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01/2009 - Art. Nr. 4200 1016 3900A

30

Air pressure switch adjustment

Factory setting: 1.0 mbar
The switching point must be tested and 
reset during adjustment.
•  Install the pressure measuring device, 

for this install a T-piece in the pressure 
tube.

•  Switch on the burner.
•  Adjust the switching point 

approximately 15 % below the 
triggering pressure that is now set.

Start up

Air pressure switch adjustment
Setting the gas pressostat
Operating check

Setting the gas pressostat

•  To set the shut-off pressure: Remove 

the cover of the gas pressostat.

•  Connect a device for measuring gas 

pressure 

pa

.

•  Start the burner.
•  Reduce the gas pressure upstream of 

the train by closing the manual shut-
off valve until either:
 -  Gas pressure 

pa

 downstream of the 

train reduces to 70 %

 -  Flame stability noticeably 

decreases

 - The CO value increases
 - The flame signal worsens 

considerably

•  Turn the dial clockwise until the gas 

pressostat shuts down the burner.

•  Turn it clockwise again to set the gas 

pressostat 10 % above the 
predetermined shutdown value.

The gas pressostat adjustment value 
must be higher than the blower pressure 
but lower than the gas pressure 
downstream of the gas valve.

Check the switch-off point:

•  Open the manual shut-off valve
•  Burner start
•  Close the manual shut-off valve
The gas shortage program should start 
without the burner control unit triggering 
a safety shutdown.

Operating check

Flame monitoring must be checked for 
safety as part of initial commissioning 
and also after servicing or if the system 
has been out of operation for any 
significant period of time.
-  Start attempt with closed gas valve:

The automatic combustion control unit 
must switch to gas shortage or 
malfunction after the end of the safety 
period.

-  Start-up with air pressure switch 

closed:
Burner switches to malfunction after a 
test time of 8 sec.

-  Start-up attempt with air pressure 

switch open:
Automatic firing device switches to 
malfunction after a wait time of 60 sec.

-  Start-up attempt with briefly-open air 

pressure switch during preventilation:
Automatic firing device starts the 
preventilation program again if air 
pressure builds up again within 60 
seconds, otherwise a safety shutdown 
is triggered.

Summary of Contents for VECTRON G 1.40

Page 1: ...handleiding Voor de gespecialiseerde vakman Aangeblazen gasbrander 2 17 Operating instructions For specialist installation engineers Gas burners 18 33 VECTRON G 1 40 VECTRON G 1 55 VECTRON G 1 85 de f...

Page 2: ...ntation The following standards should be observed in order to ensure safe environmentally sound and energy efficient operation EN 676 Forced draught gas burners EN 226 Connection of vaporising oil an...

Page 3: ...r Liquefied Petroleum Gas M1 Electric motor pL Air pressure nipple T1 Ignition transformer 3 Gas train connecting flange 5 Fastening screws for equipment plate 7 Securing device service 8 Housing 9 El...

Page 4: ...essostat Gas pressure regulator Initial gas pressure MB DLE407 can be set using the adjusting screw Inlet and outlet pressure can be measured at the measuring nipples F4 Pressure switch adjusting scre...

Page 5: ...locking the system The control unit can be locked switched to malfunction and unlocked malfunction cleared by pressing the R reset button provided the system is connected to the mains power supply Alw...

Page 6: ...Earth Terminal Designation Connector no Terminal Designation Connector no 1 Flame monitor signal 11 14 Ignition transformer phase 5 2 Neutral 15 Neutral 3 Live 16 Burner motor phase 4 4 Remote release...

Page 7: ...rectified current flows from the sensor to the burner tip The ionisation current must be at least 8 A Safety functions If no flame is produced when the burner is started gas release the burner will be...

Page 8: ...bracket 2 to the burner pipe and secure using screw 1 Tighten screw 1 to a maximum torque of 6 Nm Turn the burner slightly guide it into the flange and secure using screw 5 Removal Loosen screw 5 Tur...

Page 9: ...act gas unit and secure using the screws Connector A Gas pressostat Connector B gas valve Main gas safety valve Switzerland electrical connection The gas safety valve installation site is located on c...

Page 10: ...e test initially without flame formation close the gas manual shut off valve again once the sealing test is complete Proceed as follows Open the manual shut off valve Activate the boiler controller to...

Page 11: ...he air metering drum has a linear regulating characteristic and is operated by turning regulating knob 103B The value set can be checked on the control dial The regulation of air in the burner head in...

Page 12: ...e gas pressure at point 119 and 119pBr Example To set a power of 25 kW with a G1 40 apply the following settings Setting for burner head 20 mm Air flap setting 7 Set the gas pressure to pBr 42 daPa wi...

Page 13: ...in flow by turning knob 6 clockwise or increase it by turning it anti clockwise The total path to adjust from minimum to maximum flow is approximately 4 5 turns Retighten the locking screw following t...

Page 14: ...he predetermined shutdown value The gas pressostat adjustment value must be higher than the blower pressure but lower than the gas pressure downstream of the gas valve Check the switch off point Open...

Page 15: ...and ionisation cables When refitting make sure that the cable is routed correctly and that O rings J1 and J2 are correctly seated Maintenance work on the burner Check gas supply components tubes lines...

Page 16: ...sition Incorrect adjustment contact is welded Readjust the pressure switch Replace the pressure switch Burner does not start Normal gas pressure Insufficient gas pressure Gas pressostat wrongly set or...

Page 17: ...repeatedly pressing BP1 Confirm by pressing BP2 Repeat the operation until you reach the last figure After confirming the last figure the complete pictogram is displayed for 5 seconds then the contro...

Page 18: ...01 2009 Art Nr 4200 1016 3900A 34...

Page 19: ...01 2009 Art Nr 4200 1016 3900A 35...

Page 20: ...ia GmbH Aredstr 16 18 2544 Leobersdorf 0810 400010 ELCO Belgium nv sa Z 1 Researchpark 60 1731 Zellik 02 4631902 ELCOTHERM AG Sarganserstrasse 100 7324 Vilters 0848 808 808 ELCO GmbH Dreieichstr 10 64...

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