7. Drive the countersunk self-tapping screw through the hole in the top surface both of the hinge base plates. Tighten to torque 3Nm.
See Dia #7
.
Diagram #7
8. Attach the LED and the LED gasket to the Sports Bar top tube using the M4x30mm screws and M4 internal tooth washers as shown.
Tighten to torque 2Nm. Ensure the wiring connected to the LED is fed through the Sports Bar top tube and out the end as shown.
See Dia #8. NOTE: Ensure the warning label is orientated correctly. If wording is upside-down flip bar 180º, but ensure LED
wiring loom comes out the right hand end of the Sports Bar top tube.
Diagram #8
TC0123b
page 7 of 28
3PC TONNEAU COVER WITH SPORTS BAR & REMOTE LOCKING
21/05/08
COUNTERSUNK
SELF-TAPPING
SCREWS
HINGE
BASE
PLATE
TORQUE 3Nm
TOP TUBE
LED WIRING
LED
M4 INTERNAL
TOOTH
WASHERS
M4x30 SCREWS
TORQUE 2Nm
LED GASKET
6. Apply non-acetic silicon to the underside of the hinge base plates and position on the vehicle, aligning the four (4) holes on the hinge
with those on the header rail as well as inside the cut-out of the drill template. Position hinge pin locking tabs with the tabs to the left
hand of the hinge base plate across the top two fixing holes. Use the allen screws and fibre washers supplied to secure the hinges.
Tighten to torque 8Nm.
See Dia #6
.
Diagram #6
1
NON-ACETIC
SILICON &
CAULKING GUN
HINGE
BASE
PLATE
HINGE BASE
PLATES
DRILL TEMPLATE
2
2
3
HINGE BASE
PLATE
HINGE PIN
LOCKING TAB
ALLEN SCREWS
FIBRE WASHERS
TORQUE 8Nm
