through the inverter The technical data related to dissipated power are shown in the ratings table The air delivery required may be calculated as follows air delivery Q Pdiss t 3 5 m3 h Pdiss is the...

Page 35: ...25 S10 SINUS K 0035 215 391 218 11 5 525 SINUS K 0023 11 390 SINUS K 0033 12 500 S12 SINUS K 0037 215 401 225 12 560 SINUS K 0038 22 5 750 SINUS K 0040 22 5 820 S15 SINUS K 0049 225 466 331 22 5 950 S...

Page 36: ...SINUS K 0020 10 5 490 SINUS K 0025 11 5 520 SINUS K 0030 11 5 520 SINUS K 0034 12 5 680 S12 SINUS K 0036 215 401 225 12 5 710 SINUS K 0038 22 5 750 SINUS K 0040 22 5 820 S15 SINUS K 0049 225 466 331...

Page 37: ...t to be used for Sinus K models which are not equipped with the feeder module S64 Match the elements above to obtain the proper inverter dimensioning for your application CAUTION Properly configure co...

Page 38: ...trol unit the module depth becomes 560 mm c Inverter feeder and braking unit Configuration mains power supply plus braking unit Modules Dimensions Weight Power dissipated at Inom Power Dissipated with...

Page 39: ...provided with an integrated auxiliary power supply unit e Inverter modules and braking module only Configuration inverter powered directly from a DC power supply source with a braking unit Modules Di...

Page 40: ...25 23 3 525 SINUS K 0030 23 3 520 S10 SINUS K 0035 250 622 268 23 3 525 SINUS K 0023 23 3 390 SINUS K 0033 23 3 500 S12 SINUS K 0037 250 622 268 23 8 560 SINUS K 0038 40 750 SINUS K 0040 40 820 S15 SI...

Page 41: ...3 525 SINUS K 0016 22 3 430 SINUS K 0017 22 3 490 SINUS K 0020 22 3 490 SINUS K 0025 23 3 520 SINUS K 0030 23 3 520 SINUS K 0034 24 3 680 S12 SINUS K 0036 250 622 268 24 3 710 SINUS K 0038 40 750 SINU...

Page 42: ...33 500 700 300 49 5 500 S12B SINUS BOX K 0037 49 5 560 SINUS BOX K 0038 600 1000 400 78 2 750 SINUS BOX K 0040 78 2 820 S15B SINUS BOX K 0049 78 2 950 SINUS BOX K 0060 109 5 1050 SINUS BOX K 0067 109...

Page 43: ...38 78 2 750 SINUS BOX K 0040 78 2 820 S15B SINUS BOX K 0049 1000 78 2 950 SINUS BOX K 0060 109 5 1050 SINUS BOX K 0067 109 5 1250 SINUS BOX K 0074 112 3 1350 S20B SINUS BOX K 0086 600 1200 400 112 3 1...

Page 44: ...BINET K 0366 350 5600 S50C SINUS CABINET K 0399 2T 4T 1200 2000 600 350 6400 SINUS CABINET K 0457 586 7400 S60C SINUS CABINET K 0524 2T 4T 1600 586 8400 SINUS CABINET K 0598 854 9750 SINUS CABINET K 0...

Page 45: ...m Standard Mounting SINUS K Size X X1 Y D1 D2 Fastening Screws S05 156 321 4 5 M4 S10 192 377 6 12 5 M5 S12 192 377 6 12 5 M5 S15 185 449 7 15 M6 S20 175 593 7 15 M6 S30 213 725 9 20 M8 S40 540 270 85...

Page 46: ...INSTALLATION SINUS K INSTRUCTIONS 46 191 Size S60 has an IP00 open cabinet and can be installed only inside the equipment enclosure Figure 5 Fixing points for stand alone models S60...

Page 47: ...Screws S64 S65 S70 S74 S75 S80 FEEDER 178 1350 11 25 M10 1 2 2 3 INVERTER 178 1350 11 25 M10 1 2 2 2 2 INVERTER WITH INTEGRATED CONTROL UNIT 178 1350 11 25 M10 1 1 1 1 1 1 INVERTER WITH INTEGRATED AU...

Page 48: ...INSTALLATION SINUS K INSTRUCTIONS 48 191 Figure 6 Fixing points for modular units Figure 7 Fixing points for stand alone control unit Inverter Module Inverter Module with Control Unit Supply Module...

Page 49: ...SINUS K INSTALLATION INSTRUCTIONS 49 191 S65 T S R U V W S64 Figure 8 Installation Example of a SINUS K S64 S65...

