Electrolux IC4 4819 FFS Service Manual Download | Manualshive

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25

Service
Manual

Gas heating

04102011/GB
50.2011

Description

The gas heating system comprises the following elements :

• 1 gas pipe burner to heat the ironing cylinder.

• 1 standard gas heating electric plate with the following elements:

- 1 electrode assembly E1 / E2 ,

- 2 safety pressostats B2 and B5

- 1 gas igniter A9

- 1 relay KA90

• 1 electrovalve Y1/Y2 to supply the gas pipe burner.

• 1 thermal fuse F2 to protect the machine against a overheating > 240°C.

• 1 safety thermostat B3 with a manuel reload to protect the machine against
a overheating > 210°C.

• 3 temperature sensor B126, B127 and B128 to adjust the temperature of the ironing
cylinder.

Only on Australia machine:

• 1 Australia gas heating electric plate with the following elements:

- 2 electrodes assembly E1 / E2 and E3,

- 3 safety pressostats B2, B5 et B4,

- 1 gas igniter A13

- 1

fl

ame control box A12,

- 6 relays KA10, KA11, KA12, KA13, KA14 and KA15,

• 1 electrovalve Y3/Y4 to supply the gas pipe burner.

The gas pipe burner is mounted inside the ironing cylinder.

The B2 and B5 (B3) pressostat, the A9 (A13) igniter and relays are mounted on the gas heating
electric plate. They are accessible by removing the left side frame of the machine.

The Y1/Y2 (Y3/Y4) electrovalve is mounted on the gas pipe burner. It is accessible by removing
the left side frame of the machine.

The E1/E2 electrode assembly is mounted on the gas pipe burner. It is accessible by removing
the gas pipe burner of the ironing cylinder.

The A12

fl

ame control box is mounted in the right casing. It is accessible by removing the right

side frame of the machine.

The B126, B127, B128 temperature sensors, the F2 thermal fuse and the B3 safety thermostat
are mounted in contact with the ironing cylinder on the strips bar. They are accessible by the
front of the machine under the feeding table.

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Summary of Contents for IC4 4819 FFS

Page 1: ...Service manual IC4 4819 4825 4832 FFS Feeder Ironer Folder Stacker 04102011 GB 43 2015 ...

Page 2: ...This page is left blank on purpose ...

Page 3: ...l unit 21 ELECTROLUX ITS screens 22 Ventilation and motion of the machine 23 Electric heating 24 Gas heating 25 Steam heating 26 DIAMMS system 27 Feeding Vacuum system 28 Feeding Smoothing system 29 Feeding Motion 30 Feeding Clamps system 31 Longitudinal folding PLIVIT 32 Cross folding 33 Compressed air system 34 Receipt tray 35 Electrostatic bar 36 Stacker 37 Troubleshooting 51 ...

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Page 5: ...1 04102011 GB 06 2009 Service Manual Safety ...

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Page 7: ...uld be installed in conformance to the health and safety regulations and only used in a sufficiently aerated area Check the instructions before installing or using the machine Disconnect all sources of energy and let the ironing cylinder cool down before any intervention on the machine The high temperature of the ironing cylinder may cause serious burns avoid touching the hot surfaces Never iron i...

Page 8: ...ing machine This is particularly important for your safety and that of others The consequence is an immediate cancellation of the warranty The machine can work without the protective casing when the electric supply is not cut off Interlock the main isolating switch with a padlock Close the steam inlet valves If you detect gas smells turn off the gas open the windows do not activate any switch and ...

Page 9: ...ndle with a padlock in one of the three holes provided for this purpose D0509 Close the stop valves for the other supplies steam thermal fluid compressed air to stop and lock their handle with a padlock 3 Open the fixed protectors casings doors with the key provided or a special tool Do the maintenance Close and carefully lock the fixed protectors 4 D0514 D0513 Unlock the stop valves and the main ...

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Page 11: ...2 04102011 GB 06 2009 Service Manual Technical characteristics Contents Sound level 1 Weighted sound pressure level in dB 1 Label of energetic performances 1 Technical characteristics 3 ...

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Page 13: ...method and shall not be lower than 50 This output minimal level is indicated on the machine s marking by the symbol Beyond the output minimal level above specified a label of energetic performance is given to the machine according to its global output hg and according to the hereunder chart Symbolization of the label Value of the output hg 50 hg 65 65 hg 80 hg 80 The indication of the energetic pe...

Page 14: ...40 140 Ø 60 190 40 35 40 40 A 500 K K G G F L L J J I H H I 1090 90 1820 500 950 1030 1010 950 1590 415 225 535 550 630 300 675 110 D1690 Service Manual Technical characteristics 04102011 GB 06 2009 Top view Right view Front view ...

Page 15: ...speed mini maxi Heating surface Gas Electric heating Steam heating Capacity max water evaporation with 50 residual moisture and 100 cylinder utilization according to ISO 9398 1 Gas heating Dubixium Electric heating Dubixium Steam heating Ironer net weight Gas heating Dubixium Electric heating Dubixium Steam heating Stacker net weight Ironer floor area Stacker floor area Connections F Main switch t...

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Page 17: ...al Contents Description 1 Safety devices 6 Accessibility 6 Emergency stop 6 Restarting the machine 6 Feeding safety device 6 Power supply failure 6 Protection of motors 6 Heating safety device 6 Gas heating 6 Description of the machine ...

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Page 19: ...ture of the ironing cylinder can also be adjusted by a thermostat except for steam in this case the temperature depends on the steam pressure The ironing parameters that you have selected are permanently checked by a microprocessor These parameters are displayed in real time on a tactile screen in front of the operator The feeding of the linen is completely automatized and includes smoothing a sin...

Page 20: ...reat precision on the basis of experience and to suit various types of textile degrees of moisture etc A very high level of machine safety through continuous monitoring and built in safety interlocks Great flexibility during program operation easy change from DIAMMS mode till MANUAL mode and inversely the user can change temperatures and speeds directly during program operation change to running a...

Page 21: ...3 3 Service Manual 04102011 GB 06 2009 This page is left blank on purpose Description of the machine ...

Page 22: ...ne smoothing feeding slide hand control fan motor clutch of longitudinal folding arm reception table heating feeding table electric cabinet heating advance return clamps motor electric plate feeding clamps FEEDER IRONER FOLDER spacing clamps motor out of ironer toward the stacker ...

Page 23: ...ine vacuum of feeding table cross folding transfer table motion back geread motor of cross folding STACKER back geread motor of opening closing flaps controls evacuation table flap flap evacuation back geread motor back geread motor of motion flaps electric plate ...

Page 24: ...or for movement Heating safety device The control panel applies an initial safety level at the time the machine starts up If the temperature is not reached after a given time the heating command is deactivated The operation of the heating function is linked to the rotation of the cylinder If the cylinder should stop rotating for any reason the machine stops heating A safety thermostat which is ind...

Page 25: ...3 7 Service Manual 04102011 GB 06 2009 This page is left blank on purpose Description of the machine ...

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Page 27: ...t power supply 6 Table 1 7 Table 2 7 Table 3 8 Table 4 8 Steam and condensate connections 10 Steam connection DN 20 10 Condensate connection DN 10 10 Safety valve connections 11 Condensate connection 11 Gas connection 12 Gas supply DN 20 12 Testing pressures 14 Changing to a gas in the same family 14 Changing to a gas in a different family 14 Adjustment and checking of the outlet pressure 15 Legen...

Page 28: ...c steam heating specifications 20 Gas heating specifications 20 Values of the adjustment of safety pressure switch 20 Evacuation system if several ironers are connected to a common evacuation duct 22 Connection of the stacker 23 Compressed air connection 24 Air compressor 24 Explanation of washing symbols 25 Conversion of measurement units 26 ...

Page 29: ...out any glare and should be sufficient to detect any hazards The average lighting value on the working place recommended by the clothing industry for inspecting linen is 500 lux Whenever possible the working place should be illuminated by daylight List of accessories provided with each machine operating handbook installation manual electrical drawing poster 2 keys for frames ...

Page 30: ...to be supported Control the horizontal level using a water level placed on the machine s sole Place the dryer so that it is easy for the user and the service technician to do their work Leave at least 1 m 40 according to the recommendation in standard EN 60204 between the machine a wall or any other machine at the sides However note that if you can it is recommended that you should leave sufficien...

Page 31: ...arthing is compulsory Levelling the machine Adjust the nuts with a spanner and adjust the dryer ironer so that it is horizontal and that its four stands are perfectly vertical Check with a spirit level placed on the sole plate for the longitudinal direction and the machine top cover for the transverse direction see sketch The maximum stand height adjustment is 80 mm 3 Tighten the lock nuts after a...

Page 32: ...ltage is correct and that the power of your supply is sufficient before connecting the machine The use of power electronics converter or filter for example may lead to unexpected release of breakers with 30 mA differential current device To avoid these untimely activation you ought to use differential protecting systems with residual current only having a high level of immunity as regards leakage ...

Page 33: ... or fuses protector in the laundry main cabinet Connect the power supply cable on the machine main switch Connect the 3 phases on the main switch see marks L1 L2 L3 and connect the earth wire on the earth terminal PE of this main switch check operation see chapter no 8 Pass the power supply cable of the machine trough the stuffing box on the top of the machine Stuffing box ...

Page 34: ...r the control circuit power supply T2 The tension of the control circuit delivered by the power supply must be 24 volts dc The supply tension for your machine is normally of 400 volts between phases this tension can however be different The potentiometer allows to adjust the tension Tension adjustment ...

Page 35: ... temperature 40 C max for others see table 2 Three phase cable under load without including starting currents B2 C E cable layout Maximum admissible current Cable section Seated in cable duct or cable trough Wall fixing Cable tray B2 C E 3 x 1 5 mm 12 2 A 15 2 A 16 1 A 3 x 2 5 mm 16 5 A 21 A 22 A 3 x 4 mm 23 A 28 A 30 A 3 x 6 mm 29 A 36 A 37 A 3 x 10 mm 40 A 50 A 52 A 3 x 16 mm 53 A 66 A 70 A 3 x ...

Page 36: ... 70 0 73 The total current included for using Table 1 should be the maximum rated current for the machine divided by the product of the different correction factors Other correction factors may also be applied consult the cable manufacturers Calculation Example The machine has a rated current of 60 A The ambient temperature is 45 C Table 2 gives a correction factor of 0 91 Rubber cable insolent Ta...

Page 37: ...ic 380 415 V 3 T 50 60Hz 380 415 V 3 T 50 60Hz 2 9 kW 35 7 kW 5 A 52 A 4 x 2 5 mm 4 x 16 mm 3 x 16 A 3 x 63 A 4825 4825 Steam F T Electric 380 415 V 3 T 50 60Hz 380 415 V 3 T 50 60Hz 2 9 kW 46 10 kW 5 A 67 A 4 x 2 5 mm 4 x 16 mm 3 x 16 A 3 x 80 A 4832 4832 Steam F T Electric 380 415 V 3 T 50 60Hz 380 415 V 3 T 50 60Hz 3 2 kW 56 75 kW 5 A 82 A 4 x 2 5 mm 4 x 25 mm 3 x 16 A 3 x 100 A ...

Page 38: ... manually closing valve with hand wheel lockable in off position do not use a 1 4 turn valve and a filter on the supply side of the ironer Maximum supply pressure 1000 kPa max Condensate connection DN 10 3 8 BSP The customer must install a steam trap with float closed and incandescently drainage device example Sarco ref FT10C G 3 4 PN 25 or Gestra ref UNA15 h G 3 4 PN 25 a by pass a non return val...

Page 39: ...ed The drainage connector of the safety valve must absolutely be connected to the outside of the building and out of reach of human interference on the roof for example In the event of excess pressure the exhaust outlet from the valve can be dangerous due to the pressure and high temperature of the steam Condensate connection Note After around 10 metres the pressure loss in the condensate return p...

Page 40: ...supply DN 20 3 4 BSP The customer must install a filter and a manual stop valve on the supply side of the machine if natural gas is used For butane or propane the customer must install a filter a manual closing valve and a pressure reducer Connect the installation at the back of the machine Gas connection Air filter Injectors Service tank Venturis Gas inlet Gas burner Gas connection ...

Page 41: ...the nominal pressure of the machine P2 it is possible to insert a reservoir as close as possible to the machine in order to protect against any falls in pressure when the machine starts up If the machine is connected to gas mains of 300 mbar or directly behind a gas bottle it is vital that a pressure reducing valve be added as close as possible to the machine ...

Page 42: ... of the machine the heating of the machine being on Changing to a gas in the same family type H or L Adjust the gas outlet pressure see correspondence in the tables Changing to a gas in a different family from type H or L to butane or propane Change the 3 injectors with joints see correspondence in the tables Unscrew the fixing screws V and remove the adjusting head J as well as its cork T keep th...

Page 43: ...et and remove the binding screw from the pressure tapping F and connect the manometer tube The electricity supply must be energized otherwise gas will not be supplied to the burner Open and check the gas inlet main burner using the manometer on the pressure tapping F Remove pressure regulator cap D Using a screwdriver slowly turn the adjustment screw until the required pressure P is indicated on m...

Page 44: ...alue type G25 E natural gas with high and low calorific value type G20 LL natural gas with low calorific value type G25 Esi natural gas with high and low calorific value with adjustment type G20 B butane gas type G30 P propane gas type G31 B P butane and propane gas type G30 and G31 3 butane propane gas with couple of pressure 30 37 type G30 and G31 Country Category Gas Press mbar Qn Hi nominal he...

Page 45: ...20 20 34 02 3 30 97 39 4 13 2L 2ESI G25 25 29 25 3 30 133 39 4 80 3 G30 G31 28 30 37 45 65 46 34 1 85 1 85 39 39 3 07 3 03 3 P G31 50 46 34 1 70 39 3 03 For Belgium no work is allowed between G20 and G25 Table of correspondences Ironer 2 5 m Categories index Type of gas Working supply pressure in mbar Hi in MJ m Ø of injectors in mm Pressure at injectors in mm H2 O Heat emission Qn in kW Hi Consum...

