4-10
R
Re
effrriig
ge
erra
attiio
on
n S
Sy
ys
stte
em
m
E
Ev
va
ac
cu
ua
attiin
ng
g S
Sy
ys
stte
em
m
To achieve the required levels of evacuation, a
properly maintained two stage vacuum pump in
good condition is required. It is absolutely
essential to maintain your vacuum pump according
to the manufacturer’s instructions including
required oil changes at the recommended
intervals. Vacuum pump oil should always be
changed after evacuating a contaminated system.
Vacuum pump performance should be checked
periodically with a micron gauge.
1. Make certain that charging cylinder valve, hand
shut-off valve, and manifold gauge valves are
closed.
2. Start vacuum pump.
3. Open hand shut-off valve and slowly open
both manifold valves, turning counterclock-
wise, for two full rotations.
4. Operate vacuum pump for a minimum of 30
minutes to a minimum of 29.9” (500 micron)
vacuum.
5. Close hand shut-off valve to vacuum pump.
Watch compound gauge for several minutes.
If reading rises, there is a leak in the system,
go to step 6. If no leak is indicated, stop
vacuum pump. System is now ready for
charging.
6.
If a leak is indicated, stop vacuum pump and
introduce a small charge of refrigerant into
system by cracking valve on bottom of
charging cylinder until system is pressurized to
40 or 50 lbs psig.
7. Leak test low-side. Close compound gauge.
Run compressor for a few minutes and leak
test high-side. When leak is found, recapture
refrigerant using EPA approved recovery
system Repair and go back to step 1.
C
Ch
ha
arrg
giin
ng
g T
Th
he
e S
Sy
ys
stte
em
m
P
Prre
ep
pa
arriin
ng
g T
Th
he
e C
Ch
ha
arrg
giin
ng
g C
Cy
ylliin
nd
de
err::
1. Make certain that hand shut-off valve to
vacuum pump is closed.
2. Close high-side manifold gauge valve.
3. Set charging cylinder scale to pressure
indicated on cylinder pressure gauge.
4. Observe refrigerant level in sight glass.
Subtract amount to be charged into system
and note shut off point.
5. Open charging cylinder valve slowly and allow
proper charge to enter system.
6. As soon as refrigerant in sight glass has gone
down to predetermined level, close charging
cylinder valve.
7. Allow system to sit for five minutes.
8. Turn on refrigerator compressor. Run
compressor for a few minutes and monitor
system pressures.
9. When satisfied that the unit is operating
correctly, clamp the high-side process tube
with the pinch-off tool while the unit is still
running.
WARNING
R
R--1
13
34
4A
A S
SY
YS
ST
TE
EM
MS
S A
AR
RE
E P
PA
AR
RT
TIIC
CU
UL
LA
AR
RL
LY
Y
S
SU
US
SC
CE
EP
PT
TIIB
BL
LE
E T
TO
O M
MO
OIIS
ST
TU
UR
RE
E C
CO
ON
NT
TA
AM
MIIN
NA
A--
T
TIIO
ON
N W
WH
HIIC
CH
H C
CA
AN
N O
ON
NL
LY
Y B
BE
E P
PR
RE
EV
VE
EN
NT
TE
ED
D B
BY
Y
E
EV
VA
AC
CU
UA
AT
TIIN
NG
G T
TH
HE
E S
SY
YS
ST
TE
EM
M F
FO
OR
R A
A M
MIIN
NIIM
MU
UM
M
O
OF
F 3
30
0 M
MIIN
NU
UT
TE
ES
S T
TO
O A
AT
TT
TA
AIIN
N A
A M
MIIN
NIIM
MU
UM
M 2
29
9..9
9
IIN
NC
CH
H ((5
50
00
0 M
MIIC
CR
RO
ON
N O
OR
R L
LO
OW
WE
ER
R)) V
VA
AC
CU
UU
UM
M..