Page 50: ...INSTALLATION SINUS K INSTRUCTIONS 50 191 7 5 1 INSTALLATION AND WIRING OF A MODULAR INVERTER S65 Figure 9 S65 inverter installed inside an enclosure...

Page 51: ...ng Points for IP54 Stand Alone Models S05 S30 Fixing Points mm Standard Mounting SINUS K IP54 X Y D1 D2 Fastening Screws S05 177 558 7 15 M6 S10 S12 213 602 5 7 15 M6 S15 223 695 10 20 M8 S20 274 821...

Page 52: ...erter size the air flow of the power section is segregated from the air flow of the control section through the installation of two optional mechanical parts to be assembled with five self forming scr...

Page 53: ...gh panel assembly of SINUS K S10 The overall dimensions of the equipment including the through panel assembly kit are 452 x 238 mm see Figure 14 The figure shows the piercing template of the mounting...

Page 54: ...ws see Figure 15 Fittings for the through panel assembly for SINUS K S12 Figure 15 Fittings for the through panel assembly for SINUS K S12 The equipment height becomes 583 mm with the two additional c...

Page 55: ...shows the side view of the through panel assembly of the equipment The air flows and the front and rear projections are highlighted as well see measures in the table Figure 17 Through panel assembly a...

Page 56: ...ows 4 screws on one side of the inverter Figure 18 Removing the mounting plate from SINUS K S40 for the through panel assembly The piercing template shown in the figure below is to be made on the moun...

Page 57: ...ows the three screws on one side of the inverter Figure 20 Removing the mounting plate from SINUS K S50 for the through panel assembly The piercing template shown in the figure below right is to be ma...

Page 58: ...he power terminal board For greater sizes the terminal board cover allows accessing to control terminals only power terminals can be reached from the outside DANGER Before operating on the control pow...

Page 59: ...tor For input output cables drill the inverter bottom plate To remove the inverter terminal cover remove its fastening screws CAUTION For ingoing outgoing cables through the inverter bottom plate the...

Page 60: ...ecting the equipment check the following all wires are properly connected no link is missing no short circuit is occurring between the terminals and between the terminals and the ground Do not start o...

Page 61: ...able input and output reactors When ordering Sinus K drives ranging from S20 to S60 please state if reactors are to be installed on the equipment NOTE The wiring diagram relates to factory setting Ple...

Page 62: ...MODULAR INVERTERS Figure 24 External connections for modular inverters CAUTION In case of fuse line protection always install the fuse failure detection device which must disable the inverter to avoi...

Page 63: ...61 230Vca 230Vca 61 62 62 61 230Vca 62 Figure 25 External connections for S64 modular inverters NOTE Please refer to the REACTORS section CAUTION The capacitors inside the DC power supply unit must al...

Page 64: ...OR MODULAR INVERTERS A 12 phase connection allows reducing current harmonics in the inverter supply line The basic wiring diagram of a 12 phase connection is shown below M Figure 26 Lay out of a 12 ph...

Page 65: ...l signals From control unit to inverter arm V phase V control signals From control unit to inverter arm W phase W control signals N 4 connections with unipolar cable pairs type AWG17 18 1 mm2 from sup...

Page 66: ...22dB m with Agilent HFBR 4516 connectors Figure 28 Double optical fibre connector Connections required from control unit to arm U driver board IGBT top and bottom control signals from control unit to...

Page 67: ...1 MR1 4 Inverter module V ES841 MR1 2 24VD power supply driver boards ES841 Unipolar cable 1mm2 Inverter module V ES841 MR1 3 Inverter module W ES841 MR1 1 0VD power supply driver boards ES841 Unipola...

Page 68: ...INSTALLATION SINUS K INSTRUCTIONS 68 191 The diagram below illustrates the connections required for the components of modular inverters Figure 29 Internal connections for SINUS K S65...

Page 69: ...nd ES843 are located on the front part of each inverter module Remove the front covers made of Lexan by loosening the cover fastening screws MR1 24V CONTROL UNIT AND GATE UNIT SUPPLY CN8 POWER SUPPLY...

Page 70: ...owing a Remove the keypad if fitted see the Remoting the Keypad section b Remove the cover of the terminal board after removing its fastening screws c Remove the cover of the control unit after removi...

Page 71: ...3 OP14 GATE W OP16 IGBT STATUS U OP15 IGBT FAULT U CN14 INVERTER MODULE U SIGNAL CONNECTOR OP19 OP20 GATE U MR1 24V CONTROL UNIT SUPPLY Figure 33 ES842 control unit 4 Use the connection cable kit to c...

