background image

02/2016 - Art. Nr. 4200 1046 8202A

11

en

Installation

Burner installation

Burner installation location

Burner installation

The burner flange 

3

 features three 

elongated slots and can be used for a 

drilling Ø of 150 to 170 mm (VB2.38/54 

VD) and/or of 150 to 184mm (VB2.66/95 

VD). These dimensions comply with 

EN 226.

Sliding pipe bracket 

2

 on the burner pipe 

makes it possible to adjust the installed 

depth of the combustion components to 

the respective geometry of the combustion 

chamber. The installed depth remains the 

same during fitting and removal.

Pipe bracket 

2

 secures the burner to the 

connecting flange and therefore to the 

boiler. This completely seals off the 

combustion chamber.

Installation:

•  Secure connecting flange 

3

 to the boiler 

using screws 

4

.

•  Fit pipe bracket 

2

 to the burner pipe and 

secure using screw 

1

. Tighten screw 

1

 

to a maximum torque of 6 Nm.

•  Turn the burner slightly, guide it into the 

flange and secure using screw 

5

.

Removal:

•  Unscrew screw 

5

.

•  Turn the burner out of the bayonet 

socket and pull it out of the flange.

Fitting the flame tube

•  After installing the burner, open the 

boiler door.

•  Fit the flame tube 

6

 on the burner pipe 

7

 and turn clockwise until the bayonet 

joint 

8

 is securely in place.

Installed depth of the burner

The installed depth of the burner must 

be set so that the rear edge 

9

 of the 

recirculation orifice 

10

 is set at the same 

level as the boiler door insulation 

11

.

Carefully close the boiler door. 

Ensure 

that the pivoting clearance radius of 

flame tube 6 is respected.

 

If necessary, move the burner back 

slightly and then cut the insulation as 

needed.

The recirculation orifice must be 

positioned in the furnace so that it is 

completely unobstructed and easy to 

access, to allow flue gases to return 

unhindered. This orifice must never 

be obstructed by insulating material.

Exhaust system

To prevent unpleasant noise emissions, 

right-angled connectors should not be 

used on the flue gas side of the boiler.

The minimum distance between the 

front edge of the flame tube and the 

bottom of the furnace can be calculated 

using the following formula:

70 x Q (Q=quantity of fuel oil in kg/h).

For a minimum length of the furnace of 

L

F

, the result is:

L

F

 = e + L

t

 + 70 x Q

L

t

 (VB 2.38...45) = 164

L

t

 (VB 2.54...95) = 204

Summary of Contents for VB 2.** VD Series

Page 1: ...1046 8202A en Operating instructions For specialist installation engineers Fuel oil burners VB 2 VD de fr 4200 1046 8002 it nl 4200 1046 8102 en 4200 1046 8202 4200 1068 3900 420 110 084 400 de fr it...

Page 2: ...g national legislation relating to the environment AT KFA 1995 FAV 1997 CH OPAir 2005 DE 1 BImSchV They are suitable for use with all heat generators complying with standard EN 303 or for use by hot a...

Page 3: ...n motor M2 Pump motor T1 Igniter Y Adjusting screw dimension Y recirculation 4 Nozzle line tube 5 Base plate 8 Burner pipe 8 1 Flame tube supplied disassembled 10 7 pin connector hidden 10 1 4 pin con...

Page 4: ...s from partial load mode to full load mode after a delay of approximately 13 seconds The fan motor 10 reaches the speed for full load mode If the fan speed quantity of air is adjustable the solenoid v...

Page 5: ...unit controls and monitors the forced draught burner The microprocessor controlled program sequence ensures maximum stability of time periods regardless of fluctuations in the power supply or ambient...

Page 6: ...re shown in real time on the display Pressing the keys gives access to 9 menus Operation TCH 24x control unit Ventilation speed setting menu in the setting points Ventilation speed display menu in the...

Page 7: ...p motor 9 Stray light monitoring 10 Burner start up opening of the 1st stage solenoid valve flame formation 11 Stabilisation time the fan speed is increased to the 1st stage 12 Awaiting authorisation...

Page 8: ...eutral conductor 3 Live 4 1st stage solenoid valve live 1 4 Live 10 5 Earth 5 Air pressure switch signal 6 Neutral conductor 6 Live 20 7 2nd stage solenoid valve live 2 7 Remote unlocking signal 8 Ear...