WARNING
D
DIIS
SC
CO
ON
NN
NE
EC
CT
T T
TH
HE
E C
CH
HA
AR
RG
GIIN
NG
G C
CY
YL
LIIN
ND
DE
ER
R
H
HE
EA
AT
TE
ER
R A
AT
T T
TH
HIIS
S T
TIIM
ME
E T
TO
O P
PR
RE
EV
VE
EN
NT
T T
TH
HE
E
C
CY
YL
LIIN
ND
DE
ER
R P
PR
RE
ES
SS
SU
UR
RE
E F
FR
RO
OM
M E
EX
XC
CE
EE
ED
DIIN
NG
G IIT
TS
S
M
MA
AX
XIIM
MU
UM
M L
LIIM
MIIT
TS
S..
CAUTION
IIff h
hiig
gh
h v
va
ac
cu
uu
um
m e
eq
qu
uiip
pm
me
en
ntt iis
s u
us
se
ed
d,, jju
us
stt c
crra
ac
ck
k
b
bo
otth
h m
ma
an
niiffo
olld
d v
va
allv
ve
es
s ffo
orr a
a ffe
ew
w m
miin
nu
utte
es
s a
an
nd
d tth
he
en
n
o
op
pe
en
n s
sllo
ow
wlly
y ffo
orr tth
he
e ttw
wo
o ffu
ullll ttu
urrn
ns
s c
co
ou
un
ntte
errc
cllo
oc
ck
k--
w
wiis
se
e.. T
Th
hiis
s w
wiillll p
prre
ev
ve
en
ntt tth
he
e c
co
om
mp
prre
es
ss
so
orr o
oiill ffrro
om
m
ffo
oa
am
miin
ng
g a
an
nd
d b
be
eiin
ng
g d
drra
aw
wn
n iin
ntto
o tth
he
e v
va
ac
cu
uu
um
m
p
pu
um
mp
p..
CAUTION
C
Ch
he
ec
ck
k tth
he
e s
se
erriia
all p
plla
atte
e ffo
orr tth
he
e c
co
orrrre
ec
ctt rre
effrriig
ge
erra
an
ntt
tty
yp
pe
e.. IItt iis
s e
ex
xttrre
em
me
elly
y iim
mp
po
orrtta
an
ntt tto
o v
ve
erriiffy
y tth
he
e tty
yp
pe
e
o
off rre
effrriig
ge
erra
an
ntt iin
n tth
he
e s
sy
ys
stte
em
m b
be
effo
orre
e s
stta
arrttiin
ng
g a
an
ny
y
s
se
ea
alle
ed
d s
sy
ys
stte
em
m rre
ep
pa
aiirrs
s.. A
Afftte
err c
ch
ha
arrg
giin
ng
g tth
he
e
s
sy
ys
stte
em
m w
wiitth
h lliiq
qu
uiid
d b
be
e c
ce
errtta
aiin
n tto
o w
wa
aiitt a
att lle
ea
as
stt 5
5
m
miin
nu
utte
es
s b
be
effo
orre
e s
stta
arrttiin
ng
g tth
he
e c
co
om
mp
prre
es
ss
so
orr tto
o g
giiv
ve
e
tth
he
e rre
effrriig
ge
erra
an
ntt a
a c
ch
ha
an
nc
ce
e tto
o d
diis
sp
pe
errs
se
e tth
hrro
ou
ug
gh
ho
ou
utt
tth
he
e s
sy
ys
stte
em
m.. O
Otth
he
errw
wiis
se
e tth
he
e c
co
om
mp
prre
es
ss
so
orr c
co
ou
ulld
d b
be
e
d
da
am
ma
ag
ge
ed
d b
by
y a
atttte
em
mp
pttiin
ng
g tto
o p
pu
um
mp
p e
ex
xc
ce
es
ss
siiv
ve
e
q
qu
ua
an
nttiittiie
es
s o
off lliiq
qu
uiid
d..
Summary of Contents for EILFU17GS
Page 2: ......
Page 56: ...5 16 C Co om mp po on ne en nt t T Te ea ar rd do ow wn n Notes ...
Page 57: ...6 1 I Ic ce e M Ma ak ke er r S Se ec ct ti io on n 6 6 I Ic ce e M Ma ak ke er r ...
Page 70: ...6 14 I Ic ce e M Ma ak ke er r Step 3 Step 4 Step 5 Step 6 ...
Page 71: ...6 15 I Ic ce e M Ma ak ke er r Step 7 Step 8 Step 9 Step 10 ...