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Installation & User Manual - Sampling Systems 

Version 140618 UK 

Page 3 

Table of content (continued)   

 

 

` 

Page

 

 
6 

ILS 2-way sampler 

 

 

 

 

25…27 

6.1 

Technical specifications  

 

 

 

25 

6.2 

Measurements and parts 

 

 

 

26 

6.3 

Principle of operation   

 

 

 

26 

6.4 

Changing sample volume 

 

 

 

27 

6.5 

Maintenance 

28 

6.6 

Trouble shooting 

 

 

 

 

29 

 

7 

ILS 3-way SS sampler   

 

 

 

29…33 

7.1 

Technical specifications  

 

 

 

29 

7.2 

Measurements and parts 

30 

7.3 

Principle of operation   

 

 

 

30 

7.4 

Installation instructions  

 

 

 

31 

7.5 

Changing sample volume 

 

 

 

31 

7.6 

Maintenance   

 

 

 

 

32 

7.7 

Trouble shooting 

 

 

 

 

33 

 

8 

ILS 3-way PVC sampler  

 

 

 

34…36 

8.1 

Technical specifications  

 

 

 

34 

8.2 

Measurements and parts 

 

 

 

34 

8.3 

Principle of operation   

 

 

 

34 

8.4 

Installation instructions  

 

 

 

34, 35 

8.5 

Changing sample volume 

 

 

 

36 

8.6 

Maintenance   

 

 

 

 

36 

8.7 

Trouble shooting 

 

 

 

 

36 

 

9 

Peristaltic Sampler

 

 

 

 

 

37…40

 

9.1 

Technical specifications  

 

 

 

37 

9.2 

Measurements and parts 

 

 

 

37 

9.3 

Principle of operation   

 

 

 

38 

9.4 

Installation instructions  

 

 

 

38 

9.5 

Changing  

 

 

 

 

 

39 

9.6 

Maintenance      

 

 

 

 

39 

9.7 

Trouble shooting 

 

 

 

 

40 

 

10 

Spare parts 

 

 

 

 

 

41 

 
11 

CE Declaration   

 

 

 

 

42 

 
12 

Menu Navigation Jazz Controller 

 

 

43 

 

 

 

Summary of Contents for omy

Page 1: ...Installation User Manual Sampling Systems Version 140618 UK Page 1 Efcon Water Installation User Manual Sampling systems ...

Page 2: ... 6 Stop sampling after xx containers 14 3 3 Manual operation 14 3 4 Display cycle data read out 14 3 5 Change sampler settings 15 17 3 5 1 Changing Date Time 15 3 5 2 Changing Settings 15 3 5 3 Changing Sampling Settings 16 3 5 4 Changing Distributor settings 16 3 5 5 Changing Program Settings 17 3 5 6 Changing Input Output Settings 17 3 5 7 Changing Cool Unit Settings 17 4 Vacuum sampler 18 21 4 ...

Page 3: ...stallation instructions 31 7 5 Changing sample volume 31 7 6 Maintenance 32 7 7 Trouble shooting 33 8 ILS 3 way PVC sampler 34 36 8 1 Technical specifications 34 8 2 Measurements and parts 34 8 3 Principle of operation 34 8 4 Installation instructions 34 35 8 5 Changing sample volume 36 8 6 Maintenance 36 8 7 Trouble shooting 36 9 Peristaltic Sampler 37 40 9 1 Technical specifications 37 9 2 Measu...

Page 4: ...damage directly contact your supplier and do not install the equipment The equipment is tested different quality tests in the AVM factory Hei en Boeicop Netherlands before it is transported Required maintenance or repair which will not influence the warranty period will have to be carried out by trained Efcon specialists All equipment returned to AVM needs to be cleaned sterilised and transported ...

Page 5: ... system packed in the original package and on the supplied pallet 1 4 System set up Efcon sampling systems are available in different thermoplastic enclosures and are standard equipped with a Unitronics Jazz controller Efcon sampling systems can be supplied in various operation principles for different circumstances according NEN 6600 1 ISO 5667 2 10 Standard enclosures Efcon omy Monoblock on requ...

Page 6: ...ower 230V AC 5 2 5 A 50 Hz 400 W Enclosure Height Width Depth Material enclosure Material window Material plates Isolation Thermoplastic Green different colours optional 1100 mm 2 600 mm 2 600 mm 2 LLDPE double wall according AVM patent Polycarbonate SS 316 PE 40 tot 60 mm PUR foam Surrounding conditions Protection class Ambient temperature Direct sunlight Zone IP 54 Cool shaft IP23 option 25 C 0 ...

