TC0123b
page 14 of 28
3PC TONNEAU COVER WITH SPORTS BAR & REMOTE LOCKING
21/05/08
27. Trial-fit the rubber extrusion to the header rail, aligning it with the back of the hinge base plates as shown and to the first previously
marked line. Using a non-permanent marker, draw a line along the length of the rubber extrusion. Clean the header rail with alcohol
wipe provided and wipe away any residue with a clean cloth. Remove the protective lining from the extrusion and attach it to the header
rail, aligning it with the drawn line. Rub down firmly to ensure good adhesion.
See Dia #27
.
IMPORTANT: Ensure the slant in the rubber extrusion is facing towards the rear of the vehicle.
Diagram #27
29. Slide the clamping plates with tapped holes into the side rail and locate centrally over the top of the previously drilled holes. Repeat
process for the other side of the vehicle.
See Dia #29
.
Diagram #29
28. Using a torx head screwdriver, remove and discard the torx screws from the front two (2) holes on the side rail as shown. Repeat
for the other side of the vehicle. Drill out all four (4) holes with a Ø3/16” drill. Clean away swarf from drill and drilled holes.
See Dia #28.
NOTE: Be careful not to drill through the outside rail. Use 10mm drill stop as shown.
Diagram #28
10mm
SIDE RAIL
REMOVE
RIGHT HAND SHOWN
RIGHT HAND SHOWN
SIDE RAIL
1
2
SIDE RAIL
CLAMPING PLATES
WITH TAPPED HOLES
RIGHT HAND SHOWN
Ø3/16”
RUBBER
EXTRUSION
DRAWN LINE
TRIAL-FIT RUBBER EXTRUSION
1
MARK LINE ALONG EXTRUSION
2
CLEAN WITH ALCOHOL WIPES
3
REMOVE PROTECTIVE LINING
4
ATTACH RUBBER EXTRUSION
5
FIRST MARKED LINE
DRILL OUT HOLES
WITH 3/16” DRILL