Page 46: ...bles indicate a gas leak 3 Eliminate this leak Check out Before leaving put the appliance into operation and allow to run a complete cycle Watch to ensure that all burner system components function correctly Table of correspondences Ironer 3 2 m Categories index Type of gas Working supply pressure in mbar Hi in MJ m Ø of injectors in mm Pressure at injectors in mm H2 O Heat emission Qn in kW Hi Co...

Page 47: ...ilated The free section of the air inlet must be 5 times greater than the section of the evacuation pipe Do not forget to allow for the fact that grills often occupy half the total area of the free air opening Evacuation duct It is recommended that a separate smooth walled evacuation duct should be connected to each dryer providing the least possible resistance to air Check that the shaft flow is ...

Page 48: ...ctric steam heating specifications Fan maximum flow rate with no pressure 880 Pa 0 127 PSI Average temperature of exhaust at the machine outlet electric heating 65 C 150 F steam heating 65 C 150 F Gas heating specifications Fan maximum flow rate with no pressure 880 Pa 0 127 PSI Average temperature of exhaust at the machine outlet 110 C 212 F For gas heating the required combustion fresh air suppl...

Page 49: ...21 10 D1084 Service Manual Installation 04102011 GB 51 2010 The duct must lead to the outside and must be fitted with protection against the weather and foreign bodies ...

Page 50: ... air to pass forwards The simplified figure below shows the principle on which the evacuation duct shape is designed Number of ironers D1 D2 D3 D4 Outlet diameter of the exhaust pipe in mm 160 225 315 450 Ventilation aperture required section 2 dm 4 dm 8 dm 16 dm The indicated evacuation diameter is the dryer outlet diameter Cross sections of ducts between dryers and the outside of the building mu...

Page 51: ...stacker Place the stacker on the right side of the dryer ironer and centre it with the finger in the slit of the machine Lock the stacker in position with the clamping pads Plug the feeding and control socket of the stacker fig 3 pull on the socket fig 1 pull down the locking latches fig 2 IC448 Stacker ...

Page 52: ...er than the coupling diameter DN 8 for example in this case put a 6 8 8 10 adapter Advised pressure 550 700 kPa 5 5 7 bar 80 102 psi Minimum pressure 550 kPa 5 5 bar 80 psi Maximum pressure 700 kPa 7 bar 102 psi Consumption 280 l h Compressed air Air compressor Some machines are supplied with an integrated air compressor At first start it is necessary to turn off the compressor manometer tap wait ...

Page 53: ... with solvent of hydrocarb Do not dry clean Normal water cleaning Mild water cleaning Very mild water cleaning Washing the tub symbolizes washing Max washing temperature in C Mechanical action normal mild very mild Do not wash Wash by hand Bleaching the triangle symbolizes bleaching Bleaching allowed chlorine or oxygen Bleaching allowed only oxygen Do not bleaching Drying the circle in a square sy...

Page 54: ... 013 9 ch inch 1 in 25 4 mm joule 1 J 0 000 277 8 Wh 1 J 0 238 92 cal kilogramme 1 kg 2 205 62 lb kg cm2 1 kg cm 98 066 5 Pa 1 kg cm 0 980 665 bar 1 kg cm 10 000 mm H2 O 1 kg cm 735 557 6 mm Hg pound 1 lb 453 592 37 g meter 1 m 1 093 61 yd 1 m 3 280 83 ft 1 m 39 37 in cube meter 1 m 1 000 dm 1 m 35 314 7 cu ft 1 dm 61 024 cu in 1 dm 0 035 3 cu ft pascal 1 Pa 1 N m 1 Pa 0 007 500 6 mm Hg 1 Pa 0 101...

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Page 57: ...4102011 GB 39 2009 Service Manual Preventive maintenance Contents Motors 1 Bearings 1 Cylinder 1 Maintenance 2 Daily 3 Weekly 3 Monthly 3 Every six months 3 Every year 5 Every three year 5 Lubricant table 6 ...

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Page 59: ...ch features the same characteristics as that originally used grease high temperature EMALUBE M Only the two bearings on the steam cylinder should be regreased periodically please see Preventive maintenance using a grease which is resistant to high temperatures Cylinder The cylinder must be maintained very carefully so that ironing is easy and good quality Detergent or scale deposits must be remove...

Page 60: ...5 4 14 18 23 18 16 23 7 20 1 17 19 19 14 8 8 26 27 28 29 30 31 32 13 9 9 9 11 Service Manual Preventive maintenance 04102011 GB 39 2009 CAUTION For an optimal service of your machine execute this instructions at regular intervals and according to the frequency of use Maintenance ...

Page 61: ...ecessary 11 Lubricate the steam heater bearings see lubrication chart in next pages 12 Turn the blue O ring seals of the feeding pincers through 1 8 of a turn to relieve their bearing surface when the pincers close Every six months 1000 h 13 Check for any possible oil seepage particularly at the filler plug only on Dubixium cylinders 14 Grease chains see lubrication table on the next pages 15 Clea...

Page 62: ...6 23 7 20 1 17 19 19 14 8 8 26 27 28 29 30 31 32 13 9 9 9 11 Service Manual Preventive maintenance 04102011 GB 39 2009 CAUTION To ensure that your machine gives the very best service please take care that maintenance is carried strict accordance with the instructions above mentioned Maintenance ...

Page 63: ...ce a year you may grease them using a grease which same characteristics as that originally used grease CELTIA G2 Every three year 6000 h 30 Clean the ceramic plates with suction device 31 Change the high temperature joints made of mineral wool 32 Check the tightness of the venturis Note The drier ironing machine textile components must be considered as wearing parts The lifetime of these parts iro...

Page 64: ...150 CARTER EP220 EQUIVIS 22 MOLYCOTE 44 PATE DX GEVAIR SP SUPER MOS 2 GEAROPAL GM 65 ISO 150 GEAROPAL GM 75 ISO 220 HYDROPAL HO 110 HM 22 GRL ULTRA VULCAIN GMO LHT C AEROSYN DURAGEAR BL SH 44 N MULTI PURPOSE GREASE MOLY ANTAR Grade ISO NLGI2 Grade ISO NLGI3 Grade ISO NLGI1 Grade ISO NLGI2 Grade ISO NLGI2 Grade ISO VG150 Grade ISO VG220 Grade ISO VG22 SILUB P 20 C 140 C 4 F 284 F 40 F 392 F 4 F 302...

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Page 67: ...20 04102011 GB 06 2009 Service Manual Operation Contents Synoptic Diagram 1 Feeding 1 Longitudinal folding 1 Safety of cross folding 2 Cross folding 2 Stacker 2 ...

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Page 69: ...noptic Diagram Longitudinal folding Rear ejection Pressure roller Longitudinal table Longitudinal folding arm Sheet Transversal folding Out of ironing cylinder Longitudinal Folding Clamps Feeding Receipt tray Clutch of longitudinal folding arm Smoothing Sheet Counter of longitudinal folding ...

Page 70: ...28 V1 V2 V3 DP41 DP42 DP43 Service Manual Operation 04102011 GB 06 2009 Safety of cross folding Longitudinal table Sheet Sheet Stacker Cross folding 3rd fold 2nd fold 1st fold Longitudinal table Sheet Sheet Sheet Stack of sheet Transfer table ...

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Page 73: ...it Contents Description 1 Designation 3 Electric cabinet 6 Control display 8 A1_BASE board 10 A3_DISPLAY board 16 A4_PLIVIT board 18 A5_CROSS board 22 A6_STACKER board 26 A7_FEEDER board 30 A8_FEEDER MOTOR board 34 A10_FEEDER INTERCONNECTION board 36 ...

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Page 75: ...ce Manual Control unit 04102011 GB 43 2015 Description The ELECTROLUX ITS includes the following elements A1_BASE board A3_DISPLAY board A4_PLIVIT board longitudinal folding A5_CROSS board transversal folding A6_STACKER board A7_FEEDER board A8_FEEDER MOTOR board A10_FEEDER INTERCONNECTION board In order to easier the communication between boards a smack bus communication is used as follow ...

Page 76: ...trol unit 04102011 GB 43 2015 The power supply of the boards is carried out as follows Indicators of the smack bus communication only one LED flashes or the two LED flash in alternating correct communication both LEDs flash at the same time a wire is disconnected on one of the boards or there is a bad connection between two boards CAUTION For a good operation of the machine it is essential that al...

Page 77: ...to the rear of the machine C1 Counter to count the number of linen in the stacker D1 Air pilot valve To activate the 1st cross folding D2 Air pilot valve To activate the 2sd cross folding D3 Air pilot valve To activate the 3rd cross folding D4A Air pilot valve To open the receipt tray FRONT position D4B Air pilot valve To close the receipt tray REAR position D5 Air pilot valve Free DP1 Detector To...

Page 78: ...nt of clamps FC73 Limit switch To stop the advancing of clamps FC74 Limit switch To determine the opening of clamps to put down the line on the feeding table FC75 Limit switch To stop the return of clamps H411 Buzzer Linen error H61 Indicator Rear evacuation of linen KA1 Relay To supply the motor of spacing clamps KA10 Relay Gas error KA11 Relay Product of combustion control KA 7 Time heating rela...

Page 79: ...s M723 Motor Spacing clamps P1 Potentiometer To adjust the couple of the motor of spacing clamps Q0 Main switch Q1 Primary breaker Q2 Secondary breaker Q3 Secondary breaker Q4 Breaker Fan machine and feeding table vacuum Q5 Breaker evacuation of linen Q7 Breaker CROSS motion Q8 Breaker Stacker Q701 Breaker FEEDER S1 Micro switch Hand safety on feeding table S2 Micro switch Hand safety on feeding t...

Page 80: ...6 21 T2 Q701 Q4 Q3 Q2 Q1 KM1 KM2 KM3 Q5 KM10 KM11 KA9 Q7 KM12 A11 Service Manual Control unit 04102011 GB 43 2015 Electric cabinet ...

Page 81: ...Vdc Feeding items circuit breaker A1_BASE board A7_FEEDER board A7 Motion Fan and Vacuum circuit breaker A1_BASE board contactors converter Cross items circuit breaker A5_CROSS board contactor pneumatic bloc Plivit items circuit breaker A4_PLIVIT board contactors relay ...

Page 82: ...8 21 S7 11 P1 A3 Service Manual Control unit 04102011 GB 43 2015 switch touch screen foam TFT screen display support display support bracket display control board control panel Control display ...

Page 83: ...5 Function keys The functions of these keys change depending on which menu or part of a menu you are using START WASH PROGRAM OPTIONS MENU Use up and down key then press ELECTROLUX ITS CPU Software Version 1 00 screen TFT touch screen A3_Display board display control board ...

Page 84: ...E X116 X115 X114 X113 X112 X111 X110 X109 X108 X107 X106 X105 X103 X101 X102 X104 X129 X128 X127 X126 X125 X124 X123 X122 X121 X120 X118 X119 X117 Service Manual Control unit 04102011 GB 43 2015 indicators of smack bus communication ...

Page 85: ...3 1 Vout KA1_Spacing clamps 2 S5_Emergency push button or shunt 3 4 0 X724 1 X724 connector A7_FEEDER 5 24 X724 2 X104 1 25 S1_Safety hand 2 26 X105 1 26 S3_Display Emergency push button 2 27 X106 1 Shunt 2 X107 1 Vout X419 1 X419 connector A4_PLIVIT 2 28 X419 2 3 29 X419 3 4 0 X419 4 5 24 X419 5 X108 1 Vout F2_Thermal fuse 2 30 X109 1 30 B3_Safety thermostat 2 31 X110 1 31 B5_Gas depression press...

Page 86: ...E X116 X115 X114 X113 X112 X111 X110 X109 X108 X107 X106 X105 X103 X101 X102 X104 X129 X128 X127 X126 X125 X124 X123 X122 X121 X120 X118 X119 X117 Service Manual Control unit 04102011 GB 43 2015 indicators of smack bus communication ...

Page 87: ...um 4 0 0V X113 1 Free 2 Free 3 113 3 KM6 KM7 KM8 and KA12 4 0 0V X114 Free X115 1 A2 T4 A0_Converter 2 0 T1 3 Free X116 1 116 1 X601 2 X601 connector A9_Gas igniter 2 116 2 X601 1 3 Free 4 Free X117 1 10 1 Q3_Secondary breaker 2 9 3 X118 1 10 P1 T2_Transformer Power supply 230 24V 2 9 P2 X119 1 10 X709 1 X709 connector A7_FEEDER 2 9 X709 2 X120 1 10 KM9_Clutch 2 9 X121 1 121 1 Generator of electro...

Page 88: ...E X116 X115 X114 X113 X112 X111 X110 X109 X108 X107 X106 X105 X103 X101 X102 X104 X129 X128 X127 X126 X125 X124 X123 X122 X121 X120 X118 X119 X117 Service Manual Control unit 04102011 GB 43 2015 indicators of smack bus communication ...

Page 89: ...n X416 1 X416 connector A4_PLIVIT 2 Green X416 2 3 White X416 3 4 Yellow X416 4 X124 Free X125 1 0 B125_Moisture sensor DIAMMS 2 Blue 3 Red X126 1 Tresse B126_Right temperature sensor 2 White 3 Red X127 1 Tresse B127 Central temperature sensor Steam temperature sensor 2 White 3 Red X128 1 Tresse B128_Left temperature sensor 2 White 3 Red X129 1 24 S1 T2_Transformer Power supply 230 24V 2 0 S2 3 0 ...