Page 7: ...ngscondities Protectie klasse Omgevingstemperatuur Zon instraling Zone IP 41 0 C tot 40 C Mogelijk bij voorkeur voorkomen Niet in explosiegevaarlijke ruimtes 2 2 Measurements and parts Efcon omy enclosure A Main switch left side standard B Sample suction hose inlet C Protect cover of the cool shaft D Power supply E Mounting brackets F Electrics front plate with buttons and display G Sample garnitu...

Page 8: ...y enclosure Place the enclosure on a firm horizontal water levelled ground and fix the enclosure with the two supplied SS mounting brackets bolts and plugs BE CAREFULL Don t turn the M6 bolt too tight in the enclosure Beneath the enclosure a condensate drain outlet is fitted The outlet has a push in fitting for 8 mm tubing See fig 2 3a Carrybox enclosure This enclosure is only available for vacuum...

Page 9: ...er supply Connect the power supply cable 230VAC 50Hz to contacts 1 live 2 null and 3 ground of the terminal see sticker in fig 2 3d Pulse Input Connect the potential free pulse batch contact to contacts 4 and 5 pulse input for pulse registration and pulse proportional sampling Be aware keep the pulse input frequency 1 Hz Use a pulse length of 100 msec When using the pulse input for batch control s...

Page 10: ...nector Pin 1 24V DC Pin 2 0V DC gnd Flow Input female connector Pin 1 4 20mA Pin 2 4 20mA Pin 3 potential free contact PE potential free contact Distributor Output female connector Pin 1 24V DC Pin 2 0 V Gnd Sampler Output female connector Pin 1 24VDC sampler Pin 2 24VDC sampler Pin 3 sampler response signal 24VDC pulse optional Digital Outputs optional male connector Pin 1 Digital output 1 potent...

Page 11: ...ogged by dust Cleaning the enclosure can be done with a moist cloth but avoid all electrical parts Check annually if the screws of all the electronic connection are tightened 2 5 Trouble shooting Problem Diagnose Solution Cooler freezes the containers Wrong settings controller Door not closed Door leaks air 24VDC circuit out of range Check setting 3 5 7 Close door check rubber seal of the door wit...

Page 12: ...ime 1 99 sec Dose time 1 99 sec ILS settings Activation time 1 99 sec Turn time 00 00 23 59 Select day MTWTFSS Turn Interval 00 00 00 99 59 59 HH MM SS Container config 1 24 containers volume 0 01 99 99 l Overflow protection Off move next container stop sampling Program settings Start program according date time 0 Off Stop program according date time 0 Off Stop after xx containers 0 99 0 Off Passw...

Page 13: ...on Fixed time example set on 10 00 selected days Time interval example every 2 hours time interval starts after programmed fixed time After a number of taken samples dependable on sample and container volume overflow protection When the distributor turns the cycle totalizer sample counter are reset These values are stored in the jazz controller 3 2 3 Cycle data optional The display totalizes the c...

Page 14: ... in the next container The distributor will wait 3 seconds 3 Reset alarm if the alarm is activated too many error samples push this button to reset an alarm 3 4 Display cycle data read out The display changes every 5 seconds between 1st row Totalizer in m3 this totalizer doesn t reset 2nd row Program status this shows the status of the program 1st row Cycle totalizer in m3 resets when turning to n...

Page 15: ...hange settings Press Enter to enter the menu Enter password default 5555 press Enter Select the submenu with or and press Enter Scroll with and trough the parameters Press Enter or with parameters with or signs to change the parameter value Use numeric keys to enter a value press Enter to store Submenu Parameters Sample settings Sample by Sample Interval Error Sample Max Sample Volume Purge time V...

Page 16: ...y Purge time time to clean the suction tube Max suction time maximum time to reach the level pins Dose time time to dose the sample Activation time time to activate the ILS sampler 3 5 4 Changing Distributor Settings Select submenu Distributor Settings and press Enter Select from the following parameters Press Enter to change its value Parameter Description Turn Time Enter the clock time the distr...

Page 17: ...e to the pulse contact 0 1 1000 0 0 1 for current flow signal Current Value Enter the 20mA value of the current signal 2600 0m3 h max Input 1 config Input 2 config Select with or to configure the inputs Choose from the following functions Start Stop PRG Start Program Stop program Take Sample Next container Start Cool unit Not in Use Output 1 config Output 2 config Select with or to config the outp...

Page 18: ...r optional 6 0 5 m sec 24 VDC bi directional 2800 rpm 24 VDC bi directional 30 Nm with Current Limiter 20 ml tot 250 ml adjustable 50 ml prefab 2 at 50 ml and more 4 at 50 ml and more max 50 C higher on request 1 sample 2 minutes software blocked 16 mm minimal 12 mm inside 3 4 Polycarbonate Adjustable purge suction time out dose time 4 2 Parts Hardware of the vacuum sampler is located in the sampl...

