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PBG

II

 PACKAGED GAS BURNER 

 

 

 

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
 
TABLE OF CONTENTS 

 

  Subject         

 

 

 

 

Page 

A. General 

Information………………………………………………………….  2 

B.  Receiving and Inspection……………………………………………………  2 

C. Capacities……………………………………………………………………..  3 
D. Dimensions……………………………………………………………………  4 

E. Installation…………………………………………………………………….  4 

F.  Electrical Power Supply…………………………………………………….. 

G.  Fuel Gas Supply………………………………………………..…………… 

H. Initial 

Setup……………………………………………………………………  6 

I. Ignition…………………………………………………………………………  8 

J. Operation……………………………………………………………………..  8 

K. Flame 

Monitoring…………………………………………………………….  8 

L. Maintenance………………………………………………………………….  9 

M.  Recommended Spare Parts………………………………………………...  12 

 
 
 

 

 

 

 

 

 

 

 
 
 

     

WARNING 

These instructions are intended for use only by experienced, qualified combustion start-up 
personnel. Adjustment of this equipment and its components by unqualified personnel can result 
in fire, explosion, severe personal injury, or even death. 

HAUCK MANUFACTURING CO.,

 

100 North Harris Street Cleona, PA 17042 717-272-3051 

    

3/14

   

 

 

       www.hauckburner.com

                     Fax: 717-273-9882 

  PBG

II

-9 

INSTRUCTIONS

These instructions are intended to serve as guidelines covering the installation, operation, and maintenance of Hauck equipment. While 
every attempt has been made to ensure completeness, unforeseen or unspecified applications, details, and variations may preclude 
covering every possible contingency. 

WARNING: TO PREVENT THE POSSIBILITY OF SERIOUS BODILY INJURY, DO NOT USE OR 

OPERATE ANY EQUIPMENT OR COMPONENT WITH ANY PARTS REMOVED OR ANY PARTS NOT APPROVED BY THE 
MANUFACTURER.

 Should further information be required or desired or should particular problems arise which are not covered 

sufficiently for the purchaser's purpose, contact Hauck Mfg. Co. 

Summary of Contents for PBGII 1000

Page 1: ...NUFACTURING CO 100 North Harris Street Cleona PA 17042 717 272 3051 3 14 www hauckburner com Fax 717 273 9882 PBGII 9 INSTRUCTIONS These instructions are intended to serve as guidelines covering the installation operation and maintenance of Hauck equipment While every attempt has been made to ensure completeness unforeseen or unspecified applications details and variations may preclude covering ev...

Page 2: ...duct The PBGII Packaged Gas Burner is designed for operation in chambers with pressure ranging from 0 5 to 1 0 inches w c 1 2 to 2 5 mbar For further information on any components supplied with the package see specific product literature available from Hauck B RECEIVING AND INSPECTION Upon receipt check each item on the bill of lading and or invoice to determine that all equipment has been receive...

Page 3: ...tandard air and gas piping practices 3 Gas Inlet Pressures supplied for natural gas Pressures are for reference only not for burner setup 4 Flame lengths measured from end of burner tile 5 The above operating specifications are achievable by the burner Not all control systems or components will produce these results 6 Consult gas manifold packages for expected performance 7 Packaged blower will pr...

Page 4: ...he space around the alloy tile with ceramic fiber suitable for the temperatures involved Ceramic fiber packing should not extend past wall thickness Installation of the high temperature gasket between the burner mounting plate flange and the oven or furnace wall is recommended for all positive pressure ovens or furnaces 5 On installations using the auxiliary firing tube the area between the burner...

Page 5: ...e phase and frequency must be compatible with the motor and electrical accessory nameplate ratings All wiring to the burner blower air control motor and control accessories must be completed before the burner is ignited Every motor is dual rated for frequency voltage however any burner unit to be used with a 50 Hz power supply should also select a VFD The VFD converts any incoming power supply to ...

Page 6: ...ns where the burner needs to be tuned to the application If using a combustion air valve and actuator the valve travels 90 from closed to the fully open position The valve is designed for use with a directly coupled IC40 actuator which is controlled by a 4 20 mA input signal The air valve must be at the ignition position to light the burner which for most applications will be 20 to 30 open For app...

Page 7: ...ential Proper burner operation may also require the use of a limiting adjustable orifice and metering orifice in addition to the standard NFPA or ratio regulated manifolds High chamber pressure may require boost air or the specification of a different combustion blower In applications with positive pressure consult Hauck Applications that have a 50 Hz supply voltage should select the VFD option fo...

Page 8: ...tion Figure 3 Spark Igniter Flamerod Installation J OPERATION Sequential operation of the PBGII burner will depend on the control method used on the burner and various component selections K FLAME MONITORING The PBGII burner may be ordered with either a flame rod or an ultraviolet UV scanner If UV scanners are used on an oven or furnace with multiple burners care should be exercised so that the UV...

Page 9: ... leak tested on at least a yearly basis Refer to the National Fire Protection Association s publication NFPA 86 for details on leak testing components per UL ANSI CSA FM or EN standards 5 If an optional air filter is supplied periodic cleaning is required to keep the burner operating at maximum efficiency 6 To remove the spark igniter for cleaning or inspection the spark igniter must be inserted w...

Page 10: ...mpeller will cause an imbalance that will result in excessive vibration when the impeller is rotating which can damage motor bearings and other coupled equipment 7 Secure and support the motor G and remove the four bolts H that fasten the blower housing to the motor face Note removing these bolts will decouple the motor from the blower housing the motor must be secured or supported to prevent the ...

Page 11: ...asket with the corresponding holes in the blower housing face plate mounting flange Insert and tighten the eight sheet metal screws B Care should be taken to keep the gasket properly aligned and flat for a proper seal 7 Open the motor wiring terminal box A reconnect the electrical power supply wires to the appropriate motor leads Close the motor wiring terminal box 8 Verify the burner is off and r...

Page 12: ...eration Section L Maintenance Figure 4 Blower Assembly M RECOMMENDED SPARE PARTS ITEM DESCRIPTION QTY PART NO 1 Spark Igniter Assembly If Applicable 1 See Parts List 2 Flame Rod Assembly 1 See Parts List 3 UV Scanner If Applicable 1 84315205 4 Opticord Adapter 1 74960625 5 GFK NFPA Manifold 1 See Parts List 6 OMG If Applicable 1 See Parts List ...

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