Page 90: ...3_DISPLAY A3_DISPLAY 1 4 3 2 ON OFF SW302 1 4 3 2 ON OFF SW301 X312 X311 X310 X309 X308 X301 X302 X304 X303 X305 X306 X307 Service Manual Control unit 04102011 GB 43 2015 indicators of smack bus communication ...

Page 91: ...750 3 3 Free X302 Free X303 RS 232 Free X304 RS 232 Programmer Display X305 1 TX RS 485 Free 2 TX 3 RX 4 RX 5 GND X306 1 TX RS 485 Free 2 TX 3 RX 4 RX 5 GND X307 Free X308 J Tag Prog Data X309 Touch screen X310 1 Brown X707 1 X707 connector A7_FEEDER 2 Green X707 2 3 White X707 3 4 Yellow X707 4 X311 1 Smack bus Free 2 3 4 X312 Free ...

Page 92: ...KER A4_PLIVIT A5_CROSS A6_STACKER X411 X412 X413 X414 X415 X404 X402 X401 X403 X405 X405 B X406 X407 X408 X409 X410 X416 X417 X418 X419 X420 X401 B Service Manual Control unit 04102011 GB 43 2015 indicators of smack bus communication CMIS reset ...

Page 93: ...White 3 24 Brown X404 1 0 Blue DP4_Folding arm in Rear position 2 404 2 White 3 24 Brown X405 1 0 Blue DP6_Feeding table 2 405 2 White 3 24 Brown X405 B 1 405 B_1 X101 2 X101 connector A1_BASE 2 Free X406 1 0 Blue DP5_Receipt tray in open position 2 406 2 White 3 24 Brown X407 1 0 Blue DP7_Detection linen at outlet ironing cylinder 2 407 2 White 3 24 Brown X408 1 Free 2 408 2 KM6 KM7 KM8 and KA90 ...

Page 94: ...KER A4_PLIVIT A5_CROSS A6_STACKER X411 X412 X413 X414 X415 X404 X402 X401 X403 X405 X405 B X406 X407 X408 X409 X410 X416 X417 X418 X419 X420 X401 B Service Manual Control unit 04102011 GB 43 2015 indicators of smack bus communication CMIS reset ...

Page 95: ...ree X415 Free X416 1 Brown X123 1 X123 connector A1_BASE 2 Green X123 2 3 White X123 3 4 Yellow X123 4 X417 1 Brown X516 1 X516 connector A5_CROSS 2 Green X516 2 3 White X516 3 4 Yellow X516 4 X418 Free X419 1 Vout X107 1 X107 connector A1_BASE 2 28 X107 2 3 29 X107 3 4 0 X107 4 5 24 X107 5 X420 1 Vout X519 1 X519 connector A5_CROSS 2 28 X519 2 3 29 X519 3 4 0 X519 4 5 24 X519 5 ...

Page 96: ...515 X504 X502 X501 X503 X505 X505 B X506 X507 X508 X509 X510 X516 X517 X518 X519 X520 X501 B A4_PLIVIT A5_CROSS A6_STACKER A4_PLIVIT A5_CROSS A6_STACKER Service Manual Control unit 04102011 GB 43 2015 indicators of smack bus communication ...

Page 97: ... 2 White 3 24 Brown X504 1 0 Blue DP24_Cell no 1_Longitudinal table 2 504 2 White 3 24 Brown X505 1 0 Blue DP25_Cell no 5_Longitudinal table 2 505 2 White 3 24 Brown X505bis Free X506 1 0 Blue DP26_Cell no 2_Longitudinal table 2 506 2 White 3 24 Brown X507 1 0 Blue DP27_Cell no 4_Longitudinal table 2 507 2 White 3 24 Brown X508 1 0 Blue DP28_CROSS folding outlet 2 508 2 White 3 24 Brown X509 1 Fre...

Page 98: ...515 X504 X502 X501 X503 X505 X505 B X506 X507 X508 X509 X510 X516 X517 X518 X519 X520 X501 B A4_PLIVIT A5_CROSS A6_STACKER A4_PLIVIT A5_CROSS A6_STACKER Service Manual Control unit 04102011 GB 43 2015 indicators of smack bus communication ...

Page 99: ...osition X513 1 513 1 A1 KM12_CROSS folding motion 2 0 A2 X514 Free X515 X1100 X110 connector A11_Pneumatic bloc X516 1 Brun X417 1 X414 connector A4_PLIVIT 2 Vert X417 2 3 Blanc X417 3 4 Jaune X417 4 X517 1 Brun X616 1 X616 connector A6_STACKER 2 Vert X616 2 3 Blanc X616 3 4 Jaune X616 4 X518 Free X519 1 Vout X420 1 X420 connector A4_PLIVIT 2 28 X420 2 3 29 X420 3 4 0 X420 4 5 24 X420 5 X520 1 Vou...

Page 100: ...602 X601 X603 X605 X605 B X606 X607 X608 X609 X610 X616 X617 X618 X619 X620 X601 B A4_PLIVIT A5_CROSS A6_STACKER A4_PLIVIT A5_CROSS A6_STACKER A6_STACKER Service Manual Control unit 04102011 GB 43 2015 indicators of smack bus communication ...

Page 101: ... DP43_Stacker table position 2 603 2 White 3 24 Brown X604 1 Free 2 604 2 14 BP1_Linen pile ejection 3 24 11 X605 à X610 Free X611 1 611 1 A1 KM13_Stacker table motion 2 0 A2 X612 1 612 1 A1 KM14_Stacker table opening 2 0 A2 X613 1 613 1 A1 X1 KM3_ Stacker table motion H61_ Linen pile ejection 2 0 A2 X2 X614 1 614 1 1 C1_Counter of linen 2 0 2 X615 Free X616 1 Brown X517 1 X517 connector A5_CROSS ...

Page 102: ...602 X601 X603 X605 X605 B X606 X607 X608 X609 X610 X616 X617 X618 X619 X620 X601 B A4_PLIVIT A5_CROSS A6_STACKER A4_PLIVIT A5_CROSS A6_STACKER A6_STACKER Service Manual Control unit 04102011 GB 43 2015 indicators of smack bus communication ...

Page 103: ...102011 GB 43 2015 Connector Pin Wire n Designation Function X617 Free X618 Free X619 1 Vout X719 1 X719 connector A7_FEEDER 2 28 X719 2 3 29 X719 3 4 0 X719 4 5 24 X719 5 X620 1 Free 2 Free 3 28 21 S62_Emergency push button 4 29 22 5 Free ...

Page 104: ...30 21 A7_FEEDER A7_FEEDER X711 X710 X709 X708 X707 X706 X705 X704 X703 X702 X714 X720 X719 X718 X716 X717 X715 X701 X712 X713 Service Manual Control unit 04102011 GB 43 2015 ...

Page 105: ...0 BU DP73_Smoothing 2 222 BL 3 24 BN WT X703 1 24 2 FC73_Advance of clamps 2 215 1 X704 1 24 2 FC74_Linen removal 2 216 1 X705 1 24 2 FC75_Return of clamps 2 217 1 X706 1 Brown X122 1 X122 A1_BASE 2 Green X122 2 3 White X122 3 4 Yellow X122 4 X707 1 Brown X416 1 X416 A4_PLIVIT 2 Green X416 2 3 White X416 3 4 Yellow X413 4 X708 1 COMM Free 2 TX 3 RX 4 COMM X709 1 9 X119 1 X119 A1_BASE 2 10 X119 2 ...

Page 106: ...32 21 A7_FEEDER A7_FEEDER X711 X710 X709 X708 X707 X706 X705 X704 X703 X702 X714 X720 X719 X718 X716 X717 X715 X701 X712 X713 Service Manual Control unit 04102011 GB 43 2015 ...

Page 107: ...X712 1 X801 A8_FEEDER MOTOR X713 1 24V Free 2 GND X714 1 Vout X520 1 X520 A5_CROSS 2 28 X520 2 3 29 X520 3 4 0 X520 4 5 24 X520 5 X715 1 Vout X619 1 X619 A6_STACKER 2 28 X619 2 3 29 X619 3 4 0 X619 4 5 24 X619 5 X716 1 77 Free 2 24V 3 16 4 GND X717 1 TX Free 2 RX 3 GND X718 1 Brown P1_Tension of clamps 2 Green 3 White X719 1 719 1 X1006 2 X1006 A10_FEEDER INTERCONNECTION 2 719 2 X1006 1 X720 1 0 X...

Page 108: ...34 21 X801 X802 X805 X804 X803 Service Manual Control unit 04102011 GB 43 2015 A8_FEEDER MOTOR ...

Page 109: ...f the 2nd cross fold FQ Factory value Minimum value Maximum value Incrementing 50Hz 500 100 600 50 60Hz 400 100 600 50 Cross 3 timer Adjustment of the activation time of the 3rd cross fold FQ Factory value Minimum value Maximum value Incrementing 50Hz 300 100 600 50 60Hz 400 100 600 50 Stack center timer Adjustment of the centering of linen on the flaps of the stacker FQ Factory value Minimum valu...

Page 110: ...36 21 X1009 X1010 X1011 X1012 X1013 X1002 X1003 X1004 X1005 X1006 X1007 X1008 X1001 Service Manual Control unit 04102011 GB 43 2015 A10_FEEDER INTERCONNECTION ...

Page 111: ...212 X701 10 X1002 1 203 X710 1 X710 A7_FEEDER 2 204 X710 2 X1003 1 E2_Electromagnet of left clamp 2 X1004 1 201 X711 1 X711 A7_FEEDER 2 202 X711 2 X1005 1 E3_Electromagnet of right clamp 2 X1006 1 719 2 X719 2 X711 A7_FEEDER 2 719 1 X719 1 X1007 1 Black M723_Motor of spacing clamps 2 Red X1008 1 24 X301 1 X301 A3_DISPLAY 2 0 X301 2 3 X1009 1 24 S7 12_Reset 2 212 S7 11_Start of cycle 3 211 X1010 1 ...

Page 112: ...38 21 X1009 X1010 X1011 X1012 X1013 X1002 X1003 X1004 X1005 X1006 X1007 X1008 X1001 Service Manual Control unit 04102011 GB 43 2015 A10_FEEDER INTERCONNECTION ...

Page 113: ...ual Control unit 04102011 GB 43 2015 Connector Pin Wire n Designation Function X1011 1 FC71_Clamps opened 2 218 4 3 24 1 X1012 1 0 BU DP72_Right clamp 2 221 BL 3 24 BN WT X1013 1 0 BU DP71_Left clamp 2 220 BL 3 24 BN WT ...

Page 114: ...This page is left blank on purpose ...

Page 115: ...OLING 12 Screen RESTART 13 Screen SELECT DRY PROGRAM 14 Screen Start a dry program in DIAMMS MODE 15 Screen Start a dry program in MANUAL MODE 15 Screen FOLDS TABLE CHOICE 16 Menu OPTIONS MENU 17 Description of OPTION MENU 17 Screen OPTIONS MENU 20 Screen NUMERIC KEYBOARD 21 Screen BASIC SETTINGS 22 Screen SET FOLDS TABLE 26 Screen ADVANCED SETTINGS 28 Screen MACHINE CONFIGURATION 30 Screen MACHIN...

Page 116: ...OLUX ITS Screens Screen TEMPERATURES STATISTICS 44 Screen DATE TIME SETTING 45 Screen CHANGE PASSWORD 46 Screen MACHINE STATUS 47 Screen USER LANGUAGE 48 Screen PROGRAMMING 49 Create a new dry program 50 Modify a dry program 54 Delete a program 60 ...

Page 117: ...LECTROLUX ITS Service Manual ELECTROLUX ITS Screens 04102011 GB 17 2012 ELECTROLUX ITS Function keys The allocation of these keys varies depending on the windows currently in use Touch screen START MACHINE OPTIONS MENU Use up and down key then press ...

Page 118: ...ATISTICS DATE TIME SETTING CHANGE PASSWORD USER LANGUAGE SELECT PROGRAM DIAMMS MODE MANUAL MODE MANUAL X PROGRAM DIAMMS X PROGRAM Diagram of Electrolux ITS menus PROGRAMMING MACHINE STATUS Caption normal functioning adjustment function wrong functioning Caption normal way move back way password normal way with automatic advance emergency stop or power is back way Caption ...

Page 119: ...S MONTHLY STATISTICS DAILY STATISTICS DELETE A PROGRAM DELETE PRO ERASE MODIFY A PROGRAM MODIFY PRO EDITION MODIFY PRO NUMBER MODIFY PRO NAME CREATE A PROGRAM CREATE PRO NUMBER CREATE PRO NAME SET FOLDS TABLE MODIFY PRO KILL TEMPERATURE STATISTICS MACHINE TIMERS SETTING MAINTENANCE ALERT PARAMETERS RECOVERING ERRORS STATISTICS ...

Page 120: ...nly reset the emergency stop button after checking the reason for this stop by turning it clockwise The opposite screen appears when the emergency stop button s is are activated To select and the move in the list of menus Correspondence of keys This button is not yet available To valid the selected menu The opposite menu is displayed on the screen when the main switched is on the I position Screen...

Page 121: ... ENERGY SAVING MODE To restart at previous mode State of buttons Each button is affected to a function which is represented by a symbol on this one When the symbol of the button is white it means that the function assigned to this button is activated When the symbol of the button is black it means that the function assigned to this button is deactivated Example The symbol is black The automatic fe...

Page 122: ...04102011 GB 17 2012 Description of START MACHINE Menu START MACHINE START MACHINE DIAMMS MODE MANUAL MODE DIAMMS or MANUAL MODE FEEDING auto or manual FOLDING with or without EJECTION SELECT THE PROGRAM STOP REQUEST OPTIONS MENU COOLING RESTART ...