Page 19: ...el switch changes the rotation direction of the pump This creates pressure in the sample chamber and will blow the excess volume back through the suction hose After a short period default 10 sec air bubbles escape from the end inlet of the suction hose PINCHER OPEN the pincher opens and the sample will drop to the container After several seconds the air pump stops and the cycle is complete The sam...

Page 20: ...incher to create more working space Determine the length of the silicon hose 3 lengthen or shorten Reassemble the parts and connect power supply 4 6 Maintenance Vacuum samplers Be aware Remove power supply compressed air supply and medium pressure before maintenance or reparations Maintenance and reparations should be done by qualified personnel Avoid direct contact with wastewater medium Wear pro...

Page 21: ...olt back in its position Connect the power supply check if the pincher works properly 4 7 Trouble shooting Problem Diagnose Solution Sampler doesn t take any samples Check sampling settings 3 5 End of suction hose not emerged See installation instructions 4 3 PP glass holder loose Fasten glass holder Coupling suction hose leaks air Fasten replace coupling suction hose replace O ring Air pump not e...

Page 22: ...50 ml fixed volume optional smaller volume Actuator Air supply Protection class Enclosure cylinder Air connection Activation time Response contact Pneumatic 6 8 bar conditioned IP 65 Hard Anodized Aluminum cylinder Coupling for 8 mm compressed air hose 5 sec Optional Valve optional Power supply Current 5 2 Valve with NAMUR 24 VDC 5 0 13A 0 13A Surrounding conditions Ambient temperature Zone 0 1 C ...

Page 23: ...ugh the outlet After draining the sample the sampler goes back in to standby position 5 4 Installation instructions See fig 5 4 for installation instructions Keep in mind Place sampler in a 100 filled pipe free from air inclusion and in horizontal piping with a minimum flow velocity of 0 5 s Ensure there is enough height for the silicon hose which enters the inlet in the enclosure Do not place the...

Page 24: ...hose with a soft brush and tap water depends on use and sample frequency Replace parts when necessary Regular check if the seals on the plunjer are worn Disassembly Remove the front TRI Clamp coupling and pull the sampler from the piping Remove the 2nd TRI Clamp coupling and pull the enclosure away from the cylinder Place the ILS service tool around the axle and mount it with 2 TRI Clamp couplings...

Page 25: ...ple on activation Air coupling wrongly connected Switch couplings on cylinder 6 ILS 2 Way Electric PVC 6 1 Technical specifications ILS 2WE 412 conform NEN 6600 1 ISO 5667 2 10 Sample characteristics Sample cycle time Material enclosure Material bullet seals Wastewater temperature Maximum pressure Minimum diameter Sample volume Principle 2 way rotating bullet 32 sec total PVC C SS 316 V4A PTFE Vit...

Page 26: ... the sampler The sample bullet will turn 180 during activation and the cavity will fill itself with medium When the activation stops the sample bullet will rotate 180 back and drop the sample through the outlet and silicon hose to the sample container See fig 6 3a Be aware Ensure the cavity in the sample bullet sample chamber turns upside Manual operation Set the switch beneath on the actuator to ...

Page 27: ... be empty Don t place the sampler in or after a downward flow Maximum pipe pressure l 2 bar Electric sampler actuators Follow the diagram in fig 6 4b for wiring the connectors The relay K1 needs to be active during 18 sec flush time to take a sample The small connector is connected to 2 cam switches upper 2 in actuator By removing the locking plates the cams can be positioned Pen 1 Common Pen 2 Ca...

Page 28: ...valve holder 9 remove the actuator 13 from the enclosure 12 Loosen the end cap 7 from the enclosure Loosen the left thread seal holder 5 with the handle from the seals set Replace the seal 1 from the seal holder 8 from the enclosure and replace the seal 1 on the inside Ensure O rings 3 are placed behind the seals Push the drive axle 11 from the ball to the inside of the enclosure and replace the 2...

Page 29: ... piping Medium temperature Maximum pressure Connection sample inlet Diameter sample pipe Minimum outlet diameter Sample volume Principle 3 way flush system Dependable SS 316 SS 316 V4A SS 316 max 60 C higher on request 2 Bar higher optional G G1 20 40 mm other diameters on request 14 mm fixed volume manually controlled Actuator Air supply Protection class Enclosure Max torque Position indicator Ac...

Page 30: ...ampler the sample bullet has its cavity pointed to the sample outlet After closure of relay contact K1 see diagram 1 7 the sample ball will rotate towards flush position and will stay there as long as contact K1 is closed At this point the sample ball makes a passage between supply inlet and flush outlet flush position When contact K1 opens the sample ball will rotate back towards its rest drain p...

Page 31: ...m 50mm Be Aware Flush for a representative sample min 3x the volume of the supply pipe Mount the supply pipe to a 100 filled pipe see fig 7 4a Keep the supply pipe as short as possible Be aware The supply pipe needs to be disconnected for safe maintenance and reparations Place the sample drain hose over the pillar from the sample outlet of the sampler Be aware Keep the length of the sample drain h...

Page 32: ...nterior of the sample bullet piping and hose tail with a soft brush and tap water Replace sample hose if necessary Check air connections Revision Remove the actuator 1 by loosening the 4 hex bolts beneath the actuator Remove the seals 9 and turn the rotation axle 13 90 to remove the sample ball 8 from its enclosure Push the lock plate 3 loose from the nut 2 loosen the nut from the axle 15 and take...

Page 33: ...e bullet 180 8 ILS 3 way PVC 8 1 Technical specifications ILS 3WE PVC ILS 3WE 212 according NEN 6600 1 ISO 5667 2 10 Sample characteristics Sample cycle time Material enclosure Material piping Material bullet seals Wastewater temperature Max medium pressure Minimum diameter Sample volume Principle 3 way flush system 32 sec flush time PVC C PVC C SS 316 V4A PTFE Viton max 35 C higher on request 2 b...

Page 34: ... Installation instructions Glue the sampler together with PVC C glue according fig 8 4a Glue according specifications from the glue manufacturer Be aware in standby position the sampler bullet has its cavity pointed to the sample outlet A Supply pipe PVC 25 20 B Flush water pipe min 50 mm C Hose tail for sample drain D Bend piece PVC d25 E Pipe PVC d25 L68 F Sample pipe PVC 25 20 L100 transparent ...

Page 35: ... as short as possible Be aware The supply pipe needs to be disconnected for safe maintenance and reparations Place the sample drain hose over the pillar from the sample outlet of the sampler Be aware Keep the length of the sample drain hose as short possible and free from siphons and nods Electric sampler actuators Follow the diagram in fig 8 4d for wiring the connectors Activate relay K1 is durin...

Page 36: ...he enclosure the danger of fingers entering the sample bullet occurs This can cause serious injuries Points of attention Clean the interior from the sample bullet piping and hose tail with a soft brush and tap water Replace sample hose if necessary Check air connections Revision ILS 3WE Carefully remove the 2 wedges 8 from the valve holder 9 and remove the actuator 13 from the valve enclosure 12 L...

Page 37: ...le characteristics Sample cycle time Material enclosure Material tubing Dimensions tubing Wastewater temperature Max medium pressure Maximum suction height Suction velocity Tubing life time Suction hose Peristaltic 32 sec flush time POM Norprene 9 5 x 2 4 max 50 C higher on request 5 m H2O 5 m H2O 0 6 m s at 4m height 200 hours depending medium standard 5m included Peristaltic pump Power supply Cu...

Page 38: ...pler doses the medium during a set time Dose time 8 seconds default 4 Rinse When a sample is dosed the peristaltic pump creates pressure again on the inlet to rinse all the excess water from the tubing inside the pump and suction hose all during a set time Parameter RinseT default 10 seconds 9 4 Installation instructions Follow the following procedures during installation Connect the suction hose ...

Page 39: ...intenance or reparations Maintenance and reparations should be done by qualified personnel Avoid direct contact with wastewater medium Wear protective gloves during use maintenance and reparation of the sampler Be aware When removing the inlet or outlet from the enclosure the danger of fingers entering the sample bullet occurs This can cause serious injuries Points of attention Clean the interior ...

Page 40: ...n turn the pump rollers to make removing the tube easier Clean the housing of the pump with a cloth you can remove the pump rollers by loosening the hex crews on the rollers frame inside the pump for good access Cut new tubing in the same length as the original tube Place the replacement tubing inside you can turn the pump rollers to make placing the tube easier Place the tubing inside the sensor ...

Page 41: ...CHAMBER PC6 Sample Chamber Polycarbonaat 22 ILS 60 P SEAL ILS Guillotine revision seals 23 ILS G05 SEAL ILS Guillotine 05 revision seals 24 AIR 5 2 VALVE 5 2 Valve for pneumatic samplers 25 ILS 2W SS SEAL ILS 2WP SS revision seals 26 ILS 2W PVC SEAL ILS 2WE PVC revision seals 27 ILS 3W SS SEAL ILS 3WP SS revision seals 28 ILS 3W SS1 SEAL ILS 3WP SS 1 revision seals 29 ILS 3W PVC D25 SEAL ILS 3WE P...

Page 42: ...following directives Electrical according NEN EN IEC 60204 1 Mechanical according 2006 42 EG Sampler devices according EN 16479 ISO 5667 NEN 6600 CE Label according 93 465 EEG module A Long Term supplier s declaration for products having a preferential origin status The undersigned declare that Efcon samplers which are produced by AVM b v originate in The Netherlands Europe and satisfy the rules o...

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