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ELBO CONTROLLI SETHY SIX, Installation, Operation And Maintenance Manual, Page: 1 / 96

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INSTALLATION, OPERATION AND MAINTENANCE MANUAL                 rev 1.0 05/13

Summary of Contents for SETHY SIX

Page 1: ...INSTALLATION OPERATION AND MAINTENANCE MANUAL rev 1 0 05 13...

Page 2: ...31 7 3 2 Manual spindle brake 31 7 3 3 Spindle index option 32 7 4 Axes movements 32 7 4 1 Rapid movement 32 7 4 2 Micrometric movement 33 8 PRELIMINARY OPERATIONS 34 8 1 Axes reference points 34 8 2...

Page 3: ...TING 86 16 MAINTENANCE 88 16 1 Routine maintenance 88 16 1 1 Spindles adapters and reset gauges lubrication 88 16 1 2 212V vision system cleaning 88 16 1 3 Compressed air filter cleaning 88 16 1 4 Tou...

Page 4: ...E harmonized standards EN61326 1 EN55011 ISM group 1 class A EN61000 3 2 EN61000 3 3 EN61000 4 2 EN61000 4 3 EN61000 4 4 EN61000 4 5 EN61000 4 6 EN61000 4 11 2006 95 CE harmonized standards EN60950 1...

Page 5: ...rials The separate waste collection of the apparatus which has reached the end of its useful life is organized and managed by the national dealer The end user who desires to get rid of the present app...

Page 6: ...ectronic millesimal level ISO BT HSK CAPTO VDI etc interchangeable rotating spindle holder max run out error 4 m Double vault arc prismatic slideways N 2 X axis slideways N 1 Z axis slideways Double r...

Page 7: ...chip code holders Balluff for example hardware not included Multi cutting tools ELBO CONTROLLI linear Transducers in optical glass type SLIDE 371 certified HP laser Axes resolution X 1 m Z 1 m Anti d...

Page 8: ...The aim of the manual is to allow the SETHY SIX Presetter operator to become acquainted with the machine s operating directions routine and non routine maintenance and the proper operating procedures...

Page 9: ...5 WARNINGS ELBO CONTROLLI srl SETHY SIX step 4 Notes or instructions are identified using the following format Note or instructions of particular interest Page 9 of 96...

Page 10: ...nstallation check that the tool presetter packaging contains the following components PRESET MOD SETHY SIX ROTATING SPINDLE ISO 30 ISO 40 ISO 45 ISO 50 HSK 63 RESETTING GAUGES ISO 30 ISO 40 ISO 45 ISO...

Page 11: ...considered improper use The maximum weight of the tool to be measured is 40 kg Any other use is to be considered improper and compromising the operator s safety The SETHY SIX Presetter is to be handle...

Page 12: ...llation After the machine has been transferred to the installation site the unpacking procedure must be followed with reference to the attached sheet As for packing the reverse procedure must be follo...

Page 13: ...6 PREPARATION AND INSTALLATION ELBO CONTROLLI srl SETHY SIX Page 13 of 96 Figure 2 Unpacking instructions...

Page 14: ...6 PREPARATION AND INSTALLATION ELBO CONTROLLI srl SETHY SIX Page 14 of 96 Figure 3 Unpacking instructions...

Page 15: ...6 PREPARATION AND INSTALLATION ELBO CONTROLLI srl SETHY SIX Page 15 of 96...

Page 16: ...6 PREPARATION AND INSTALLATION ELBO CONTROLLI srl SETHY SIX Page 16 of 96...

Page 17: ...m hex key B in the hole at the rear of the machine Connect the presetter to the earthed system with a yellow green conductor of minimum section 1 5 sq Mm fixed on the provided terminal Connect the pre...

Page 18: ...9 Front view Rapid movement handle Interchangeable spindle holder 212V camera system Tools measurement illuminator Shelf Monitor LCD 15 Touch Screen Axes pneumatic clamping button rapid movements Z a...

Page 19: ...tor C MOS lens image sensor Start button USB communication ports Pneumatic pressure adjuster Pneumatic feeding inlet Pneumatic feeding filter Monitor LCD 15 inclination adjustment Pressure gauge Earth...

Page 20: ...it power supply 115 230V AC 50 60Hz 200W Pneumatic circuit compressed air between 5 and 6 bar 6 8 Machine DNA DNA is a service provided by Elbo Controlli for machines manufactured from January 2013 It...

Page 21: ...t by sending an email to this email address sales elbocontrolli it specifying the model and the serial number of your Presetter and your personal information for the registration in our client databas...

Page 22: ...ait until the LINUX UBUNTU software is loaded During this phase you may see messages and or images on the screen After approximately 20 seconds the management software will be automatically started sh...

Page 23: ...oard which can be numeric or alphanumeric depending on requirements However it is possible to connect traditional peripheral devices mouses and keyboards not issued with the machine through USB ports...

Page 24: ...the given dimension is the real measure of the tool in any part of the screen you are visualising it only if this is in the correct focusing position ORANGE indicates that the zero axis have been scan...

Page 25: ...ge in case the value was frozen The icon indicates that the corresponding value is in incremental mode By touching the key you commute the desired axis in absolute mode as shown in the following examp...

Page 26: ...numeric keyboard which enables you to insert the value Insert the desired value then press this icon to confirm The inserted value is considered incremental therefore the display turns yellow and the...

Page 27: ...diameter commutation procedure X axis The default mode depends on the machine SETUP setting or on the active machine origin The icon indicates that the X axis is in radius mode Push the key to commute...

Page 28: ...be available at any time Fixed grid angle grid focusing bars collimation autocollimation indicators automatic acquisition or manual measurement of angles and radii tool inspection digital analogical v...

Page 29: ...EFAULT MACHINE to create modify and cancel tool tables Touch the Camera Function key to open a window through which you can use the calculation functions and inspection functions of the camera Touch t...

Page 30: ...TROLS ELBO CONTROLLI srl SETHY SIX 4 Bottom right quadrant where you can manage rapid label printing machine origin and tool set Page 30 of 96 Rapid label printing Tool set management Machine origins...

Page 31: ...rectified parts with antioxidant liquid i e Chesterton 775 before placing it in a secure place clean the spindle that has to be inserted in the presetter insert the new spindle into the spindle body o...

Page 32: ...wo movements rapid and micrometric The rapid movement is used to move the axis to frame the tool in the 212V vision system and to move away when the measurement is done the micrometric movement is use...

Page 33: ...ision system as shown in the sticker on the vision system This avoids measurement errors during tool measurement Don t damage the presetter avoid hitting the limit stops at the end of the stroke To av...

Page 34: ...ference to a machine origin In these conditions the keys for machine origin and tool tables are disabled The only possible measurement is to commute the axes incrementally by giving a subjective refer...

Page 35: ...esetter is switched on 8 2 Presetter configuration 8 2 1 Introduction A correct presetter configuration takes place during testing in the production phase however there are parameters which can be per...

Page 36: ...s or diameter at start When a machine origin is activated these two functions are overwritten by the default mode of the selected machine Language choose the software language among the options on the...

Page 37: ...ibration key autotargeting measurement will be automatically activated on the screen the area of interest where you will have to indicate the shade of the cutting edge will be highlighted a message wi...

Page 38: ...8 PRELIMINARY OPERATIONS ELBO CONTROLLI srl SETHY SIX Page 38 of 96...

Page 39: ...8 PRELIMINARY OPERATIONS ELBO CONTROLLI srl SETHY SIX Page 39 of 96...

Page 40: ...d If you are installing a USB keyboard it may be necessary to modify the settings of nationality and layout Exit the management software then exit the System men select Preferences and Keyboard Select...

Page 41: ...ARY OPERATIONS ELBO CONTROLLI srl SETHY SIX Click on the Add button then select the corrected location and layout for the keyboard Now press the Add button to add the selected keyboard to the list Pag...

Page 42: ...RATIONS ELBO CONTROLLI srl SETHY SIX The last operation is to select the keyboard and click on the Move up button to move it to the top position of the list Close the window clicking on the Close butt...

Page 43: ...nd repetitive In fact the 212V can analyse the cutting edge and find its measurement points on the profile with a 1 m resolution The operator can choose to measure on the fixed grid with the digital c...

Page 44: ...that the point to measure is the one relative to the maximum tangency of the tool and that the focusing is necessary only to facilitate the research in fact the maximum tangency will always correspond...

Page 45: ...f the tool measured and corresponds approximately to 0 01 mm for tools with a 20 mm radius while it is lower than 0 001 mm for tool radii exceeding 80 mm On the basis of these considerations it is nec...