Page 123: ...ATURE SPEED 00 Universal 01 Folding adjustment mode 02 Cloth 300x240 poly cotton 05 Draw sheet 190x240 DIAMMS or MANUAL MODE FEEDING auto or manual FOLDING with or without EJECTION SELECT DRY PROGRAM STOP REQUEST 00 Universal 01 Folding adjustment mode 02 Cloth 300x240 poly cotton 05 Draw sheet 190x240 OPTIONS MENU COOLING RESTART OPTIONS MENU OPTIONS MENU COOLING POWER IS BACK OPTIONS MENU STOP R...

Page 124: ...U Use up and down key then press When the machine starting the heating is activated The cylinder temperature increases The machine is adjusted by default in automatic DIAMMS MODE During the operating cycle the display shows the opposite informations and commands Correspondence of key Screen DIAMMS MODE To activate the MANUAL MODE Screen MANUAL MODE next page To activate the mode without feeding To...

Page 125: ...t page To stop the operating cycle Screen STOP REQUEST next page The different functions of the DIAMMS MODE screen Temperature To display the temperature of the cylinder Speed To display the speed of the cylinder Moisture To display the presence of moisture Counter of items To display the number of linen introduced in the machine ...

Page 126: ...page To activate the mode without feeding To activate the mode without folding To activate the rear ejection To access the SELECT DRY PROGRAM mode Screen SELECT DRY PROGRAM next page The MANUAL MODE allows to select the heating temperature and the ironing speed During the operating cycle the screen displays the opposite informations and commands The machine is set by default in automatic mode DIAM...

Page 127: ... heating is switched off and the machine will operate without heating Ironing speed To increase or decrease the ironing speed The ironing speed is adjusted according to a mini and maximum range pre defined in the Setting mode The setting can be changed 1 10 to 1 10 of meter by pressure Note that the mini and maxi ironing speeds are proportional according to the parameters of the converter Temperat...

Page 128: ... key To access options menu press To validate the stopping of the machine Screen COOLING next page To access the menu OPTIONS MENU Screen OPTIONS MENU next page To escape and move back Screen DIAMMS MODE or MANUAL MODE next page Correspondence of key Screen COOLING This screen allows to display the cool down cycle It possible at all times to stop this cool down cycle to start again the heating or ...

Page 129: ...Correspondence of keys In the case of the cooling cycle is stopped the opposite screen will display to restart the machine To escape and move back Screen COOLING previous page To restart the program Screen DIAMMS MODE MANUAL MODE previous page Screen RESTART RESTART ...

Page 130: ... mode 02 Cloth 300x240 poly cotton 05 Draw sheet 190x240 10 Fitted sheet 300x240 cotton 18 Cloth 190x240 poly cotton 20 Draw sheet 250x240 To select the dry program To go to the previous or following page To validate the selected dry program Screen Start a dry program in DIAMMS MODE or MANUAL MODE next page After pressure Select dry program the opposite display appears To escape and move back Scre...

Page 131: ...tions are the same as the operating cycle in Diamms mode Screen Start a dry program in DIAMMS MODE The functions are the same as the operating cycle in Manual mode Screen Start a dry program in MANUAL MODE 18 Cloth 190x240 poly cotton Elis 18 Cloth 190x240 poly cotton Elis ...

Page 132: ...ence of keys To choose the folds table To valid the choice of table Screen FOLDS TABLE CHOICE From the DIAMMS MODE or MANUAL MODE screen by pressure the upper part of the screen the menu FOLDS TABLE CHOICE appears as opposite This screen allows to select the folds table n 0 Factory folds table n 1 Customized folds table n 1 Reversed customized folds table n 2 Specific folds table n 2 Reversed spec...

Page 133: ...l ELECTROLUX ITS Screens 04102011 GB 17 2012 Description of OPTION MENU Menu OPTIONS MENU OPTIONS MENU BASIC SETTINGS PROGRAMMING ADVANCED SETTINGS STATISTICS DATE TIME SETTING CHANGE PASSWORD MACHINE STATUS USER LANGUAGE ...

Page 134: ...Y PROGRAM DELETE THE DRY PROGRAM 00 Universal 01 Folding adjustment mode 02 Cloth 300x240 poly cotton 05 Draw sheet 190x240 BASICS SETTINGS Feeding auto start Feeding auto return Customer folding table Folding table setting Feeding suction system Stand by timer min Autostop timer min Length measure display 3rd cross fold activ Parameters saving CMIS Machine address CMIS Machine type DIAMMS maximum...

Page 135: ...ency Ge 1 El 2 Se 3 Ga 4 Automatic reclosing Memory reset Test program MAINTENANCE ALERT h MACHINE TIMER SETTING PARAMETERS RECOVERING Cross 1 2 distance Cross 2 3 distance Cross 1 timer Cross 2 timer Cross 3 timer Stack center timer Stack ejection timer Eject roll up timer Basic board A1 Feeder board A7 LF board A4 Cross board A5 Stacker bord A6 ABSOLUTES STATISTICS MONTHLY STATISTICS DAY STATIST...

Page 136: ...ME SETTING CHANGE PASSWORD MACHINE STATUS USER LANGUAGE To select a menu To validate the choice To escape and move back Screen ELECTROLUX ITS page 4 This screen allows to access the different parameters of the machine Note the BASIC SETTINGS PROGRAMMING ADVANCED SETTINGS ABSOLUTES STATISTICS TEMPERATURES STATISTICS ERRORS STATISTICS DATE TIME SETTING CHANGE PASSWORD and MACHINE STATUS menus are lo...

Page 137: ...ORD and MACHINE STATUS menu and only permitting suitable persons to modify the parameters of the machine by accessing them via a four figure code To type the code Default codes BASIC SETTINGS 1664 PROGRAMMING 1664 ADVANCED SETTINGS contact the factory ABSOLUTES STATISTICS contact the factory TEMPERATURES STATISTICS contact the factory ERRORS STATISTICS contact the factory DATE TIME SETTING 1664 CH...

Page 138: ...0 Sleeping timer min 0 Length counter display 0 To select a parameter To validate the new parameters Screen OPTIONS MENU page 20 To decrease or increase the value of the selected parameter This screen allows to control and to change the machine parameters CAUTION all modifications of parameters on this screen can only executed by a qualified and informed person The access to this screen is locked ...

Page 139: ...menting 1 0 1 1 Folds table choice Selection of the folds table 0 Factory folding table 1 Customer folding table 2 Specific folding table Factory value Minimum value Maximum value Incrementing 0 0 2 1 Set folds table Adjustment of the customer folding table Feeding table vacuum Activation Deactivation of the feeding table vacuum 0 Feeding table vacuum deactivated 1 Feeding table vacuum activated F...

Page 140: ...mum value Incrementing 1 0 1 1 Parameters saving Backup electric boards parameters of the machine 0 Saving deactivated 1 Current saving Factory value Minimum value Maximum value Incrementing 0 0 1 1 CMIS Machine adress Selection of the address of machine in CMIS mode Factory value Minimum value Maximum value Incrementing 0 0 127 1 CMIS Machine type Selection of the type of machine length of machin...

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Page 142: ... 0 Folds table choice 0 Set folds table Feeding table vacuum 0 Standby timer min 0 Sleeping timer min 0 Length counter display 0 SET FOLDS TABLE 0 Factory folds table Length 182 180 Length 185 Fold 1 0 0 Fold 2 3 0 0 Fold 4 5 0 0 Fold 6 7 0 0 Last fold 0 offset 0 This screen allows to adjust the folds length of longitudinal folding CAUTION all modifications of parameters on this screen can only ex...

Page 143: ...en the machine is stopped 180 length 185 Selected length range The selection is automatic when the machine is running Fold 1 Folds 2 3 Value of fold for the selected length range factory default values in brackets CAUTION In order to have a correct result ensure that the 1st fold is 23 the last fold 23 and that before the last fold has the greatest value NOTE This screen is also available from the...

Page 144: ...l and to change the machine parameters CAUTION all modifications of parameters on this screen can only executed by a qualified and informed person The access of this screen is locked by a password see page 21 NUMERIC KEYBOARD BASIC SETTINGS PROGRAMMING ADVANCED SETTINGS STATISTICS DATE TIME SETTING CHANGE PASSWORD MACHINE STATUS USER LANGUAGE ADVANCED SETTINGS Machine configuration Machine timers ...

Page 145: ...Machine configuration Configuration of the different functions of the machine Machine times setting Setting of the different times of the machine Parameters recovering Recovering of the parameters of each electric boards when one of them is replaced Maintenance alert h Operating time counter before to do the maintenance ...

Page 146: ...Anticip specif LF 1 0 Anticip specif LF 2 3 0 2 3 cross folds limit 0 DIAMMS point 0 Feeder PCB activation 0 LF PCB activation 0 Cross PCB activation 0 Stacker PCB activation 0 To escape and move back Screen ADVANCED SETTINGS page 26 To select a parameter To validate the new parameters Screen ADVANCED SETTINGS page 26 To decrease or increase the value of the selected parameter ADVANCED SETTINGS Ma...

Page 147: ...mum value Maximum value Incrementing 35 6 41 1 2 3 cross folds limit 180 to 190 cm Adjustment of the maximum length of linen that the machine takes into account before to active the 3rd cross fold Factory value Minimum value Maximum value Incrementing 180 160 195 5 Diamms point Adjustment of the residual moisture for drying Do not change the factory value by default if the result is satisfactory F...

Page 148: ...z before any change of folds tables Factory value Minimum value Maximum value Incrementing 50 50 60 10 Ge 1 El 2 Se 3 Ga 4 Selection of the type of heating Ge Europe gas El Electric Se Steam and Ga Australia gas Factory value Minimum value Maximum value Incrementing according to the type of heating 1 4 1 Automatic re closing Factory value Minimum value Maximum value Incrementing 1 0 1 1 Memory res...

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Page 150: ... Cross 1 2 distance 0 Cross 2 3 distance 0 Cross 1 timer 0 Cross 2 timer 0 Cross 3 timer 0 Stack center timer 0 Stack ejection timer 0 Eject roll up timer 0 To escape and move back Screen ADVANCED SETTINGS page 26 To select a parameter To validate the new parameters Screen ADVANCED SETTINGS page 26 To decrease or increase the value of the selected parameter ADVANCED SETTINGS Machine configuration ...

Page 151: ... Adjustment of the activation time of the 2nd cross fold Factory value Minimum value Maximum value Incrementing 500 100 600 50 Cross 3 timer Adjustment of the activation time of the 3rd cross fold Factory value Minimum value Maximum value Incrementing 500 100 600 50 Stack center timer Adjustment of the centering of linen on the flaps of the stacker Factory value Minimum value Maximum value Increme...

Page 152: ...e of them is replaced Correspondence of keys PARAMETERS RECOVERING Select the source board then press validation key Base board A1 Feeder board A7 LF board A4 Cross board A5 Stacker board A6 To escape and move back Screen ADVANCED SETTINGS page 26 To select a source board To validate the selected source board ADVANCED SETTINGS Machine configuration Machine timers setting Parameters recovering Main...

Page 153: ...s of the PARAMETERS RECOVERING Base board A1 Recovery of the A1_BASE parameters Feeder board A7 Recovery of the A7_FEEDER parameters LF board A4 Recovery of the A4_PLIVIT parameters Cross board A5 Recovery of the A5_CROSS parameters Stacker board A6 Recovery of the A6_STACKER parameters ...

Page 154: ...tenance alert ADVANCED SETTINGS Machine configuration Machine timers setting Parameters recovering Maintenance alert h 134 Correspondence of keys To escape and move back Screen ADVANCED SETTINGS page 26 To select a parameter To validate the new parameters Screen ADVANCED SETTINGS page 26 To decrease or increase the value of the selected parameter ...

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Page 156: ...ic This screen allows to display the operations statistics of the machine The access to the Absolute statistics Temperature statistics and Errors statistics screens is locked by a password see page 21 NUMERIC KEYBOARD OPTIONS MENU STATISTICS Dayly statistics Monthly statistics Absolute statistics Temperatures statistics Errors statistics BASIC SETTINGS PROGRAMMING ADVANCED SETTINGS STATISTICS DATE...

Page 157: ... Display of statistics recorded since the first using of the machine Monthly statistics Display of statistics recorded of the current month Daily statistics Display of statistics recorded of the current day Temperatures statistics Display of temperature of the ironing cylinder Errors statistics Display of the list of errors recorded ...

Page 158: ...ge 36 This screen allows to display the operations statistics of the machine according to the selected statistics absolute monthly or daily The access to the Absolute statistics screen is locked by a password see page 21 NUMERIC KEYBOARD STATISTICS Daily statistics Monthly statistics Absolute statistics Temperatures statistics Errors statistics Total running hours 0 0 Total using hours 0 0 Process...

Page 159: ...e Monthly and Daily statistics screen Total running hours Display of number of total running hours Total using hours Display of number of using hours Processed items Display of number of processed items Rejected items Display of number of rejected items Machine errors Display of number of machine errors ...

Page 160: ...select a parameter To validate Screen STATISTICS page 36 This screen allows to display the temperature of the ironing cylinder The access to this screen is locked by a password see page 21 NUMERIC KEYBOARD STATISTICS Daily statistics Monthly statistics Absolute statistics Temperatures statistics Errors statistics TEMPERATURE DISPLAY To reset the counters Current value 0 I 0 I 0 Max recorded 0 I 0 ...

Page 161: ...notably useful to quote the statistics and the maintenance The access to this screen is locked by a password see page 21 NUMERIC KEYBOARD To move the cursors To change the value checked by the cursors From the OPTIONS MENUS screen press or to select DATE TIME SETTING OPTIONS MENU BASIC SETTINGS PROGRAMMING ADVANCED SETTINGS STATISTICS DATE TIME SETTING CHANGE PASSWORD MACHINE STATUS USER LANGUAGE ...

