TC0123b
page 13 of 28
3PC TONNEAU COVER WITH SPORTS BAR & REMOTE LOCKING
21/05/08
24. Fit the corner pieces to the Sports Bar feet as shown. Fasten the corner pieces in place using the M6x30mm screws, M6 spring
washers, and M6 flat washers as shown. Leave the screws loose - do not tighten yet.
See Dia #24
.
Diagram #24
25. Trial-fit Sports Bar onto vehicle. To protect the vehicle’s paint work, attach a clear protection pad where the corner piece meets the
side rail as shown. Draw a line along the edge of the corner piece where it meets the header rail as shown. Repeat process for the
other side of the vehicle.
See Dia #25
.
Diagram #25
RIGHT HAND
CORNER PIECE
LEFT HAND
CORNER PIECE
SPORTS
BAR
1
1
RIGHT HAND SHOWN
2
LED WIRING
LOOM
RIGHT HAND
CORNER PIECE
SPORTS
BAR
M6x30mm SCREWS
M6 SPRING
WASHER
M6 FLAT
WASHER
1
DRAW LINE
AGAINST EDGE
CLEAR
PROTECTION
PAD
RIGHT HAND SHOWN
RIGHT HAND SHOWN
26. Remove the Sports Bar from the vehicle. Draw a parallel line 3mm to the RIGHT of the original line. Clean the header rail with
alcohol wipe provided and wipe away any residue with a clean cloth. Remove the protective liner from the rubber extrusion and attach
it to the header rail as shown. Rub down firmly to ensure good adhesion. Repeat process for the other side of the vehicle, ensuring the
parallel line is drawn 3mm to the LEFT of the original line.
See Dia #26
.
IMPORTANT: Ensure the slant in the rubber extrusion is facing
towards the rear of the vehicle and the rubber extrusion is positioned as close to the front face of the header rail as shown.
Diagram #26
1
2
RIGHT HAND SHOWN
RUBBER EXTRUSION
3mm
LINE DRAWN IN
PREVIOUS STEP
RIGHT HAND
CORNER PIECE
3
2