Page 46: ...nt The same operation with 212V allows everyone to get the same result since the image s profile is electronically analysed and the measure is highlighted on the scale of the two collimation indicator...

Page 47: ...is type of measurement the display value is green procedure of collimation with autocollimation frame the tool on the screen rapid movement check that the tool s cutting edge is clean from dust chips...

Page 48: ...measurement modes The position of the orange grid is also used to set or reset the axes values incrementally The frozen value of maximum tangency will assume the definite incremental value Measuremen...

Page 49: ...geometrical calculations because it allows a better perception of the image s edge The visualization mode on screen does not influence in any way the tool s measurement by 212V neither in fixed grid n...

Page 50: ...on the display this function is useful particularly if you want to use the profile of a cutting edge to adjust all the following on an insert tool or simply to check their alignment This function is...

Page 51: ...srl SETHY SIX Focus all cutting edges then it will be possible to compare them and to make the necessary adjustments To erase all tool profile memory on the screen press the erase key Page 51 of 96 F...

Page 52: ...te the working area by addressing the calculus in the desired area Automatic measurements are limited they only operate on profiles which are perpendicular to the axis where the measurement takes plac...

Page 53: ...ndicating the value of the measured angle and the coordinates of the intersection point of the two lines Press this key to pass from the main angle to the complementary angle When the complementary an...

Page 54: ...fy and calculate the value of the radius on the framed profile and to acquire it for the tool table or rapid printing of a label When it is activated the function works in real time this means that th...

Page 55: ...of the measured radius and the coordinates of the center This value can also be directly imported into the tool table or to rapidly print the tool label Press this key to quit the measurement functio...

Page 56: ...int This operation has to be done by the operator subjectively as the focusing indications supplied by 212V are only valid for the collimation points and not for the point we want to detect for the ca...

Page 57: ...l SETHY SIX Press this key to detect the value of the angle for the tools table or to rapidly print a label Press the key again to repeat the procedure Press this key to close the measurement function...

Page 58: ...or has to make the shown image as clear as possible in order to measure it focusing cleaning from dust and chips and correct framing As shown in the following pictures after the function is activated...

Page 59: ...th the fixed grid an angular grid indicating the degrees or a circular grid indicating the radius Both functions will not be activated in autocollimation mode In the case of an angular grid collimate...

Page 60: ...be removed from the screen if you don t bring the value back to zero In the case of a circular grid collimate this circle with the tool s profile to detect the radius of a curve e g the radius of an i...

Page 61: ...ar grid window the grid will not be removed from the screen if you don t bring the value back to zero Moving on to the autocollimation mode the grids will be hidden but disabled so when you go back to...

Page 62: ...ring very small or damaged geometric bodies as you can exclude the analysis of the parts you don t want to measure The possibility of limiting the ROI of the automatic tool profile measurement allows...

Page 63: ...xed grid is cancelled and so it is possible to better see the tool s area but all measurement functions will be disabled Automatic measurement functions and focusing indication are disabled as they ne...

Page 64: ...n very reflective therefore it is necessary to control the quantity of light used and to slightly rotate the position of the spindle to examine the surface To make the inspection operation even easier...

Page 65: ...9 212V VISION SYSTEM ELBO CONTROLLI srl SETHY SIX Page 65 of 96...

Page 66: ...et the values on the display A more efficient system is to use the same origin given by the length marked on the reset gauge for all of the machines having the same spindle intersection The electronic...

Page 67: ...ine on which they will be assembled It is then indispensable to create an origin for every tool machine the presetter will work with inserting the correct information requested by the software Press t...

Page 68: ...The window below will display where you can define all necessary parameters Let s analyze them one by one to understand their meaning and inserting method First of all assign one name which will allo...

Page 69: ...the measurement result focus the image on the axis where the measurement has to take place by rotating the spindle press the key to start the measurement procedure a window will be displayed in the ca...

Page 70: ...micrometric handle until the tool s profile is in perfect tangency with the fixed grid as shown by the two convergent green arrows on a white background press the acquisition value key to save the ori...

Page 71: ...abase In this case you don t need to take measurements simply define the Master machine to connect with and the possible Offset as previously stated it is possible to choose different solutions for th...

Page 72: ...tion of the two axes In this case flag the advance options and define how you want the single axes to behave Normal X axis counting Inverted X axis counting Normal Z axis counting Inverted Z axis coun...

