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01/2009 - Art. Nr. 4200 1016 3900A

23

Function

Operating function
Safety function

Compact train

Note for Switzerland

A gas safety valve (item

1

) is to be 

installed in the main gas inlet pipe in 
accordance with SVGW gas guidelines.

Note for Germany

The draft combustion ordinance 
requires that gas-fired installations be 
equipped with a thermally triggered 
shut-off valve (item

1

).

Description of functions

When the system is switched on for the 
first time, after a power failure or safety 
shutdown, after a lack of gas or after the 
system has been out of operation for 24 
hours, a sealing test is performed on the 
gas valves with the blower motor 
running before the burner is started. 
After the leak check, the pre-ventilation 
period of 24 seconds begins.

During pre-purge period

-  Blower pressure is monitored.
-  The combustion chamber is monitored 

for flame signals.

At the end of the pre-purge period

-  Ignition is switched on
-  main and safety valve are opened
-  burner starts

Monitoring

The flame is monitored by an ionisation 
sensor. The sensor is insulated and 
fitted to the gas head and is routed 
through the baffle plate into the flame 
zone. The sensor must not have any 
electrical contact with earthed parts. The 
burner switches to malfunction if a short 
circuit occurs between the sensor and 
the burner earth.
During burner operation, an ionised 
zone is produced in the gas flame 
through which a rectified current flows 

from the sensor to the burner tip. The 
ionisation current must be at least 8 µA.

Safety functions

-  If no flame is produced when the 

burner is started (gas release), the 
burner will be switched off at the end 
of the safety period, lasting no more 
than 3 seconds, and the gas valve will 
close.

-  If the flame goes out during operation, 

the gas supply is interrupted within 
one second. A restart takes place. 
Once the burner starts, operation is 
continued. Otherwise, a safety 
shutdown is triggered.

-  If there is a lack of air during pre-

ventilation or operation, a safety 
shutdown is triggered.

-  If there is a lack of gas, the burner 

does not begin operation or switches 
off. A waiting time of 2 minutes 
follows. This is followed by a further 
start attempt. If there is still no gas 
pressure, a further waiting time of 2 
minutes follows. The waiting time can 
only be reset by interrupting the power 
supply to the burner.
Waiting times: 3 x 2 min, then 1 hour

In the event of controller shutdown 

-  Controller thermostat interrupts heat 

request

-  Gas solenoid valves close
-  Flame goes out
-  Blower motor runs on (14 sec)
-  Valve leak check performed
-  Burner motor switches off
-  Burner is ready for operation

F4

Gas failure detection

F6

Air failure detection

Y13

Main solenoid valve

Y12

Safety solenoid valve

1

Thermally-triggered safety 
shut-off valve (installation-
resident)

104

Gas pressure regulator

106

Screen

108

Gas ball valve (installation-
resident)

119pBr Measuring point for gas outlet 

pressure

119.1

Measuring point for gas 
pressure in valve space

119.2

Air pressure measuring point

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en

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Summary of Contents for VECTRON G 1.40

Page 1: ...handleiding Voor de gespecialiseerde vakman Aangeblazen gasbrander 2 17 Operating instructions For specialist installation engineers Gas burners 18 33 VECTRON G 1 40 VECTRON G 1 55 VECTRON G 1 85 de f...

Page 2: ...ntation The following standards should be observed in order to ensure safe environmentally sound and energy efficient operation EN 676 Forced draught gas burners EN 226 Connection of vaporising oil an...

Page 3: ...r Liquefied Petroleum Gas M1 Electric motor pL Air pressure nipple T1 Ignition transformer 3 Gas train connecting flange 5 Fastening screws for equipment plate 7 Securing device service 8 Housing 9 El...

Page 4: ...essostat Gas pressure regulator Initial gas pressure MB DLE407 can be set using the adjusting screw Inlet and outlet pressure can be measured at the measuring nipples F4 Pressure switch adjusting scre...

Page 5: ...locking the system The control unit can be locked switched to malfunction and unlocked malfunction cleared by pressing the R reset button provided the system is connected to the mains power supply Alw...

Page 6: ...Earth Terminal Designation Connector no Terminal Designation Connector no 1 Flame monitor signal 11 14 Ignition transformer phase 5 2 Neutral 15 Neutral 3 Live 16 Burner motor phase 4 4 Remote release...

Page 7: ...rectified current flows from the sensor to the burner tip The ionisation current must be at least 8 A Safety functions If no flame is produced when the burner is started gas release the burner will be...

Page 8: ...bracket 2 to the burner pipe and secure using screw 1 Tighten screw 1 to a maximum torque of 6 Nm Turn the burner slightly guide it into the flange and secure using screw 5 Removal Loosen screw 5 Tur...

Page 9: ...act gas unit and secure using the screws Connector A Gas pressostat Connector B gas valve Main gas safety valve Switzerland electrical connection The gas safety valve installation site is located on c...

Page 10: ...e test initially without flame formation close the gas manual shut off valve again once the sealing test is complete Proceed as follows Open the manual shut off valve Activate the boiler controller to...

Page 11: ...he air metering drum has a linear regulating characteristic and is operated by turning regulating knob 103B The value set can be checked on the control dial The regulation of air in the burner head in...

Page 12: ...e gas pressure at point 119 and 119pBr Example To set a power of 25 kW with a G1 40 apply the following settings Setting for burner head 20 mm Air flap setting 7 Set the gas pressure to pBr 42 daPa wi...

Page 13: ...in flow by turning knob 6 clockwise or increase it by turning it anti clockwise The total path to adjust from minimum to maximum flow is approximately 4 5 turns Retighten the locking screw following t...

Page 14: ...he predetermined shutdown value The gas pressostat adjustment value must be higher than the blower pressure but lower than the gas pressure downstream of the gas valve Check the switch off point Open...

Page 15: ...and ionisation cables When refitting make sure that the cable is routed correctly and that O rings J1 and J2 are correctly seated Maintenance work on the burner Check gas supply components tubes lines...

Page 16: ...sition Incorrect adjustment contact is welded Readjust the pressure switch Replace the pressure switch Burner does not start Normal gas pressure Insufficient gas pressure Gas pressostat wrongly set or...

Page 17: ...repeatedly pressing BP1 Confirm by pressing BP2 Repeat the operation until you reach the last figure After confirming the last figure the complete pictogram is displayed for 5 seconds then the contro...

Page 18: ...01 2009 Art Nr 4200 1016 3900A 34...

Page 19: ...01 2009 Art Nr 4200 1016 3900A 35...

Page 20: ...ia GmbH Aredstr 16 18 2544 Leobersdorf 0810 400010 ELCO Belgium nv sa Z 1 Researchpark 60 1731 Zellik 02 4631902 ELCOTHERM AG Sarganserstrasse 100 7324 Vilters 0848 808 808 ELCO GmbH Dreieichstr 10 64...

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