Page 162: ...rom the OPTIONS MENUS screen press or to select CHANGE PASSWORD OPTIONS MENU BASIC SETTINGS PROGRAMMING ADVANCED SETTINGS STATISTICS DATE TIME SETTING CHANGE PASSWORD MACHINE STATUS USER LANGUAGE Enter the old password Validate Enter the new password Validate Confirm the new password Validate then validate ...

Page 163: ...s act 0 Heating type 0 Diamms point 0 4 6 folds limit 0 Feeder board act 0 LF board act 0 Cross board act 0 Stack board act 0 Mains frequency 0 2 3 cross Limit 0 Cross 1 2 Dist 0 Cross 2 3 Dist 0 Cross 1 Timer 0 Cross 2 Timer 0 Cross 3 Timer 0 Stack Center 0 Delivery Timer 0 Eject Roll Timer 0 Sofware V 0 0 INPUTS STATUS Left clamp 0 Right clamp 0 Joystick start 0 Joystick return 0 Spreading 0 Fee...

Page 164: ... back Screen OPTIONS MENU page 20 From the OPTIONS MENUS screen press or to select USER LANGUAGE To select a language To validate the selected language This screen allows to select the language of the ELECTROLUX ITS OPTIONS MENU USER LANGUAGE BASIC SETTINGS PROGRAMMING ADVANCED SETTINGS STATISTICS DATE TIME SETTING CHANGE PASSWORD MACHINE STATUS USER LANGUAGE then validate ...

Page 165: ...G Create a program Modify a program Delete a program This screen allow to create a new dry program from a existing program and also to modify or to delete a existing program Dry programs can be programmed modified and deleted directly on the machine via the CPU control panel The access to this screen is locked by a password see page 21 NUMERIC KEYBOARD BASIC SETTINGS PROGRAMMING ADVANCED SETTINGS ...

Page 166: ...cm Width W cm Cloths nb by stack Create a new dry program From the PROGRAMMING screen press or to select Create a program To select a parameter To validate the new parameters Screen PROGRAM NUMBER next page To decrease or increase the value of the selected parameter Then validate Screen PROGRAM EDITION To escape and move back Screen PROGRAMMING page 45 Screen PROGRAM EDITION This screen allow to c...

Page 167: ...g Authorizes the automatic feeding otherwise the feeding is activated by the central lever Automatic return Authorizes the automatic return otherwise the return is activated by the central lever No folded length cm Indicates the no folded length No folded width cm Indicates the no folded width Folding Allows the folding Length L cm Adjustment of stack length Width W cm Adjustment of stack width Cl...

Page 168: ...n PROGRAM NAME previous page Screen PROGRAM NUMBER This screen allows to allocate a number to the dry program in order to sort the dry programs out by numerical order To correct a typing error To escape and move back Screen PROGRAM EDITION page 46 To enter the number Enter the program number Create a new dry program next ...

Page 169: ...l characters as follow 1 abc 2 def 3 ghi 4 jkl 5 mno 6 pqr 7 stu 8 vwx 9 yz 0 The first activation of a key inserts the first character assigned to that key For example a single press of 1 inserts the letter A a single press of 2 inserts the letter D and so on Press the appropriate key as many times as necessary to insert the desired character For example to insert the letter C press 1 three times...

Page 170: ...creen PROGRAM EDITION page 46 To escape and move back Screen PROGRAMMING page 45 SELECT DRY PROGRAM 00 Universal 01 Folding adjustment mode 02 Cloth 300x240 poly cotton 05 Draw sheet 190x240 10 Fitted sheet 300x240 cotton 18 Cloth 190x240 poly cotton 20 Draw sheet 250x240 To select a program to be modified To go to the previous or following page Screen SELECT DRY PROGRAM This screen allow to selec...

Page 171: ... To escape and move back Screen SELECT PROGRAM page 45 To validate the new parameters Screen PROGRAM NUMBER next page To decrease or increase the value of the selected parameter PROGRAM EDITION 00 DIAMMS regulation Temperature Speed m mn Automatic feeding Automatic return Non folded length cm Non folded width cm Folding Length L cm Width W cm Cloths nb by stack 0 178 C 4 5 1 0 190 240 1 38 32 05 ...

Page 172: ...key To validate the number Screen PROGRAM NAME next page Screen PROGRAM NUMBER This screen allows to allocate a number to the dry program To correct a typing error To escape and move back Screen PROGRAM EDITION page 46 To enter the number Enter the program number Modify a dry program next ...

Page 173: ...everal characters as follow 1 abc 2 def 3 ghi 4 jkl 5 mno 6 pqr 7 stu 8 vwx 9 yz 0 The first activation of a key inserts the first character assigned to that key For example a single press of 1 inserts the letter A a single press of 2 inserts the letter D and so on Press the appropriate key as many times as necessary to insert the desired character For example to insert the letter C press 1 three ...

Page 174: ...Correspondence of keys To escape and move back Screen PROGRAM NAME previous page Screen KILL THE EXISTING PROGRAM When the validation executed the previous program is definitely lost and replaced by the new one DO YOU WANT TO OVERWRITE EXISTING PROGRAM To validate Screen PROGRAMMING page 45 ...

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Page 176: ...een DELETE THE PROGRAM next page To escape and move back Screen PROGRAMMING page 45 To select the program to be deleted To go to the previous or following page Screen SELECT DRY PROGRAM This screen allow to select the dry program to be deleted SELECT DRY PROGRAM 00 Universal 01 Folding adjustment mode 02 Cloth 300x240 poly cotton 05 Draw sheet 190x240 10 Fitted sheet 300x240 cotton 18 Cloth 190x24...

Page 177: ... 2012 Correspondence of keys To escape and move back Screen PROGRAMMING previous page Screen DELETE THE PROGRAM When the validation is executed the program is definitely deleted DO YOU WANT TO DELETE THE DRY PROGRAM To validate Screen PROGRAMMING previous page ...

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Page 179: ... motion of the machine Contents Description 1 Operation 2 Repair 5 Replacement of the M1 back geread motor 5 Replacement of the M2 fan motor 7 Replacement of the M12 fan motor 9 Replacement of the KM1 and KM2 contactors 9 Replacement of the A0 converter 9 ...

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Page 181: ... converter A0 to control the speed of the ironing cylinder 2 contactors KM1 and KM2 to control the motors and the converter The M1 M2 and M12 motors are mounted in the right casing They are accessible by removing the right side frame The A1 converter and the KM1 and KM2 contactors are mounted in the electric cabinet They are accessible by removing the left side frame motion motor fan machine fan c...

Page 182: ...f the machine and the motion of the ironing cylinder are activated when the machine is ON after a verification of the security chains Controlled by the ELECTROLUX ITS the KM1 contactor supplies the A1 converter and the M12 fan motor and the KM2 contactor supplies the M2 fan motor The M12 fan motor is mounted in standard only on the machines with gas heating and allow to cool down the right casing ...

Page 183: ...23 3 Service Manual Ventilation and motion of the machine This page is left blank on purpose 04102011 GB 06 2009 ...

Page 184: ...QC n 12110015 QC n 12110015 Ventilation and motion of the machine 04102011 GB 06 2009 system of tension M1 back geared motor end piece disc back geared motor support handle drive chain clutch chain peg tooth ...

Page 185: ...ve chain and the clutch chain then remove them of the back geared motor 3 Remove the back geared motor support assembly 4 Remove the end piece the disc and the peg tooth of the back geared motor 5 Remove the back geared motor of the support and replace it by a new one 6 Put the end piece the disc and the peg tooth on the new back geared motor 7 Put the chains on the new back geared motor 8 Tighten...

Page 186: ...here is the slack of the chain 3 Turn the motion motor in the opposite direction of the facing forward so that the slack of the chain is in the area A motor 1 Loosen 1 turn the screw 44a chain of cylinder Drive chain The slack of the drive chain can be checked through the opening A or B 4 Check the slack of the drive chain ...

Page 187: ...the screw 44a back on 6 Screw on 2 turns the screw 44b to tighten the chain during the operation of the machine 7 Stop the machine put the main switch to 0 5 Start the machine without heating at a speed of 4 m min during about 1 min 8 Check where is the slack of the drive chain Go to step 3 Go to step 4 ...

Page 188: ...8 23 turbine Ventilation and motion of the machine 04102011 GB 06 2009 M2 motor motor bracket spiral tee square extensible hose vapour suction tube nozzle FAN MACHINE ...

Page 189: ...e 5 Remove the turbine of the fan motor and if necessary the spiral 6 Remove the fan motor of its support and replace it by a new one 7 Put the turbine on the fan motor 8 Put the fan motor assembly in the casing 9 Put the extensible hose on the nozzle 10 Connect the wire on the new fan motor 11 Switch on the machine and check the operation of the fan machine 12 Put back the frame Before any interv...

Page 190: ...10 23 KM2 KM1 Ventilation and motion of the machine 04102011 GB 06 2009 fan support M12 cooler fan deflector joint gasket grid A0 converter electric cabinet ...

Page 191: ...the contact coil is supplied manually this means that the contactor is faulty Remove Assembly 1 Remove the left side frame of the machine 2 Disconnect the wire of the faulty contactor 3 Remove the contactor and replace it by a new one 4 Connect the wire on the new contactor 5 Switch on the machine and check the operation of the contactor 6 Put back the frame Replacement of the A0 converter Remove ...

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Page 193: ...ic heating Contents Description 1 Operation 3 Repair 5 Replacement of the heating elements 5 Replacement of the B126 B127 B128 temperature sensors the B3 safety thermostat and the F2 thermal fuse 5 Replacement of the KM6 KM7 and KM8 contactors 5 ...

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Page 195: ...adjust the temperature of the ironing cylinder The heating elements are mounted on a support inserted in the ironing cylinder The power of the heating elements change according to the capacity of the machine as follow IC4 4819 FFS 3650W 400V IC4 4825 FFS 4800W 400V IC4 4832 FFS 5950W 400V The KM6 KM7 and KM8 contactors are mounted in the electric cabinet They are accessible by removing the left si...

Page 196: ...2 24 Service Manual Electric heating 04102011 GB 06 2009 electric plate heating elements left casing ...

Page 197: ...ing on side 1 when B126 230 c or B128 230 c 0 when B126 B128 200 c Overheating on center 1 when B127 240 c 0 when B127 240 c The F2 thermal fuse T C 240 C and the B3 safety thermostat T C 210 C are used like thermal breaker to protect the machine against overheating 210 C Power supply 3 phases KM6 KM8 Q1 T1 A1_BASE Q3 Q0 KM7 Heating ele group 1 Heating ele group 2 Heating ele group 3 400 400 400 4...

Page 198: ...Electric heating 04102011 GB 06 2009 ironing cylinder strips bar end flange spacer end flange heating element protection panel insulator protection panel insulator end flange resistors support terminal block ground terminal stop end flange ground terminal ...

Page 199: ...nd the F2 thermal fuse For a temperature at 21 C the ohmic value of the PT100 temperature sensor must be range from 107 79 to 108 57 ohms Otherwise the sensor is faulty The ohmic value of the safety thermostat must be different 0 if it is not the case the thermostat is faulty Remove Assembly 1 Remove the left side frame of the machine 2 Disconnect the wire of the faulty sensor 3 Remove the sensor ...

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Page 201: ...ent of the E1 E2 electrode 11 Replacement of the A9 igniter 13 Replacement of the KA90 relay 13 Replacement of the pressostat gas B1 13 Replacement of the A13 gas igniter 17 Replacement of the KA13 and KA14 relays 17 Replacement of the KA2 KA10 KA11 and KA12 relays 17 Replacement of the flame control box A12 19 Replacement of the E3 electrode 19 Replacement of the B126 B127 B128 temperature sensor...

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Page 203: ...et B4 1 gas igniter A13 1 flame control box A12 6 relays KA10 KA11 KA12 KA13 KA14 and KA15 1 electrovalve Y3 Y4 to supply the gas pipe burner The gas pipe burner is mounted inside the ironing cylinder The B2 and B5 B3 pressostat the A9 A13 igniter and relays are mounted on the gas heating electric plate They are accessible by removing the left side frame of the machine The Y1 Y2 Y3 Y4 electrovalve...

Page 204: ...2 25 Service Manual Gas heating 04102011 GB 50 2011 electric plate gas heating gas pipe burner left casing Standard Gas ...

Page 205: ...ng system The B126 B127 and B128 temperature sensor PT100 contribute to the regulation of the temperature and the overheating detection of ironing cylinder according to the following condition Overheating condition Overheating on side 1 when B126 230 C or B128 230 C 0 when B126 B128 200 C Overheating on center 1 when B127 240 C 0 when B127 240 C The F2 thermal fuse T C 240 C and the B3 safety ther...

Page 206: ...4 25 E1 E2 E3 Service Manual Gas heating 04102011 GB 50 2011 electric plate gas heating gas pipe burner left casing Australia Gas right casing flame detector box ...

Page 207: ... KA10 relay The ignition of the gas pipe burner is carry out by the Y3 Y4 electrovalves and the E1 E2 and E3 electrodes once the fault gas KA10 is validated by the ELECTROLUX ITS In order to protect the heating system the B5 pressostat check the gas pressure and the B4 pressostat check the product of combustion The B126 B127 and B128 temperature sensor PT100 contribute to the regulation of the tem...

Page 208: ...r 25 s timer 25 s KA14 26 s 26 s 26 s KA15 Y3 Y4 Gas electrovalve A13 Gas igniter E1 ignition timer 20 s timer 20 s timer 20 s A13 Gas igniter E2 fl ame control A12 E3 fl ame control KA10 Gas default KA12 Gas défaut reset timer 10 s timer 10 s timer 10 s 1 s 5 s 5 s 1 s 5 s 5 s 1 s 5 s 5 s 1 s ignitor default stop heating low pressure gas ...