Page 9: ...ption Connector Terminal Description Connector 1 Not used 17 1 Not used 31 2 Not used 2 Not used 3 Not used 1 Fan motor speed regulation control 30 1 Not used 27 28 29 2 2 Not used 3 3 Not used 1 15 4...

Page 10: ...and two oil pressure regulators are integrated in the pump Pressure gauges for pressure measurements 4 and negative pressure measurements 5 must be connected before the equipment is commissioned 1 Re...

Page 11: ...out of the flange Fitting the flame tube After installing the burner open the boiler door Fit the flame tube 6 on the burner pipe 7 and turn clockwise until the bayonet joint 8 is securely in place In...

Page 12: ...fuse 6 3A Electrical connection It must be possible to disconnect the burner from the mains using an omnipolar shutdown device complying with the standards in force The burner and heat generator boile...

Page 13: ...eck the settings values carefully In most cases depending on the installation corrections must be made Adjusting the IRD cell The burner must be running Turn the potentiometer A until DEL 1 disappears...

Page 14: ...graduated scale Y Once the recirculation has been set a new start up attempt may be made after a rest time of 5 minutes If the burner does not start or the start is delayed recirculation must be set...

Page 15: ...d fuel oil pressure regulator 9 for the 2nd stage To check the pressure connect a R1 8 pressure gauge to connector 4 Turn to the right to increase the pressure to the left to reduce the pressure Check...

Page 16: ...s code by pressing the key Commissioning Pre setting without flame Setting is carried out in two phases Pre setting without flame Setting the flame to fine tune the settings based on the combustion re...

Page 17: ...he ventilation speed or pump pressure For 1st stage and 2nd stage the C02 level obtained must be between 13 0 and 13 5 To optimise burner start up the ignition speed can be reduced to a value which co...

Page 18: ...heater If there is a boiler heating request T1 T2 contact closed the burner starts The fan speed is increased to the pre ventilation speed Pre ventilation and pre ignition The fan speed is decreased t...

Page 19: ...fy the 2nd stage speed Adjustment for stage 2 To set the 2nd stage speed position the cursor on the corresponding line on the display using the key If necessary modify the setting value Proceed as des...

Page 20: ...the boiler regulation Exiting the settings menu without reaching the end of the setting procedure To do this position the cursor on the symbol and confirm with the key All the speed settings saved at...

Page 21: ...following parameters Fuel oil burners fuel oil heater on off as well as max heating time Adjustment release waiting time Fan speed when the burner is off Fan speed during the pre ventilation phase Act...

Page 22: ...never be lower than the speed of the 2nd stage Note Same setting as for 2d stage Post ventilation only accessible if permanent ventilation is deactivated Activate the setting mode using the key The cu...

Page 23: ...request the burner starts with the new setting values After starting the burner stays in the 1st stage and displays the image opposite from the commissioning menu To review the setting values you can...

Page 24: ...the new control unit to be set To do this call up the menu overview using the key Using the key select the menu Displaying the setting data and confirm with the key The screen opposite appears It is...

Page 25: ...rner maintenance Burner test run input measurement in the boiler room Clean the combustion components and replace defective parts if necessary Clean the fan wheel and blower and check the pump couplin...

Page 26: ...ver with water and a suitable cleaning product Refit the cover Important After every operation check the combustion parameters and real operating condition doors closed cover fitted etc Record the res...

Page 27: ...The burner starts up briefly when the power supply is switched on and then stops The control and safety unit has been manually locked Unlock the unit The burner starts then stops after pre ventilation...

Page 28: ...e contract number are shown no values are entered in the factory Exit the menu using the key Entering a telephone number for the maintenance company and the maintenance contract number When the corres...

Page 29: ...ge since the last meter reset Servicing Operating statistics menu Number of Unauthorised flame faults Number of No flame after safety time faults Number of Flame extinguishing during operation faults...

Page 30: ...02 2016 Art Nr 4200 1046 8202A 30...

Page 31: ...02 2016 Art Nr 4200 1046 8202A 31 en...

Page 32: ...02 2016 Art Nr 4200 1046 8202A 32 Made in EU Non contractual document www elco net...

Reviews: