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01/2009 - Art. Nr. 4200 1016 3900A

28

Start up

Setting the VR4625 compact gas unit

Setting the compact gas unit

Loosen screw plugs at measuring points 

119

 and 

119 pBr 

and connect 

measuring devices.

Pressure controller setting

The pressure regulator (screw 

C

) is set 

at the factory and sealed.
If the gas pressure has been wrongly set 
or is too low, in order to get the desired 
power, proceed as follows:

On the burner:
•  Set the burner head and air flap 

according to the table.

On the valve:
•  Remove the protective cap on the 

pressure regulator (

104/C

).

•  Turn screw 

C

:

 - clockwise: more power
 - anti-clockwise: less power
(Caution! No stop! The full adjustment 
range is 10 turns. One turn = 
60 daPa).

•  Set pressure 

pBr 

via screw 

C

.

•  Measure gas pressure at point 

119

 

and 

119pBr

.

Example:

To set a power of 25 kW with a G1.40, 
apply the following settings:
-  Setting for burner head: 20 mm
-  Air flap setting: 7
-  Set the gas pressure to

pBr

= 42 daPa with screw 

C

.

Checking the controllability

•  Run burner at rated load.
•  Measure gas pressure at point 

119

 

and 

119 pBr

.

•  Close the ball valve upstream of the 

compact unit slowly until the gas input 
pressure at 

119

 falls to 20 daPa.

The gas outlet pressure at 

119pBr

 

must not fall by more than 10 %. 
Otherwise the setting is to be checked 
and corrected.

The system must not be operated 
when the controllability is insuffi-
cient.

•  Open the 90° manual shut-off valve.

•  Fit the protective cap on the pressure 

regulator.

Electrical connection

Warning: if the grey connector on the 

gas pressostat is not fitted correctly 
(image 

2

), the burner will go into 

malfunction mode and the fault 
"Awaiting gas pressure" will be 
displayed.

1

2

Summary of Contents for VECTRON G 1.40

Page 1: ...handleiding Voor de gespecialiseerde vakman Aangeblazen gasbrander 2 17 Operating instructions For specialist installation engineers Gas burners 18 33 VECTRON G 1 40 VECTRON G 1 55 VECTRON G 1 85 de f...

Page 2: ...ntation The following standards should be observed in order to ensure safe environmentally sound and energy efficient operation EN 676 Forced draught gas burners EN 226 Connection of vaporising oil an...

Page 3: ...r Liquefied Petroleum Gas M1 Electric motor pL Air pressure nipple T1 Ignition transformer 3 Gas train connecting flange 5 Fastening screws for equipment plate 7 Securing device service 8 Housing 9 El...

Page 4: ...essostat Gas pressure regulator Initial gas pressure MB DLE407 can be set using the adjusting screw Inlet and outlet pressure can be measured at the measuring nipples F4 Pressure switch adjusting scre...

Page 5: ...locking the system The control unit can be locked switched to malfunction and unlocked malfunction cleared by pressing the R reset button provided the system is connected to the mains power supply Alw...

Page 6: ...Earth Terminal Designation Connector no Terminal Designation Connector no 1 Flame monitor signal 11 14 Ignition transformer phase 5 2 Neutral 15 Neutral 3 Live 16 Burner motor phase 4 4 Remote release...

Page 7: ...rectified current flows from the sensor to the burner tip The ionisation current must be at least 8 A Safety functions If no flame is produced when the burner is started gas release the burner will be...

Page 8: ...bracket 2 to the burner pipe and secure using screw 1 Tighten screw 1 to a maximum torque of 6 Nm Turn the burner slightly guide it into the flange and secure using screw 5 Removal Loosen screw 5 Tur...

Page 9: ...act gas unit and secure using the screws Connector A Gas pressostat Connector B gas valve Main gas safety valve Switzerland electrical connection The gas safety valve installation site is located on c...

Page 10: ...e test initially without flame formation close the gas manual shut off valve again once the sealing test is complete Proceed as follows Open the manual shut off valve Activate the boiler controller to...

Page 11: ...he air metering drum has a linear regulating characteristic and is operated by turning regulating knob 103B The value set can be checked on the control dial The regulation of air in the burner head in...

Page 12: ...e gas pressure at point 119 and 119pBr Example To set a power of 25 kW with a G1 40 apply the following settings Setting for burner head 20 mm Air flap setting 7 Set the gas pressure to pBr 42 daPa wi...

Page 13: ...in flow by turning knob 6 clockwise or increase it by turning it anti clockwise The total path to adjust from minimum to maximum flow is approximately 4 5 turns Retighten the locking screw following t...

Page 14: ...he predetermined shutdown value The gas pressostat adjustment value must be higher than the blower pressure but lower than the gas pressure downstream of the gas valve Check the switch off point Open...

Page 15: ...and ionisation cables When refitting make sure that the cable is routed correctly and that O rings J1 and J2 are correctly seated Maintenance work on the burner Check gas supply components tubes lines...

Page 16: ...sition Incorrect adjustment contact is welded Readjust the pressure switch Replace the pressure switch Burner does not start Normal gas pressure Insufficient gas pressure Gas pressostat wrongly set or...

Page 17: ...repeatedly pressing BP1 Confirm by pressing BP2 Repeat the operation until you reach the last figure After confirming the last figure the complete pictogram is displayed for 5 seconds then the contro...

Page 18: ...01 2009 Art Nr 4200 1016 3900A 34...

Page 19: ...01 2009 Art Nr 4200 1016 3900A 35...

Page 20: ...ia GmbH Aredstr 16 18 2544 Leobersdorf 0810 400010 ELCO Belgium nv sa Z 1 Researchpark 60 1731 Zellik 02 4631902 ELCOTHERM AG Sarganserstrasse 100 7324 Vilters 0848 808 808 ELCO GmbH Dreieichstr 10 64...

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