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Page 210: ... strainer filter casing feeding tank rail hood insulator tap stop lever tap Y1 Y2 electrovalve block flange flange spacer injector A Inlet B Outlet D Outlet pressure regulator adjustment screw plug E Inlet pressure tapping F Outlet pressure tapping T Head regulation end flange ...

Page 211: ...2 Adjust and check the outlet pressure see following paragraph 13 Light the gas pipe burner and check the operation 14 Before leaving the installation leave the machine running for a full cycle to observe and ensure that the system components are working properly Adjustment and checking of the outlet gas pressure 1 Close the gas inlet and remove the binding screw from the pressure tapping F and co...

Page 212: ...g 04102011 GB 50 2011 electrode gas pipe burner ceramic plate fender waling extension element edging strainer filter casing feeding tank rail hood insulator tap stop lever tap Y1 Y2 electrovalve block flange spacer injector flange end flange ...

Page 213: ... 4 screw which fix the gas pipe burner on the end flange 6 Remove the right side frame of the machine 7 Remove the hoses 8 Remove the fender waling 9 Remove the gas pipe burner of the guide right side 10 Get out the gas pipe burner by the left side until the electrode is accessible 11 Disconnect the wire of the faulty electrode 12 Remove the faulty electrode and replace it by a new one 13 Adjust t...

Page 214: ... Manual Gas heating 04102011 GB 50 2011 A9 igniter connector KA90 relay relay support profile E1 E2 electrode stop stop ground terminal snap nut Standard Gas exhaust gas outlet setting screw pressostat B1 MACHINE pressostat pressostat manometer ...

Page 215: ...t by a new one 3 Switch on the machine and check the operation of the gas pipe burner 4 Put back the frame Replacement of the pressostat gas B1 Remove Assembly 1 Remove the left side frame of the machine 2 Disconnect the wires 3 Remove the faulty pressostat and replace it by a new one 4 Connect the wire on the new pressostat 5 Put back the frame Setting 1 Stop the machine and remove the left side ...

Page 216: ...14 25 Fig 3 Fig 1 Fig 2 COM NC Ω NO Service Manual Gas heating 04102011 GB 50 2011 exhaust gas outlet setting screw MACHINE pressostat pressostat manometer ...

Page 217: ...ersa 9 Vary the exhaust gas outlet in order to check the operation of the pressostat Example for a IC4 4832 the pressostat is set to 5 mmH2O Depression 5 mmH2O Pressostat closed Indicator on Depression or 5 mmH2O Pressostat open Indicator off 10 Once the adjustment is complete block the setting screw of the pressostat with varnish Fig 1 11 Stop the machine disconnect the manometer and the Ohm mete...

Page 218: ... Manual Gas heating 04102011 GB 50 2011 E1 E2 electrode A13 igniter profile stop ground terminal snap nut ground terminal terminal block KA14 relay KA13 relay KA12 relay KA11 relay KA10 relay KA2 relay Australia Gas ...

Page 219: ... operation of the gas pipe burner 6 Put back the frame Replacement of the KA13 and KA14 relays Remove Assembly 1 Remove the left side frame of the machine 2 Disconnect the wire of the faulty relay 3 Remove the relay of the profile and replace it by a new one 4 Connect the wire on the new relay 5 Switch on the machine and check the operation of the gas pipe burner 6 Put back the frame Replacement o...

Page 220: ...18 25 F2 B126 B127 B128 B3 Service Manual Gas heating 04102011 GB 50 2011 ironing cylinder strips bar E3 electrode flame detector box A12 the fender waling ...

Page 221: ...djust the electrode to 2 mm compared to the ceramic plates see page 11 7 Connect the new electrode 8 Put back the parts in the inverse order of disassembling Replacement of the B126 B127 B128 temperature sensors the B3 safety thermostat and the F2 thermal fuse For a temperature at 21 C the ohmic value of the PT100 temperature sensor must be range from 107 79 to 108 57 ohms Otherwise the sensor is ...

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Page 223: ...26 04102011 GB 06 2009 Service Manual Steam heating Contents Description 1 Operation 2 Repair 5 Replacement of the temperature sensor 5 Replacement of the steam turning joint 5 ...

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Page 225: ...temperature sensor to check the steam temperature The temperature sensor is mounted on the steam turning joint It is accessible by removing the left side frame of the machine and the protection hood The steam turning joint is mounted on the ironing cylinder It is accessible by removing the left side frame of the machine and the protection hood steam heating left casing ...

Page 226: ...tion of steam in the ironing cylinder is automatic using the steam turning joint The steam temperature is displayed using the temperature sensor of the steam turning joint Power supply 3 phases Q1 T1 A1_BASE Q3 Q0 400 230 X117 230 T2 X118 X129 230 24 400 X127 steam sensor ARU Security chain emergency push button 24 ARU F2 X108 24 B3 X109 24 B2 X111 24 ...

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Page 228: ...2009 test kit plate spacer recovery of grease casing disc bearing spacer washer steam cylinder ironing strip hood pipe union steam flexible pipe union elbow steam turning joint recovery of grease casing guide shaft plate bearing protective plug washer ...

Page 229: ...onnect the wire of the new sensor 6 Put back the protection hood 7 Put back the frame Replacement of the steam turning joint Remove Assembly 1 Remove the left side frame of the machine 2 Remove the protection hood 3 Remove the steam flexible pipes 4 Remove the temperature sensor 5 Remove faulty steam turning joint and replace it by a new one 6 Put back the temperature sensor 7 Put back the steam f...

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Page 231: ...27 04102011 GB 06 2009 Service Manual DIAMMS system Contents Description 1 Operation 2 Repair 3 Replacement of the moisture sensor 3 ...

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Page 233: ...nt 1 moisture sensor B125 to measure the moisture rate on the linen The B125 moisture sensor is mounted on the strips bars at the outlet of the ironing cylinder It is accessible by the front of the machine under the feeding table humidity sensor comb linen guide corner element corner element comb support ironing cylinder ...

Page 234: ...S system 04102011 GB 06 2009 Ironer cylinder speed sheet on feeding table photocell sheet under DIAMMS sensor wet sheet dry sheet A minimum speed B waiting speed minimum speed 0 5 m min C minimum speed 1 m min Operation BREAK 2 min BREAK 2 min ...

Page 235: ...nsor 4 Remove the sensor of the strips bars and replace it by a new one 5 Connect the wire of the new sensor 6 Put back the frame ARU Security chain emergency push button Power supply 3 phases A1_BASE Q0 400 230 X117 230 400 24 ARU Q1 T1 Q3 T2 X118 X129 230 24 X125 B125 F2 X108 24 B3 X109 24 B5 X110 24 B2 X111 24 Before any intervention it is essential to cut off all supply of the machine electric...

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Page 237: ...28 04102011 GB 21 2012 Service Manual Feeding Vacuum system Contents Description 1 Operation 2 Repair 5 Replacement of the KM3 contactor 5 Replacement of the M3 motor 5 ...

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Page 239: ...he motors against overvoltage 1 contactor KM3 to control the motors 1 switch S7 11 to control the manual feeding The M3 and M11 motors are mounted in the low part of the machine They are accessible by removing the rear housing of the machine The Q4 breaker and the KM3 contactor are mounted in the electric cabinet They are accessible by removing the left side frame of the machine The S7 11 switch i...

Page 240: ...al Feeding Vacuum system 04102011 GB 21 2012 Operation Controlled by the ELECTROLUX ITS the KM3 contactor controls the feeding table vacuum motors when the machine is switched on The motors stop when there is no linen on the feeding table Note the vacuum can be deactivate via the ELECTROLUX ITS in MANUAL FEEDING mode ARU Security chain emergency push button Power supply 3 phases only on IC4 4832FF...

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Page 242: ...4 28 KM3 Service Manual Feeding Vacuum system 04102011 GB 21 2012 M3 motor rail spiral hose feeding table flange electric cabinet turbine ...

Page 243: ... motor Remove Assembly 1 Remove the rear housing of the machine 2 Disconnect the hose of the spiral 3 Disconnect the wire of the faulty motor 4 Remove the motor support and spiral assembly 5 Remove the spiral and the turbine of the support and the motor 6 Remove the motor of the support and replace it by a new one 7 Put the turbine and the spiral on the new motor and the support 8 Put the motor su...

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Page 245: ...29 04102011 GB 21 2012 Service Manual Feeding Smoothing system Contents Description 1 Operation 2 Repair 5 Replacement of the M713 M714 motors 5 Adjustment of the belt 7 Replacement of the DP73 sensor 9 ...

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Page 247: ...he linen in the smoothing system The M713 motor is mounted on the left side It is accessible by removing the left side frame of the machine The M714 motor is mounted on the right side It is accessible by removing the right side frame of the machine The DP73 sensor is mounted on the protection support of the smoothing belts left side It is accessible by the front of the machine left smoothing right...

Page 248: ...14 X805 230 S7 11 24 X1009 S7 12 Service Manual Feeding Smoothing system 04102011 GB 21 2012 Operation The S7 11 switch activates the M713 and M714 motors in MANUAL mode by the operator and automatically in AUTO mode The ELECTROLUX ITS detects the presence or no presence of the linen in the smoothing system using the DP73 sensor Power supply 3 phases A10_FEEDER INTERCONNECTION ARU Security chain e...

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Page 250: ...tem 04102011 GB 21 2012 belt belt M713 motor M714 motor motor bracket motor bracket splash guard splash guard drive pulley stretching pulley feeding vat drive pulley pulley pulley belt belt smoothing support smoothing support splash guard satellite ...

Page 251: ...otor felt side 3 Remove the splash guard 4 Disconnect the wire of the faulty motor 5 Release the smoothing belt see below 6 Remove the smoothing belt of the drive pulley of the motor 7 Remove the drive pulley of the motor 8 Remove the motor of the support and replace it by a new one 9 Put the drive pulley on the new motor 10 Put the belt and to tighten up this 11 Connect the wire on the new motor ...

Page 252: ...tem 04102011 GB 21 2012 belt belt M713 motor M714 motor motor bracket motor bracket splash guard splash guard drive pulley stretching pulley feeding vat drive pulley pulley pulley belt belt smoothing support smoothing support splash guard satellite ...

Page 253: ... Loosen the screw C1 and the nut C2 3 Loosen the nuts B1 and B2 4 Tighten the belt using the screw A and the nut B3 5 Once the tightening is ok tighten the nuts B1 B2 C2 and the screw C1 6 Put the splash guard back Case n 2 1 Remove the splash guard 2 Loosen the screw C and the nut D 3 Put the screw B 4 Put the tool A part no 32105721 5 Tighten the belt using the tool A 6 Once the tightening is ok...

Page 254: ...tem 04102011 GB 21 2012 belt belt M713 motor M714 motor motor bracket motor bracket splash guard splash guard drive pulley stretching pulley feeding vat drive pulley pulley pulley belt belt smoothing support smoothing support splash guard satellite ...

Page 255: ...Disconnect the wire of the faulty sensor 2 Remove the sensor and replace it by a new one 3 Connect the wire of the new sensor 4 Switch on the machine and check the operation of the sensor Setting to before to put the sensor on the machine 1 Put a object at 30 mm in front of the sensor 2 Adjust the A button of the sensor in order to detect this object green red indicator Before any intervention it ...

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Page 257: ...ce Return clamps 2 Repair 5 Replacement of the FC73 and FC75 Advance Return clamps limit switch 5 Replacement of the FC71 and FC72 Spacing clamps limit switch 5 Replacement of the P1 potentiometer 5 Replacement of the M715 back geared motor Advance Return clamps 7 Replacement of the M723 motor Spacing clamps 7 ...

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Page 259: ...lamps They are accessible by removing the splash guard of the guide of clamps The FC73 and FC75 limit switch are mounted on main switch support in the left casing They are accessible by removing the left side frame The M715 reducer motor is mounted on the left casing It is accessible by removing the left side frame The M725 motor is mounted on the aluminium profile guide of clamps It is accessible...

Page 260: ...d by the S7 11 switch in MANUAL mode or automatically in AUTO mode and the deactivation is activated by the FC72 limit switch The P1 potentiometer allow to adjust the engine torque for the spacing clamps Advance Return clamps The advance and return of clamps are done by the M715 back geared motor controlled by the ELECTROLUX ITS via the A7_FEEDER board By defect the clamps are in return position t...

Page 261: ...3 X109 24 B5 X110 24 X712 X801 400 X802 X701 X1001 24 Vout X703 FC73 24 X1009 M715 X803 230 S7 11 24 X1009 S7 12 M723 X1007 230 X719 X1006 24 FC72 X1010 24 FC71 X1011 24 X705 FC75 24 X704 FC74 24 Service Manual Feeding Motion 04102011 GB 21 2012 Power supply 3 phases A8_FEEDER MOTOR A10_FEEDER INTERCONNECTION ARU Security chain emergency push button ...

Page 262: ...012 control display aluminium profile safety support safety support table trolley support chain M723 motor motor bracket drive pulley cable retainer localization plate belt table trolley control satellite M715 back geared motor main switch support rail belt pulley pulley belt rail ...

Page 263: ...y 1 Remove the splash guard 2 Disconnect the wire of the faulty limit switch 3 Remove the limit switch and replace it by a new one 4 Connect the wire on the new limit switch 5 Switch on the machine activate manually the new limit switch and check that the indicator on the A7_FEEDER board is lit Correspondence of indicator FC71 X1 1 A7_FEEDER FC72 X1 2 A7_FEEDER 6 Put back the splash guard Replacem...

Page 264: ...B 21 2012 aluminium profile safety support safety support table trolley support chain M723 motor motor bracket drive pulley cable retainer localization plate belt table trolley control satellite M715 back geared motor main switch support rail belt pulley pulley belt rail ...

