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01/2009 - Art. Nr. 4200 1016 3900A

21

Function

Automatic control unit TCG 1xx

Pressing and 
holding the 

R

 

button for ...

... leads to ...

… 1 second...

Unlocking of the 

control unit

... 2 seconds....

 Locking of the 

control unit

... 9 seconds.... Clearance of control 

unit statistics

The TCG 1xx automatic gas combustion 
control unit controls and monitors the forced-
draught burner. The microprocessor-
controlled programme sequence ensures 
maximum stability of time periods, regardless 
of fluctuations in the power supply or ambient 
temperature. The automatic combustion 
control unit is designed to cope with 
brownouts, guaranteeing system operation 
even in the event of extreme power failures. 
Whenever the supply voltage drops below its 
rated minimum level, the control unit shuts 
down - even in the absence of a malfunction 
signal. The control unit switches itself back on 
again once the voltage has returned to 
normal levels.

Locking and unlocking the system

The control unit can be locked (switched to 
malfunction) and unlocked (malfunction 
cleared) by pressing the 

R

 reset button, 

provided the system is connected to the 
mains power supply.

Always disconnect the power supply 
before installing or removing the 
control unit. Do not attempt to open or 
carry out repairs on the control unit.

A4

display

BP1

push-button 1
Request: fault code

BP2

push-button 2
Request: values

Symbol

Designation

Waiting for heat request

Valve leak check

(by gas pressure measurement in valve space)

Waiting for air pressure switch during burner start

Burner motor on

Ignition transformer on

Flame present

Functional sequence phases:

1: No voltage
2: Power supply on, no heat request
3: Heat request, check air pressure switch 

idle position

4: Motor on, check air pressure
5: First phase: sealing test 

6: Test time 1 (valve space depressurised)
7: Second phase - valve check 
8: Test time 2 (valve space filled)
9: Preventilation
9: Pre-ignition, activation of unauthorised 

flame monitoring

10: Flame formation, safety period

11: Post-ignition time
12: Operation
13: Burner stop
14: Standby

en

en

Summary of Contents for VECTRON G 1.40

Page 1: ...handleiding Voor de gespecialiseerde vakman Aangeblazen gasbrander 2 17 Operating instructions For specialist installation engineers Gas burners 18 33 VECTRON G 1 40 VECTRON G 1 55 VECTRON G 1 85 de f...

Page 2: ...ntation The following standards should be observed in order to ensure safe environmentally sound and energy efficient operation EN 676 Forced draught gas burners EN 226 Connection of vaporising oil an...

Page 3: ...r Liquefied Petroleum Gas M1 Electric motor pL Air pressure nipple T1 Ignition transformer 3 Gas train connecting flange 5 Fastening screws for equipment plate 7 Securing device service 8 Housing 9 El...

Page 4: ...essostat Gas pressure regulator Initial gas pressure MB DLE407 can be set using the adjusting screw Inlet and outlet pressure can be measured at the measuring nipples F4 Pressure switch adjusting scre...

Page 5: ...locking the system The control unit can be locked switched to malfunction and unlocked malfunction cleared by pressing the R reset button provided the system is connected to the mains power supply Alw...

Page 6: ...Earth Terminal Designation Connector no Terminal Designation Connector no 1 Flame monitor signal 11 14 Ignition transformer phase 5 2 Neutral 15 Neutral 3 Live 16 Burner motor phase 4 4 Remote release...

Page 7: ...rectified current flows from the sensor to the burner tip The ionisation current must be at least 8 A Safety functions If no flame is produced when the burner is started gas release the burner will be...

Page 8: ...bracket 2 to the burner pipe and secure using screw 1 Tighten screw 1 to a maximum torque of 6 Nm Turn the burner slightly guide it into the flange and secure using screw 5 Removal Loosen screw 5 Tur...

Page 9: ...act gas unit and secure using the screws Connector A Gas pressostat Connector B gas valve Main gas safety valve Switzerland electrical connection The gas safety valve installation site is located on c...

Page 10: ...e test initially without flame formation close the gas manual shut off valve again once the sealing test is complete Proceed as follows Open the manual shut off valve Activate the boiler controller to...

Page 11: ...he air metering drum has a linear regulating characteristic and is operated by turning regulating knob 103B The value set can be checked on the control dial The regulation of air in the burner head in...

Page 12: ...e gas pressure at point 119 and 119pBr Example To set a power of 25 kW with a G1 40 apply the following settings Setting for burner head 20 mm Air flap setting 7 Set the gas pressure to pBr 42 daPa wi...

Page 13: ...in flow by turning knob 6 clockwise or increase it by turning it anti clockwise The total path to adjust from minimum to maximum flow is approximately 4 5 turns Retighten the locking screw following t...

Page 14: ...he predetermined shutdown value The gas pressostat adjustment value must be higher than the blower pressure but lower than the gas pressure downstream of the gas valve Check the switch off point Open...

Page 15: ...and ionisation cables When refitting make sure that the cable is routed correctly and that O rings J1 and J2 are correctly seated Maintenance work on the burner Check gas supply components tubes lines...

Page 16: ...sition Incorrect adjustment contact is welded Readjust the pressure switch Replace the pressure switch Burner does not start Normal gas pressure Insufficient gas pressure Gas pressostat wrongly set or...

Page 17: ...repeatedly pressing BP1 Confirm by pressing BP2 Repeat the operation until you reach the last figure After confirming the last figure the complete pictogram is displayed for 5 seconds then the contro...

Page 18: ...01 2009 Art Nr 4200 1016 3900A 34...

Page 19: ...01 2009 Art Nr 4200 1016 3900A 35...

Page 20: ...ia GmbH Aredstr 16 18 2544 Leobersdorf 0810 400010 ELCO Belgium nv sa Z 1 Researchpark 60 1731 Zellik 02 4631902 ELCOTHERM AG Sarganserstrasse 100 7324 Vilters 0848 808 808 ELCO GmbH Dreieichstr 10 64...

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