Page 72: ...pply unit control signals for auxiliary power supply from control unit to inverter arm U phase U control signals from control unit to inverter arm V phase V control signals from control unit to invert...

Page 73: ...ecting board installed on inverter arm U VB signal N 4 optical fibre connections 1mm double standard plastics 0 22dB m typical attenuation with Agilent HFBR 4516 connectors Figure 35 Double optical fi...

Page 74: ...unit auxiliary power supply unit MR2 1 phase U ES841 MR1 2 ES841 driver board 24VD power supply 1 sqmm unipolar cable phase U ES841 MR1 3 phase V ES841 MR1 1 ES841 driver board 0VD power supply 1 sqmm...

Page 75: ...correct as incorrect links cause the inverter malfunctioning CAUTION NEVER power the inverter when the optical fibre connectors are not connected The figure below shows the links required for the comp...

Page 76: ...digital input J10 NPN PNP C24 factory setting Multifrequency 2 C18 factory setting Multispeed 2 11 MDI3 Multifunction digital input 3 Optoisolated digital input J10 NPN PNP C25 factory setting Multif...

Page 77: ...ory setting FREQ LEVEL P63 P64 P69 P70 P60 factory setting SPEED LEVEL P63 P64 P69 P70 P75 P76 P77 26 RL1 NC Multifunction digital relay output 1 NC contact 27 RL1 C Multifunction digital relay output...

Page 78: ...als The cable glands fasten the cables preventing them from disconnecting from the terminals they also connect the shield of the signal screened cables to the grounding system The figure below shows h...

Page 79: ...ross section as the cables used for power supply factory setting 48 B When available it can be used to connect the IGBT brake for braking resistors 49 Link to the negative pole of the DC voltage It ca...

Page 80: ...void using terminals 48 and 50 for DC power supply S40 Terminal board NOTE Connect the external braking unit to terminals 51 and 52 Avoid using terminals 51 and 52 for DC power supply S50 Connecting b...

Page 81: ...INUS K drives to the mains and the motor The figure also shows the position and the wiring instructions for the built in power supply transformer The trasformer must be wired based on the rated supply...

Page 82: ...ary power supply links to be used to power air cooling systems or to power internal circuits NAME Inverter Terminal Description Ratings S64 63 Raux 65 Saux 67 Taux Inputs for auxiliary 3 phase power s...

Page 83: ...upply cables DANGER Connect the inverter ground terminal to the mains grounding using a wire having a cross section equal to or larger than the cross section of the supply wires in compliance with the...

Page 84: ...are required for each phase Multiple conductors shall have the same length and must run parallel to each others thus ensuring even current delivery at any frequency value Paths having the same length...

Page 85: ...10 1 2 1 5 40 40 45 0017 30 10 1 2 1 5 40 40 45 0020 30 10 1 2 1 5 40 40 45 0025 41 10 1 2 1 5 63 63 55 0030 41 10 1 2 1 5 63 63 60 S10 0035 41 0 5 10 20 6 AWG 10 1 2 1 5 10 6AWG 100 100 100 0023 38...

Page 86: ...cmils 40 25 30 240 500kcmils 630 630 500 0312 480 Bar 30 2x150 2x300kcmils 800 630 550 0366 550 Bar 30 2x210 2x400kcmils 800 800 600 S50 0399 630 Bar 30 2x240 2x500kcmils 800 800 700 0457 720 Bar 30 2...

Page 87: ...63 63 55 0030 41 10 1 2 1 5 63 63 60 S10 0035 41 0 5 10 20 6 AWG 10 1 2 1 5 10 6AWG 100 100 100 0016 26 10 1 2 1 5 40 40 45 0017 30 10 1 2 1 5 40 40 45 0020 30 10 1 2 1 5 40 40 45 0025 41 10 1 2 1 5 6...

Page 88: ...x400kcmils 1000 1000 1000 0598 900 Bar 35 3x210 3x400kcmils 1250 1250 1000 0748 1000 Bar 35 1250 1250 1200 S65 0831 1200 Bar 35 3x240 3x500kcmils 1600 1600 1600 CAUTION Always use the correct cable cr...

Page 89: ...16 S05 0020 20 412 20 40 40 350 FWP 40B 40 236 0016 0017 0020 20 412 20 40 40 350 FWP 40B 40 236 0025 0030 20 412 20 63 63 980 FWP 60B 60 685 S10 0035 20 412 20 100 100 2800 FWP 100B 100 2290 0023 20...

Page 90: ...FWP 40B 40 236 0016 0017 0020 20 412 20 40 40 350 FWP 40B 40 236 0025 0030 20 412 20 63 63 980 FWP 60B 60 685 S10 0035 20 412 20 100 100 2800 FWP 100B 100 2290 0016 0017 0020 20 412 20 40 40 350 FWP 4...

Page 91: ...iary power supply 24 VDC terminal 15 is protected by a self resetting fuse Figure 40 Control modes for the digital inputs NOTE Terminal 14 CMD digital input zero volt is galvanically isolated from ter...

Page 92: ...ormed by the inverter remotable keypad see the COMMANDS MENU in Sinus K s Programming Instructions Manual If the REV function reverse rotation is active the START input may be used only when the REV i...

Page 93: ...polar signals 10V based on jumper J14 position Signals sent to terminals 2 and 3 are summed up Auxiliary power supply 10V terminal 4 is available to power an external potentiometer 2 5 10 k Do the fol...

Page 94: ...SW or the motor speed VTC SW attains the level set through the Digital Output menu parameters P69 MDO level P70 MDO Hyst The following figure show an example of a relay connected to the OPEN COLLECTO...

Page 95: ...ductive loads Use antidisturbance filters for AC inductive loads 10 4 Analog Output Features Terminals 17 and 18 Two analog outputs are located on terminal 17 and terminal 18 Analog outputs may be use...

Page 96: ...1 11 SIGNALS AND PROGRAMMING FOR ES778 CONTROL BOARD Figure 42 Location of the jumpers on ES778 control board L1 5V L2 15V L4 15V J9 J10 J5 J7 J8 J19 J15 J14 SW1 VBLIM DC BUS voltage limit IMLIM Curre...

Page 97: ...green 15V control board 15V power supply on 11 2 Jumpers and Dip Switches 1 2 4 20mA in AO2 J3 2 3 0 20mA in AO2 2 3 V in AO2 J4 1 2 mA in AO2 1 2 4 20mA in AO1 J5 2 3 0 20mA in AO1 1 2 4 20mA in AO2...

Page 98: ...re located on the inverter bottom next to the front cover of the control terminals Size S65 to reach SW1 dip switch remove the cover located on the rear part of the control board frame Figure 44 Locat...

Page 99: ...drop and direct connection The Sinus K is supplied with a connector which is equipped with 2 pins for each signal of the RS485 pair thus allowing easier multidrop links with no need to connect two con...

Page 100: ...zes S20 The D connector pins are the following PIN FUNCTION 1 3 TX RX A Differential input output A bidirectional according to standard RS485 Positive polarity with respect to pins 2 4 for one MARK Si...

Page 101: ...erent from the colours defined by MODBUS IDA association One pair is used for D1 D0 signals one pair is used as a Common conductor while the remaining two pairs must not be connected to any other devi...

Page 102: ...can be used to connect the equipment to RS485 or RS232 serial link ES822 isolated board is to be installed inside the inverter to connect it either to a computer via serial link RS232 with no need to...

Page 103: ...onfigurable between 1 and 247 default address 1 C90 C80 Inverter response delay configurable between 0 and 500 ms default delay time 0 ms C91 C81 End of message timeout configurable between 0 and 2000...

Page 104: ...determines the mean power to be dissipated in the braking resistor and is relating to the duty cycle of the equipment i e to the resistor activation time with respect to the duty cycle full time the d...

Page 105: ...025 internal 20 25 1800W IP54 RE3103250 0030 internal 20 25 1800W IP54 RE3103250 0034 internal 20 20 4000W IP20 RE3483200 S12 0036 internal 20 20 4000W IP20 RE3483200 0038 internal 15 15 4000W IP20 RE...

Page 106: ...esistor please refer to the relevant section in this manual DANGER Braking resistors may reach temperatures higher than 200 C CAUTION Power dissipated by braking resistors may be equal to approx 10 of...

Page 107: ...25 4000W IP20 RE3483250 0030 internal 20 25 4000W IP20 RE3483250 0034 internal 20 20 4000W IP20 RE3483200 S12 0036 internal 20 20 4000W IP20 RE3483200 0038 internal 15 15 4000W IP20 RE3483150 0040 in...

Page 108: ...0748 BU1440 2T 4T 0 48 2 2 4 64000W IP23 2 RE4562240 S65 0831 BU1440 2T 4T 0 48 2 1 6 64000W IP23 2 RE4562160 Two series connected resistors 3 3Ohm 8000W Two parallel connected resistors 10Ohm 12000W...