Page 265: ... back geared motor support of the casing 5 Remove the drive pulley of the back geared motor 6 Remove the back geared motor and replace it by a new one 7 Put the drive pulley on the new back geared motor 8 Put the belt 9 Connect the wire on the new back geared motor 10 Put back the frame Replacement of the M723 motor Spacing clamps Remove Assembly 1 Remove the splash guard 2 Disconnect the wire of ...

Page 266: ...ve the transmission belt and the drive pulley 5 Remove the motor and the motor bracket fig 1 6 Remove the protection of the carbon brush using a screwdriver fig 2 and 3 7 Extract the carbon brush and replace it by a new one fig 4 and 5 8 Close the protection of the carbon brush 9 Put back the parts in the reverse sequence Before any intervention it is essential to cut off all supply of the machine...

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Page 269: ...1 2012 Service Manual Feeding Clamps System Contents Description 1 Operation 2 Repair 5 Replacement of the E2 and E3 electromagnets 5 Replacement of the DP71 and DP72 detectors 7 Replacement of the FC74 limit switch 7 ...

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Page 271: ...C74 to detect the moment where the clamps must drop the linen on the feeding table The E2 and E3 electromagnet which block the linen on the clamps are accessible by removing the splash guard of the clamps The DP71 and DP72 detectors which allow to detect the presence of linen on clamps are accessible by removing the splash guard of the clamps The FC74 limit switch is mounted on the main switch sup...

Page 272: ...Clamps System 04102011 GB 21 2012 Operation The operation of the clamps is controlled by the A7_FEEDER board The closing and opening of the clamps are done using E2 and E3 electromagnet By default the clamps are in opening position The closing of the clamps is activated using DP71 and DP72 which detect the presence of linen on the clamps The opening of the clamps in ADVANCE mode to put the linen o...

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Page 274: ... 04102011 GB 21 2012 splash guard E2 electromagnet E3 electromagnet pliers o ring o ring cam cam return spring return spring command axle command axle splash guard pliers table trolley jack fork clamp back plate jack fork clamp back plate table trolley ...

Page 275: ...f the faulty electromagnet 3 Remove the electromagnet and replace it by a new one 4 Connect the wire of the new electromagnet 5 Adjust the cam according to the below paragraph Setting 6 Switch on the machine and check the operation of clamps 7 Put back the splash guard Setting fig 1 1 Compress the spring of the electromagnet 2 Loosen the screw A and put the cam into obstinate with the clamp 3 Tigh...

Page 276: ...6 31 2 1 cm A FC74 FC73 FC75 Service Manual Feeding Clamps System 04102011 GB 21 2012 detector detector left casing ...

Page 277: ...ng to the below paragraph 6 Switch on the machine and check the operation of the clamps 7 Put back the frame Setting fig 2 1 Put a object at 1 cm behind the clamp 2 Adjust the position of the detector so that the beam of the detector detects this object 3 Adjust the la sensibility of the detector using the button A so that the detector detects the object the red indicator of the detector must lit ...

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Page 279: ... new dry program 6 Repair 15 Replacement of the DP6 photocell 11 Replacement of the DP7 photocell 11 Replacement of the DP3 DP4 DP5 and DP22 inductive detectors 13 Replacement of the DP1 inductive detector 13 Replacement of the M4 back geared motor 15 Replacement of the KM10 KM11 contactors and the KA9 relay 15 Replacement of the E1 clutch 15 ...

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Page 281: ...r the feeding table The DP1 inductive detector counting system is mounted in the left casing and is accessible by removing the left side frame The DP3 front and DP4 rear inductive detectors of the folding arm are mounted beside the axis of rotation of the folding arm They are accessible by removing the left side frame The DP22 inductive detector position of ejection roller is mounted in the left c...

Page 282: ... folding arm which is activated by the E1 clutch The E1 clutch is supplied by the KA9 relay which is controlled by the ELECTROLUX ITS To determine the position of the folding arm FRONT or REAR position the ELECTROLUX ITS use the DP3 and DP4 inductive detectors Once the folding finished the ejection is done by the M4 motor supplied by the KM10 KM11 contactors and the action of the ejection roller T...

Page 283: ...X117 230 400 24 ARU Q1 T1 Q3 A4_PLIVIT T2 X118 X129 230 24 X403 DP3 24 X123 X416 X107 X419 24 X404 DP4 24 X405 DP5 24 X413 KA9 24 X411 H411 24 X407 DP7 24 X101 24 DP6 X406 X102 24 DP1 X401 A5_CROSS X420 X519 24 X417 X516 X120 230 E1 KA9 DP22 X402 24 X502 X512 KM10 24 X511 KM11 24 M4 400 Q5 KM10 KM11 400 F2 X108 24 B3 X109 24 B5 X110 24 B2 X111 24 ...

Page 284: ...the SETTING OUT screen select START MACHINE Validate Screen DIAMMS MODE Push on SELECT DRYPROGRAM Screen SELECT DRYPROGRAM The DIAMMS MODE screen displays as opposite SELECT DRYPROGRAM 00 Universal 01 Folding adjustment mode 02 Cloth 300x240 poly cotton 05 Draw sheet 190x240 10 Fitted sheet 300x240 cotton 18 Cloth 190x240 poly cotton 20 Draw sheet 250x240 Adjustment of the folding table Before any...

Page 285: ...lds tables don t forget to set the main frequency 50 or 60 Hz of the machine see page 30 to 32 Advanced Setting Machine Configuration Mains frequency Introduce the linen test in the machine the value Length goes incriminated progressively according to the measurement of the linen At the end of the measurement of the linen the lengths of folding Fold 1 Folds 2 3 Folds 4 5 Folds 6 7 Last fold and of...

Page 286: ... validate Screen PROGRAM EDITION Screen PROGRAM EDITION This screen allow to create a new dry program by setting the different displayed parameters The access to this screen is locked by a password see Chap 22 page 21 NUMERIC KEYBOARD 0 178 C 4 5 1 0 190 240 1 38 32 05 OPTIONS MENU BASIC SETTINGS PROGRAMMING ADVANCED SETTINGS STATISTICS DATE TIME SETTING CHANGE PASSWORD MACHINE STATUS USER LANGUAG...

Page 287: ...f the selected parameter To escape and move back Screen PROGRAMMING page 45 Correspondence of key To validate the number Screen PROGRAM NAME previous page Screen PROGRAM NUMBER This screen allows to allocate a number to the dry program in order to sort the dry programs out by numerical order To correct a typing error To escape and move back Screen PROGRAM EDITION page 46 To enter the number Enter ...

Page 288: ...ral characters as follow 1 abc 2 def 3 ghi 4 jkl 5 mno 6 pqr 7 stu 8 vwx 9 yz 0 The first activation of a key inserts the first character assigned to that key For example a single press of 1 inserts the letter A a single press of 2 inserts the letter D and so on Press the appropriate key as many times as necessary to insert the desired character For example to insert the letter C press 1 three tim...

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Page 290: ...tudinal folding PLIVIT 04102011 GB 19 2013 feeding satellite ferrule ferrule bearing bearing rail guide tension finger protection flange micro switch main switch support feeding strip disc rail deflector receipt tray jack reflector support ...

Page 291: ... photocell 4 Adjust the new photocell according to the below paragraph Setting of the photocell 1 Fix the cell to 5 mm relative to feeding table 2 Switch on the machine 3 Put a object on the feeding table the indicator of the photocell must lit If it is not the case also adjust the photocell Replacement of the DP7 photocell Under voltage the indicators of the photocell must operated according to t...

Page 292: ...ice Manual Longitudinal folding PLIVIT 04102011 GB 19 2013 bearing foot pedal folding arm pressure roller ferrule foot pedal ferrule cells support lifting arm lifting arm FOLDING ARM rotation detection disk disk right casing support ...

Page 293: ...ared to the part to detect the indicator of the detector lights 6 Put back the frame Replacement of the DP1 inductive detector The indicator of the detector must flashed when the ironing cylinder is in motion If it is not the case the detector is faulty Remove Assembly 1 Remove the left side frame of the machine 2 Disconnect the wire of the faulty detector 3 Remove the detector and replace it by a...

Page 294: ...KA9 Service Manual Longitudinal folding PLIVIT 04102011 GB 19 2013 plate plate bearing E1 brake clutch end piece ball bearing plate hub rod linkage bearing M4 back geared motor rail disc shaft left casing right casing ...

Page 295: ...achine 2 Disconnect the wire of the faulty contactor or relay 3 Remove the contactor or the relay and replace it by a new one 4 Connect the wire on the new contactor or relay 5 Put back the frame Replacement of the E1 clutch If the folding arm don t move even if the clutch is supplied in 230V this means that the clutch is faulty Remove Assembly 1 Remove the left side frame of the machine 2 Disconn...

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Page 297: ...cement of the DP23 DP24 DP25 DP26 DP27 and DP28 detectors 7 Replacement of the V1 jack 9 Replacement of the V2 and V3 jacks 9 Replacement of the M7 back geared motor 11 Replacement of the FC510 switch 13 Replacement of the KM12 contactor 13 Replacement of the air pilot valve and the pneumatic block 13 ...

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Page 299: ...acks The DP23 DP24 DP25 DP26 and DP27 detectors are mounted on the longitudinal table They are accessible by the lower part of the machine after to remove the rear housing The DP28 detector is mounted on the transfer table It is accessible by removing the rear housing The KM12 contactor and the D1 D2 and D3 air pilot valves are mounted in the electric cabinet They are accessible aby removing the l...

Page 300: ...e width of linen is OK ACTIVATION OF THE 1ST FOLD DP24 1 DP26 1 Position of linen good DP23 1 DP27 1 Position of linen good DP25 1 Width of linen bad The position of linen is OK but the width is bad REAR EJECTION OF THE LINEN DP24 0 DP26 1 Position of linen bad DP23 1 DP27 1 Position of linen good DP25 1 Width of linen bad The position of linen is bad REAR EJECTION OF THE LINEN DP24 1 DP26 0 Posit...

Page 301: ...E 2ND AND THE 3RD FOLD Activation of the 2nd fold 1st fold Activation of the 1st fold If at the end of 8s DP23 1 and DP27 1 JAMMING ON THE 1ST FOLD 3rd fold Activation of the 3rd fold Time delay 1 L 2 D1 L length of linen D1 distance between the 1st and the 2sd fold Time delay 2 L 4 D2 L length of linen D2 distance between the 2nd and the 3rd fold 2nd fold ...

Page 302: ...DP27 24 X508 DP28 24 DP26 X506 24 X107 X419 24 A5_CROSS X420 X519 24 X417 X516 X402 DP22 X501 M7 400 Q7 KM12 400 X510 24 FC510 F2 X108 24 B3 X109 24 B5 X110 24 X509 24 B1 X515 X110 V1 D1 V2 D2 V3 D3 X501 B Service Manual Cross folding 04102011 GB 06 2009 Power supply 3 phases ARU Security chain emergency push button A11 Pneumatic block ...

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Page 304: ... 33 support Service Manual Cross folding 04102011 GB 06 2009 DP24 detector DP23 detector DP25 detector DP27 detector DP26 detector detector transfer table DP28 detector longitudinal table support support ...

Page 305: ...sconnect the wire of the faulty detector 3 Remove the detector and replace it by a new one 4 Connect the wire on the new detector 5 Adjust the new detector according to the below paragraph 6 Put back the rear housing Setting of the detector 1 Switch on the machine 2 Put a object on the longitudinal table 3 Adjust the detector in order to detect this object the indicator of the detector must lit No...

Page 306: ...support connection angle V3 jack ball bearing transversal satellite control roller control roller chain knife protective plate conveyor fork transversal satellite control roller V2 jack knife support connection angle arm pulley transversal satellite 1st FOLD 2 3rd FOLD support support support articulation support support ...

Page 307: ...e of the jack 4 Remove the jack and replace it by a new one 5 Put the new jack on the rod linkage 6 Connect the compressed air supply on the new jack 7 Put back the rear housing Replacement of the V2 and V3 jacks Remove Assembly 1 Remove the rear housing of the machine 2 Remove the compressed air supply of the faulty jack 3 Remove the knife of the jack 4 Remove the jack of the support connection a...

Page 308: ...10 33 Service Manual Cross folding 04102011 GB 06 2009 M7 back geared motor support connection angle disc disc drive pulley chain belt indexing screw transfer table support ...

Page 309: ...ent of the M7 back geared motor Remove Assembly 1 Remove the rear housing of the machine 2 Remove the belt 3 Remove the drive pulley 4 Remove the chain 5 Remove the disc 6 Disconnect the wire of the faulty back geread motor 7 Remove the support and the back geared motor 8 Remove the motor and replace it by a new one 9 Put the parts back in the reverse sequence 10 Put back the rear housing ...

Page 310: ...12 33 KM12 Service Manual Cross folding 04102011 GB 06 2009 FC510 switch left casing support ...

Page 311: ...h and to replace it by new 5 Adjust the new switch according to the reference mark makes previously 6 Connect the wire on the new switch 7 Put back the frame Replacement of the KM12 contactor If the contact of the contactor do not stick when the contact coil is supplied manually this means that the contactor is faulty Remove Assembly 1 Remove the left side frame of the machine 2 Disconnect the wir...

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Page 313: ...21 2012 Service Manual Compressed air system Contents Description 1 Operation 2 A11 Pneumatic block 4 Repair 6 Replacement of the pressostat 6 Replacement of the pneumatic block 6 Replacement of the air pilot valves 7 ...

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Page 315: ...ral air pilot valves to control the distribution of compressed air 1 pressostat B1 to check the pressure of the compressed air system The A11 pneumatic block is mounted in the electric cabinet It is accessible by removing the left side frame The B1 pressostat is mounted in the left casing It is accessible by removing the left side frame pneumatic block pressostat ...