Page 73: ...ist page The displayed values will be immediately updated matching the selected machine 10 6 To delete a machine origin It is possible to delete a machine origin previously inserted but keep in mind t...

Page 74: ...ter a tool set activate the desired machine origin DEFAULT MACHINE is activated the tool set key is disable ckk0003 Press this key to access the tool set page the list of all sets saved in the databas...

Page 75: ...ou see operative tools are very similar to those used for machine origins and also in this case the first time you switch it on the list will be empty Before inserting a new tool set check that the co...

Page 76: ...to the one given by the manufacturer or to the one assigned by the company It has to be manually entered through the alphanumeric keyboard X and Z They define the cutting edge and can be manually ent...

Page 77: ...cutting edge and can be manually entered by pressing the corresponding field then digitalizing the value using the alphanumeric keyboard or acquired through the automatic angle measurement Para 9 7 1...

Page 78: ...and it can be manually entered by pressing the corresponding field then digitalizing the value using the alphanumeric keyboard or acquired through the automatic radius measurement Para 9 7 2 or manua...

Page 79: ...entering Press the enter tool to add a new tool to the set remember you can t use a calibrator number twice Enter data following instructions of Para 11 2 11 2 2 Tool deleting Press delete tool to de...

Page 80: ...is possible to delete a previously saved tool set but keep in mind that you will also delete all tools connected to that set Select the set you want to delete and then press tool set delete Confirm to...

Page 81: ...the origins if they are different from the original machine and the destination one The new table will have the same name followed by COPY 11 6 Rename tools set You can modify the name of an existing...

Page 82: ...ine origins and corresponding tool sets and all folders necessary for the correct working of the software 12 1 2 Retrieve operation If it is necessary to recover the above mentioned files copy them in...

Page 83: ...have been installed by Elbo Controlli so it can be connected to the power supply with the feeder and to the presetter via the USB port If the printer has been purchased separately exit the measurement...

Page 84: ...TION If you need to substitute the labelling machine you need to uninstall the existing one Press System on the menu bar then select Administrator and Printing Press the printer s icon to be removed P...

Page 85: ...SETHY SIX To confirm press Delete If more than one Dymo LabelWriter printers are installed repeat the operation until they are all removed Press to close the window Now you can install the new printe...

Page 86: ...d radius via the 212V system vision ckk0013 As previously mentioned data considered necessary can be manually entered or by switching to camera mode calculated through geometric functions as described...

Page 87: ...rrectly positioned If the message persists you may need to remove the label from the system and try to reinstall it by referring to chapters 13 and 14 of this manual If however the printing starts cor...

Page 88: ...lean the lenses and the illuminator use an antistatic cloth moistened with optical lens sprays or detergents 16 1 3 Compressed air filter cleaning Check regularly the filter of the pneumatic system po...

Page 89: ...Select the 25 points calibration mode then touch the yellow points in sequence At the end a message will signal the positive outcome of the calibration Should an error occur during the cycle repeat th...

Page 90: ...ent difficulties of the Z axis CAUSE balance weight spring broken SOLUTION remove the rear case of the column check the balance weight spring and contact technical assistance for the component replace...

Page 91: ...cal components then contact technical assistance 17 2 9 PROBLEM Imprecision of the touch screen monitor CAUSE the calibration values of the touch screen monitor are not correct SOLUTION exit the prese...

Page 92: ...17 TROUBLE SHOOTING ELBO CONTROLLI srl SETHY SIX Click on the Time Setting button Set the correct date and time then click on the Set System Time button Close the window Page 92 of 96...

Page 93: ...18 ELECTRICAL DIAGRAM ELBO CONTROLLI srl SETHY SIX 18 ELECTRICAL DIAGRAM Page 93 of 96...

Page 94: ...19 PNEUMATIC DIAGRAM ELBO CONTROLLI srl SETHY SIX 19 PNEUMATIC DIAGRAM Page 94 of 96...

Page 95: ...hed 34 Figure 16 Axes visualization 35 Figure 17 Software configuration 36 Figure 18 Residual inaccuracy 45 Figure 19 Focusing of image 45 Figure 20 Camera system commands 46 Figure 21 Toolbars 49 Fig...

Page 96: ...ations contained in this manual can be modified without any prior notice No part of this manual can be reproduced in any way or means without the prior written consent of ELBO CONTROLLI s r l Via S Gi...

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