Page 109: ...25 internal 20 20 12000W IP23 RE4053200 0030 internal 20 20 12000W IP23 RE4053200 0034 internal 20 20 12000W IP23 RE4053200 S12 0036 internal 20 20 12000W IP23 RE4053200 0038 internal 15 15 16000W IP2...

Page 110: ...sistor please refer to the relevant section in this manual DANGER Braking resistors may reach temperatures higher than 200 C CAUTION Power dissipated by braking resistors may be equal to approx 50 of...

Page 111: ...3100 0038 internal 7 5 2 15 1100W IP55 2 RE3083150 0040 internal 7 5 2 15 1100W IP55 2 RE3083150 S15 0049 internal 5 0 5 4000W IP20 RE3482500 0060 internal 5 0 5 4000W IP20 RE3482500 0067 internal 5 0...

Page 112: ...dissipated by braking resistors may be equal to approx 10 of the rated power of the connected motor Use a proper air cooling system Do not install braking resistors near heat sensitive equipment or ob...

Page 113: ...03250 0038 internal 8 0 2 25 1800W IP54 2 RE3103250 0040 internal 8 2 25 1800W IP54 2 RE3103250 S15 0049 internal 5 5 4000W IP20 RE3482500 0060 internal 5 0 5 8000W IP20 RE3762500 0067 internal 5 0 5...

Page 114: ...wer dissipated by braking resistors may be equal to approx 20 of the connected motor rated power Use a proper air cooling system Do not install braking resistors near heat sensitive equipment or objec...

Page 115: ...100 0040 internal 7 5 10 8000W IP20 RE3763100 S15 0049 internal 5 0 6 6 12000W IP20 RE4022660 0060 internal 5 0 6 6 12000W IP20 RE4022660 0067 internal 5 0 2 10 8000W IP20 2 RE3762500 0074 internal 4...

Page 116: ...wer dissipated by braking resistors may be equal to approx 50 of the connected motor rated power Use a proper air cooling system Do not install braking resistors near heat sensitive equipment or objec...

Page 117: ...C67 IFD SW or C59 VTC SW represent the max duty cycle of the resistor and must be set to a value lower than or equal to the value stated in the dimensioning table see sections above DANGER Braking re...

Page 118: ...L mm D mm Wgt g Degree of Protection Mean Power that can be Dissipated W Max Duration of Continuous Operation at 380 500VCA s 75 Ohm 750W RE3063750 195 174 500 IP33 550 2 25 max value to be set for t...

Page 119: ...30 320 80 84 240 1250 IP55 950 5 20 10 Ohm 1500W RE3093100 not applic 4 5 39 Ohm 1500W RE3093390 50 Ohm 1500W RE3093500 120 40 320 107 112 240 2750 IP54 1100 4 5 18 25 Ohm 1800W RE310250 120 40 380 10...

Page 120: ...50 40 5 5 IP20 4000 90 not limited 4 3 3 8kW RE3762330 not applic 5 16 5 8kW RE3762500 not applic 40 10 10 8kW RE3763100 620 600 160 250 60 10 6 IP20 8000 2 100 10 3 3 12kW RE4022330 not applic 70 25...

Page 121: ...astening screws Fastening hole positions Figure 51 Overall dimensions for IP23 box resistors CONNECTION TERMINAL DETAIL CONNECTION TERMINAL DETAIL Screws 8x20 Connection terminal Figure 52 Position of...

Page 122: ...48kW RE4462240 650 530 710 750 730 101 IP23 48000 150 37 35 24 70 2 4 64kW RE4562240 650 530 710 990 730 128 IP23 64000 not limited 50 25 18 90 1 6 48kW RE4462160 650 530 710 750 730 101 IP23 48000 1...

Page 123: ...rring to the nameplate located on the inverter front part see figure below If the equipment is damaged contact the supplier or the insurance company concerned If the equipment does not comply with the...

Page 124: ...of applicable voltage classes 3 Supply ratings 200 800 VDC DC supply voltage produced by the inverter terminals 4 Output current 80A average mean current in output cables 130A Peak peak current in out...

Page 125: ...for all SLAVE braking units terminal 4 in connector M1 13 2 2 1 CONFIGURATION JUMPERS The jumpers located on ES839 board are used for the configuration of the braking unit Their positions and function...

Page 126: ...age through trimmer RV3 J5 Fine tuning of pick up voltage through trimmer RV4 J6 Fine tuning of pick up voltage through trimmer RV5 The rated voltage for the braking unit activation and its range to b...

Page 127: ...off this LED turns on when the thermoswitch located on the heatsink of the braking unit trips if overtemperature protection trips the equipment is locked until temperature drops below the alarm thres...

Page 128: ...sing and non freezing class 3k3 according to EN50178 Storage ambient humidity From 5 to 95 from 1g m3 to 25g m3 non condensing and non freezing class 1k3 according to EN50178 Ambient humidity during t...

Page 129: ...a cabinet Fix the BU200 with four M4 screws Figure 57 Dimensions and fixing points of BU200 NOTE Elettronica Santerno reserves the right to make any technical changes to this manual and to the device...

Page 130: ...er NOTE The braking resistor must be connected between terminal B of BU200 and terminal of the inverter In that way no sudden variation in braking current occurs in the supply line between the inverte...

Page 131: ...st always be done by configuring one module like a master and the other modules like slaves Use configuration jumpers accordingly The max temperature alarm of the braking unit must be used as a digita...

Page 132: ...de connected to terminal Signal terminal block M1 can be accessed through its hole see figure below Terminal block M1 N Name Description Notes Features M1 1 Not used M1 2 0VE Signal zero volt Control...

Page 133: ...t depends on the inverter rated voltage Ratings The max braking time Ton is limited from the max allowable temperature and from the allowable dissipated power As a result the Duty cycle parameter is d...

Page 134: ...on Ton dissipated to the braking resistor 2T CLASS DUTY CYCLE RESISTORS Ohm 0 10 10 20 20 50 50 100 2 8 240 s 240 s 240 s Not applicable 3 3 400 s 400 s 400 s Not applicable 4 5 Not limited Not limit...

Page 135: ...fect The manufacturer has no responsibility for possible damages occurred while shipping or unpacking the equipment The manufacturer is not responsible for possible damages or faults caused by imprope...

Page 136: ...fications The braking unit is controlled directly by the control unit Braking units cannot be parallel connected when applied to modular inverters 13 3 3 RATINGS SIZE Max Braking Current A Mean Brakin...

Page 137: ...ipping do not install in salty environments Altitude Up to 1000 m above sea level For higher altitudes derate the output current of 1 every 100m above 1000m max 4000m Operating ambient humidity From 5...

Page 138: ...inverter modules Its overall dimensions are the same as those of an inverter arm Dimensions mm Fixing Points mm Screws Weight Kg W H D X Y D1 D2 230 1400 480 120 237 11 25 M10 110 Figure 64 Dimension...

Page 139: ...aking resistor The connection to the inverter is direct through 60 10mm copper plates connecting the different inverter modules The braking resistor is connected to the bar and to the braking unit Als...

Page 140: ...Unit Quantity Recommended Rating Ohm Power W Resistor Wiring Resultant Rating Ohm Wire Cross Section Mm Kcmils 0598 BU1440 2T 4T 1 0 8 100000 0 4 210 400 0748 BU1440 2T 4T 1 0 8 100000 0 4 210 400 08...

Page 141: ...ded Rating Ohm Power W Resistor Wiring Resultant Rating Ohm Wire Cross Section Mm Kcmils 0598 BU1440 2T 4T 2 2 4 64000 parallel connected 1 2 2 95 400 0748 BU1440 2T 4T 2 2 4 64000 parallel connected...

Page 142: ...4513 connectors The wiring diagram is as follows Signal Type of Wiring Wire Marking Component Board Connector Component Board Connector 24VD Driver board ES841 power supply Unipolar wire 1mm2 Phase W...

Page 143: ...S 143 191 Figure 67 Wiring points of the optical fibres in ES482 control board The figure below shows the internal wiring of S65 inverters provided with an integrated braking unit OP3 FAULT IGBT SIGNA...

Page 144: ...INSTALLATION SINUS K INSTRUCTIONS 144 191 Figure 68 Internal wiring of S65 inverters provided with an integrated braking unit...

Page 145: ...Keypad mounting plate Fastening brackets Remoting wire length 5 m NOTE The cable length can be 3m or 5m state cable length when ordering the equipment Do the following Pierce the holes as shown in the...

Page 146: ...f threaded screws are supplied to fasten the brackets to the mounting plate four fastening screws are also supplied to fix the shell to the panel 5 Remove the display keypad from the inverter see figu...

Page 147: ...ting kit ensures degree of protection IP54 for the front panel Figure 70 Front view rear view of the keypad CAUTION Never connect and disconnect the keypad when the inverter is on Temporary overload m...

Page 148: ...quency 50 or 60Hz and its multiples In balanced three phase systems only odd harmonic current exists as even current is neutralized by symmetrical considerations Harmonic current is generated by non l...

Page 149: ...used This suppresses the lowest harmonic current in the supply line In a 12 pulse inductance the lowest harmonics are the 11th and the 13th followed by the 23rd the 25th and so on with their relevant...

Page 150: ...nual fit most applications For special applications please contact Elettronica Santerno s After sales service CAUTION For inverter sizes lower than S40 included always use an input inductance under th...

Page 151: ...ics harmonics left are the 11th and the 13th followed by the 23th the 25th and so on with their relevant low levels The supply current shape is very similar to a sinusoid In that case a dedicated tran...

Page 152: ...nected motors are networked segregating the inverter wires from the motor wires will avoid capacitive couplings between the wiring of each motor In that case a reactance should be installed at the out...

Page 153: ...e inverter output frequency does not exceed 60 Hz For a higher output frequency a special inductance for the max allowable operating frequency must be used please contact Elettronica Santerno S p A NO...

Page 154: ...e 0033 S12 0037 IM0140254 1 2mH 69Arms 87Apeak 0038 IM0126144 0 3mH 68Arms IM0126144 0 32mH 68Arms AC 3 phase 0040 S15 0049 Not applicable 0060 IM0126164 0 24mH 92Arms IM0126164 0 24 mH 92Arms AC 3 ph...

Page 155: ...Arms 87Apeak 0038 IM0126144 0 3mH 68Arms IM0126144 0 32mH 68Arms AC 3 phase 0040 S15 0049 Not applicable 0060 IM0126164 0 24mH 92Arms IM0126164 0 24 mH 92Arms AC 3 phase 0067 0074 S20 0086 IM0126204 0...

Page 156: ...NCE RATINGS 13 5 5 1 VOLTAGE CLASS 2T 4T INDUCTANCE RATINGS DIMENSIONS HOLE WGT LEAKAGE INDUCTANCE MODEL INDUCTANCE TYPE mH A TYPE L H P M E G mm Kg W IM0126004 AC 3 PHASE 2 0 11 A 120 125 75 25 67 55...

Page 157: ...SINUS K INSTALLATION INSTRUCTIONS 157 191 Figure 75 Mechanical features of an AC 3 phase inductance...

Page 158: ...E TYPE Kg W 0005 ZZ0112010 AC 3 PHASE A 6 5 29 0007 0009 0011 S05 0014 ZZ0112020 AC 3 PHASE A 7 48 0016 0017 S05 S10 0020 ZZ0112030 AC 3 PHASE A 9 5 70 0023 0025 0030 S10 S12 0035 ZZ0112040 AC 3 PHASE...

Page 159: ...SINUS K INSTALLATION INSTRUCTIONS 159 191 Figure 76 Mechanical features of an AC 3 phase inductance 2T 4T Class in IP54 cabinet...

Page 160: ...be connected to 24DC encoders with both complementary and single ended push pull or PNP NPN outputs Figure 77 ES836 2 Encoder board COMPATIBLE ENCODERS DESCRIPTION CODE POWER SUPPLY OUTPUT Encoder boa...

Page 161: ...for encoder input signals 4 24 V Pulse max frequency with noise filter on 77kHz 1024pls 4500rpm Pulse max frequency with noise filter off 155kHz 1024pls 9000rpm Input impedance in NPN or PNP mode exte...

Page 162: ...ation of the encoder board 3 Fit the encoder board and make sure that all contacts enter the relevant housing in the signal connector Fasten the encoder board to the metal columns using the screws sup...

Page 163: ...olarity 6 CHZ Encoder input channel Z zero notch inverse polarity 7 VE Encoder supply output 5V 15V or 24V 8 GNDE Encoder supply ground 9 GNDE Encoder supply ground For the encoder connection to the e...

Page 164: ...signals Channel A with only one single ended signal SW1 4 on Channel A with no band limit Channel A with band limit SW3 1 on SW3 2 on SW3 3 on SW3 4 on SW3 5 on SW3 6 on Load resistors disabled Load r...

Page 165: ...zard of control interference and short circuits with possible uncontrolled motor operation due to the lack of feedback CAUTION The encoder supply output is isolated from the common terminal of the ana...

Page 166: ...3 CHB 4 CHB 5 CHZ 6 CHZ 7 VE 8 GNDE 9 GNDE 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 P000590 B 24V Figure 81 LINE DRIVER or PUSH PULL encoder with complementary outputs CAUTION Put SW3 contacts to ON only if a...

Page 167: ...ot to be connected Failures will occur if terminals 2 4 6 are connected to encoder conductors or to other conductors NOTE Only push pull single ended encoders may be used with an output voltage equal...

Page 168: ...PNP or NPN encoder with single ended outputs and load resistors with external wiring NOTE NPN or PNP encoder outputs require a pull up or pull down resistive load to the supply or to the common As lo...

Page 169: ...ors may be used only if NPN or PNP encoders are compatible with pull up or pull down external resistors 4 7k NOTE NPN or PNP encoders cause pulse distortions due to a difference in ramp up and ramp do...

Page 170: ...Connect the encoder directly to the inverter using a cable with no intermediate devices such as terminals or return connectors Use a model of encoder suitable for your application as for connection le...

Page 171: ...ermits to connect a computer via RS232 interface or permits the multidrop connection of modbus devices via RS485 interface Interface signals are galvanically isolated with respect to the control board...

Page 172: ...ts of 9 pole male D connector CN3 RS485 PIN FUNCTION 1 3 TX RX A Differential input output A bidirectional according to RS485standard Positive polarity with respect to pins 2 4 for one MARK 2 4 TX RX...

Page 173: ...umns for the encoder board and signal connector are located on the right Figure 87 Position of the slot for the installation of the isolated serial board 3 Fit the board and make sure that all contact...

Page 174: ...13 7 4 1 JUMPER SELECTING RS232 RS485 Jumper J1 configures ES822 as RS485 or RS232 interface Its positions are silk screened on ES822 board Jumper between pin 1 2 CN3 is enabled RS485 Jumper between p...

Page 175: ...from the master computer or the only inverter in case of direct connection to the master computer shall be enabled SW1 dip switch selector switches 1 and 2 in position ON default setting The line term...

Page 176: ...elector switch status the emergency push button status and the Enable command TERMINALS FEATURES FUNCTION DESCRIPTION 1 Optoisolated digital input ENABLE Connect terminal 1 to terminal 2 to enable the...

Page 177: ...ALLATION INSTRUCTIONS 177 191 13 8 1 WIRING INVERTERS WITH LOC 0 REM KEY SELECTOR SWITCH AND EMERGENCY PUSH BUTTON Figure 90 Wiring inverters with optional LOC 0 REM key selector switch and emergency...

Page 178: ...1 cl B EN61800 3 A11 and following EN 61800 3 issue 2 Standards EN55011 and 50082 as well as standard EN61800 3 define immunity and emission levels required for devices designed to operate in differen...

Page 179: ...for different environments The diagrams below show emission limits allowed by Pr CEI EN 61800 3 issue 2 corresponding to EN61800 3 A11 A1 EN 61800 3 issue 2 FIRST ENVIROMENT Category C2 EN55011 gr 1 c...

Page 180: ...ectrical equipment must be immune from electromagnetic disturbance According to standards EN61800 3 1996 A11 2000 and Pr EN61800 3 2002 immunity is provided by the following tests Electromagnetic Comp...

Page 181: ...ctrical power drive systems Part 5 1 Safety requirements Electrical thermal and energy IEC 22G 109 NP Adjustable speed electrical power drive systems Part 5 2 Safety requirements Functional EN60146 1...

Page 182: ...rea exposed to disturbance so as to limit interferences with the other components in the cabinet Grounding Disturbance occurring in the grounding circuit affects the other circuits through the groundi...

Page 183: ...bance computers radio receivers and TV receivers biomedical equipment weighing systems machines using thermoregulation telephone systems Mains disturbance may be limited by installing a mains filter t...

Page 184: ...ds relay outputs low perturbation filtered AC supply power circuits in general inverter non filtered AC supply contactors high perturbation inverter motor wires Measures to take when wiring the cabine...

Page 185: ...EN55011and VDE0875G just install an additional output toroid filter e g type 2xK618 on the models with incorporated filter A1 Make sure that the three cables between the motor and the inverter go thr...

Page 186: ...INSTALLATION SINUS K INSTRUCTIONS 186 191 15 DECLARATIONS OF CONFORMITY...

Page 187: ...SINUS K INSTALLATION INSTRUCTIONS 187 191...

Page 188: ...INSTALLATION SINUS K INSTRUCTIONS 188 191...

Page 189: ...SINUS K INSTALLATION INSTRUCTIONS 189 191...

Page 190: ...INSTALLATION SINUS K INSTRUCTIONS 190 191...

Page 191: ...SINUS K INSTALLATION INSTRUCTIONS 191 191...

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