Page 316: ...r Each air pilot valve have 1 or 2 buttons A and B which allow by pressure to control manually the mechanical part ARU Security chain emergency push button Power supply 3 phases A1_BASE Q0 230 X117 230 400 24 ARU Q1 T1 Q3 A4_PLIVIT T2 X118 X129 230 24 X123 X107 X419 24 X416 A5_CROSS X420 X417 X516 X519 24 400 F2 X108 24 B3 X109 24 B5 X110 24 B2 X111 24 X509 24 B1 A11 Pneumatic block X515 X110 ...

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Page 318: ...A B A B A A A D1 D2 D3 D4 D5 X110 D1A D2A D3A D4A D5A D4B D3B D5B D2B D1B Service Manual Compressed air system 04102011 GB 21 2012 A11_Pneumatic block Indicators Manual function button Air supply Air exhaust ...

Page 319: ...tor Status Function A ON Air pilot valve activated OFF Air pilot valve deactivated B ON Air pilot valve activated OFF Air pilot valve deactivated Marker Designation D1A Activation of 1st cross folding D1B Deactivation of 1st cross folding D2A Activation of 2nd cross folding D2B Deactivation of 2nd cross folding D3A Activation of 3rd cross folding D3B Deactivation of 3rd cross folding D4A Opening o...

Page 320: ...the compressed air supply on the new pressostat 5 Put back the frame Replacement of the pneumatic block Remove Assembly 1 Remove the left side frame of the machine 2 Remove the compressed air supply and the wire of the faulty pneumatic block 3 Remove the air pilot valves 4 Remove pneumatic block and replace it by a new one 5 Put the air pilot valves on the new pneumatic block 6 Put the compressed ...

Page 321: ...7 34 1 2 3 4 5 6 7 Service Manual Compressed air system 04102011 GB 21 2012 Replacement of the air pilot valves ...

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Page 323: ...9 Service Manual Receipt tray Contents Description 1 Operation 2 Repair 5 Replacement of the V4 jack 5 Replacement of the DP5 inductive detector 5 Replacement of the pressostat the air pilot valve and the pneumatic block 5 ...

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Page 325: ...valve D4 to control the V4 jack 1 inductive detector DP5 to define the opening or closing position of the tray The V4 jack and the DP5 detector are mounted in the left casing They are accessible by removing the rear housing The D4 air pilot valve is mounted on the A11 pneumatic block in the electric cabinet It is accessible by removing the left frame receipt tray ...

Page 326: ...tivated FOLDING key With DP5 detector the ELECTROLUX ITS define the position of the receipt tray as follow DP5 activated receipt tray in opening position FOLDING mode DP5 deactivated receipt tray in closing position WITHOUT FOLDING mode When the WITHOUT FOLDING mode is requested the ELECTROLUX ITS activates the V4 jack using the D4 air pilot valve to close the tray When the FOLDING mode is request...

Page 327: ...s A1_BASE Q0 230 X117 230 400 24 ARU Q1 T1 Q3 A4_PLIVIT T2 X118 X129 230 24 X123 X107 X419 24 X416 A5_CROSS X420 X417 X516 X519 24 400 F2 X108 24 B3 X109 24 B5 X110 24 B2 X111 24 X509 24 B1 A11_Air pilot valve X515 X110 A7_FEEDER X122 X706 A3_DISPLAY X707 X310 X119 X709 230 X103 X724 24 X520 X718 DP5 24 X405 V4 D4 ...

Page 328: ... Manual Receipt tray 04102011 GB 06 2009 tenon deflector feeding vat receipt tray feeding vat rubberized cloth folding clamps support joint flat hinge pin rod linkage rod linkage seal foot pedal joint flat bearing support ...

Page 329: ...ust lit when we put a metallic object on the detector If it is not the case the detector is faulty Remove Assembly 1 Remove the left frame of the machine 2 Remove the wire of the faulty detector 3 Remove the detector and replace it by a new one 4 Connect the wire on the new detector 5 Adjust the new detector at a distance from 2 or 3 mm compared to the part to be detect the indicator of the detect...

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Page 331: ...36 04102011 GB 43 2015 Service Manual Electrostatic bar Contents Description 1 Operation 2 Repair 4 Replacement of the generator 4 Replacement of the electrostatic bar 5 ...

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Page 333: ...rises the following elements 1 generator 1 electrostatic bar The generator is mounted in the left casing It is accessible by removing the left side frame The electrostatic bar is mounted on the folder stop tube under the feeding table It is accessible in the front of the machine electrostatic bar system ...

Page 334: ...30 X117 230 400 24 ARU Q1 T1 Q3 T2 X118 X129 230 24 X121 230 400 F2 X108 24 B3 X109 24 B5 X110 24 B2 X111 24 Electrostatic bar Generator 230V 35VA 5000V 5000 Operation The electrostatic bar runs only when the ironing outlet detector DP7 is activated And it is the hight voltage generator which powers the electrostatic bar at 35VA 500V ...

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Page 336: ...cted to generator approach a ground point of the building If the generator is running then you will have a electric arc Remove Assembly 1 Remove the left frame of the machine 2 Remove the wire of the faulty generator 3 Remove the generator and replace it by a new one 4 Connect the wire on the new generator 5 Put the frame back Before any intervention it is essential to cut off all supply of the ma...

Page 337: ... approach the screw drive tester with lamp to a pin of the antistatic bar If the bar is running the screw drive lam will be on Remove Assembly 1 Remove the left frame of the machine 2 Remove the wire of the faulty electrostatic bar 3 Remove the bar and replace it by a new one 4 Connect the wire on the new bar 5 Put back the frame ...

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Page 339: ... 2 Repair 5 Replacement of the DP41 and DP42 photocell 5 Replacement of the KM13 KM14 and KM15 contactors 5 Replacement of the DP43 inductive detector 5 Replacement of the M8 back geared motor 7 Replacement of the M9 back geared motor 7 Replacement of the M10 back geared motor 7 ...

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Page 341: ...13 KM14 and KM15 3 back geread motors M8 M9 and M10 1 emergency push button S62 The DP41 DP42 photocells and the DP43 inductive detector are mounted on the casing of the stacker They are accessible by removing the rear housing and the right side frame of the stacker The BP1 push button The C1 counter and the S62 emergency push button are mounted on the front of the stacker The M8 M9 M10 back gerea...

Page 342: ...he flaps time delay on DP42 The opening and closing of the table flaps are carried out according to the length of linen and the position of this one on the table The DP43 inductive detector allows ELECTROLUX ITS to know the flaps position of the table The automatic evacuation of the linen pile is enable using the DP41 cell which detects the height of stacked linen A manual removal is also availabl...

Page 343: ...LIVIT X118 X129 T2 230 24 X107 X419 24 X123 X416 A5_CROSS X417 X516 X420 X519 24 400 Q8 400 F2 X108 24 B3 X109 24 B5 X110 24 B2 X111 24 KM14 KM15 KM13 M10 M9 M8 A6_STACKER DP41 X601 24 X602 24 DP42 X603 24 DP43 X604 24 BP1 C1 X614 24 S62 X620 24 KM13 X611 24 KM14 X612 24 KM15 H61 X613 24 A7_FEEDER X718 X520 24 X719 X719 24 X706 X122 X724 X103 24 X709 X119 230 ...

Page 344: ...4 37 DP42 DP41 DP43 KM13 KM14 KM15 Service Manual Stacker 04102011 GB 06 2009 electric plate box box box reflector support support support ...

Page 345: ...k when the contact coil is supplied manually this means that the contactor is faulty Remove Assembly 1 Remove the right side frame of the stacker 2 Remove the wire of the faulty contactor 3 Remove the contactor and replace it by a new one 4 Connect the wire on the new contactor 5 Put back the frame Replacement of the DP43 inductive detector The indicator of the detector must lit when we put a meta...

Page 346: ...cuation satellite chain strap evacuation satellite reception table tightener arm disc disc support connection angle support connection angle support connection angle transversal satellite support connection angle strap flap table chain disc rod linkage foot pedal hub flap articulation bearing strap flap table flap articulation foot pedal support ...

Page 347: ...back geared motor 3 Remove the rod linkage and the hub of the back geared motor 4 Unscrew the back geared motor and remove the chain 5 Remove the back geared motor and replace it by a new one 6 Put the chain back and adjust it using the back geared motor 7 Put the rod linkage and the hub on the new back geared motor 8 Connect the wire on the new back geared motor 9 Switch on the machine check the ...

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Page 349: ...des 2 List of errors with appropriate error messages 4 EMERG STOP ACTIVE 6 LACK OF COMPRESSED AIR 6 GAS PRESSURE FAILURE 7 GAS IGNITION ERROR 7 GAS IGNITION ERROR 8 MAIN TRANSMISSION ERROR 8 LENGTH FOLDING ERROR 9 FOLDING MEASURE ERROR 9 LENGTH FOLDING ERROR 10 CROSS FOLD 1 JAMMED 10 CROSS FOLD 2 OR 3 JAMMED 11 JAM AT CROSS FOLD EXIT 11 STACKER ERROR 12 THERMIC FUSE FAULT 12 EXHAUSTING FAILURE 13 ...

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Page 351: ...inpoint a default on the machine to a specific defective component or unit Precautions Only authorized personnel is allowed to troubleshoot the machine If the power is on be very careful when working on the machine Measures For information about measurement points components and voltages please refer to the wiring diagrams of the machine ...

Page 352: ...rror codes This section includes troubleshooting charts for errors which no error code is generated Anomalies with error codes Errors code Program or machine errors are indicated by an alarm message on the screen Fig 1 Validation key 01 EMERGENCY STOP ACTIVE Release emergency stop and start machine again START MACHINE OPTIONS MENU Use up and down key then press ...

Page 353: ...re occurred during the operation of the machine Press VALIDATION button Fig 2 An error message appears fig 2 Identify the error message according to the list of errors and make the necessary to solve the problem The machine returns to the ELECTROLUX ITS screen fig 1 Start again the machine The programmer saves in its data accessible by maintenance that the error 00 xxxxxxxx has appeared Problem so...

Page 354: ... the counting detector the cylinder motor motion the transmission chain 07 LENGTH FOLDING ERROR c No motion of folding arm s Check the detectors the clutch of folding arm transmission chain 08 FOLDING MEASURE ERROR c No activation of folding arm after 90 cm of detected linen at outlet of the ironing cylinder s Check the position detectors the clutch of folding arm and the transmission chain 09 FOL...

Page 355: ...RE c Default of the gas burned evacuation s Check the exhaust duct of gas burned and the ventilation of the machine 17 HEATING ERROR c Contactors default the contactors remain stuck despite the heating is stopped s Stop the machine using the main switch and turn manually the cylinder in order to avoid to burn the ironing strips 18 MOTOR OVERHEATING c xxxxxxxxxxxxxxxx s xxxxxxxxxxxxxxxx 19 INVERTER...

Page 356: ...activated and only rearm the emergency stop button afterwards Once the reason is defined proceed as follows 1 Carry out the required corrective actions 2 Reset the emergency stop button s by turning it them anti clockwise 3 Press Validation to start again the machine A furtive drop of compressed air is detected Check the supply of the customer compressed air if there is indeed a pressure of 5 bar ...

Page 357: ...tion button to start again the machine If the problem persists install the kit pressure arrived gas no 55013165 according to the technical information TIF147 in order to exclude any problem of gas pressure The gas pipe burner don t work no flame Check the gas supply of the customer the Y1 Y2 gas electrovalve the E2 and E3 electrodes Once the problem solved press Validation button to start again th...

Page 358: ...SION ERROR the no change of states of detector counting is detected Check the DP1 detector counting the motion of the ironing cylinder M1 motor A0 frequency converter transmission chain Once the problem solved press Validation button to start again the machine A overheating 230 C is detected 1 Put the machine in Without feeding mode 2 Lower the heating temperature using wet linen Once the problem ...

Page 359: ...ERROR The folding arm don t move after 90 cm of detection of linen in outlet of the ironing cylinder Check the DP7 DP3 and DP4 detectors the E1 clutch of folding arm the transmission chain Once the problem solved press Validation button to start again the machine No detection of movement of folding arm Check the DP3 and DP4 detectors the E1 clutch of folding arm the transmission chain Once the pro...

Page 360: ...ons in the manual or contact your technician 10 CROSS FOLD 1 JAMMED Remove item according to instructions in manual or contact your technician CROSS FOLD 1 JAMMED A linen is jammed in the 1st cross folding 1 Remove the rear frame of the machine 2 Remove the jammed linen in the cross 3 Put the frame 4 Press Validation button to start again the machine ...

Page 361: ...your technician 12 JAM AT CROSS FOLD EXIT Remove item according to instructions in manual or contact your technician JAM AT CROSS FOLD EXIT A linen is jammed in the 2sd and 3rd cross folding 1 Remove the rear frame of the machine 2 Remove the jammed linen in the cross 3 Put the frame 4 Press Validation button to start again the machine This screen is not activated yet ...

Page 362: ...he stacker is detected Check the operation of the DP41 DP42 and DP43 detectors the mechanical operation of each function of the stacker motion detection opening closing Once the problem solved press Validation button to start again the machine A overheating 240 C is detected 1 Put the machine in Without feeding mode 2 Lower the heating temperature using wet linen 3 Press Validation button to start...

Page 363: ... the main switch 2 Turn manually the cylinder using the handle in front of the machine in order to lower the heating temperature using wet linen 3 Once the cylinder is cold remove the left side frame 4 Disconnect the wires of the faulty contactor 5 Change the contactor an replace it by new 6 Connect the wires on the new contactor 7 Put the frame A problem has occurred with the throwing out of the ...

Page 364: ... COM FAILURE A communication default between boards is detected Check the communication cable between boards Once the problem solved press Validation button to start again the machine 20 COM FAILURE Read instructions in the manual or contact your technician ...

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Page 368: ...www electrolux com laundrysystems Share more of our thinking at www electrolux com ...

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