Edmunds Gages Accu-Setter II User Manual Download Page 109 | Manualshive

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4-24

E8204 Connections

The Accusetter Relay Interface board (5911013) board contains a programmable jumper (J2) that
connects the Relay Output Common P19 to the Isolated Common P24. This option allows the
relay interface board (5911013) to connect to legacy relay interface boxes (E8204, etc.). This
jumper should be placed in the idle position during all other times.

Relay Output Common P19 to Isolated Common P24 jumper

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Summary of Contents for Accu-Setter II

Page 1: ...ing its bookmark Click the bookmark s text in the list and the document will jump to the corresponding page in the manual Additional Navigation Methods To go to the next page click the Next Page butto...

Page 2: ...A Accu Setter II User s Manual Edmunds GAGES...

Page 3: ...Signal Conditioning Module 2 11 E9320 4 Channel LVDT Signal Conditioning Module 2 12 E9330 1 Channel A E Signal Conditioning Module 2 13 E9340 2 Channel A E Signal Conditioning Module 2 14 Filter Regu...

Page 4: ...1 Output Jumpers 4 2 Module Installation 4 3 A E Maintenance 4 4 LVDT Module Setup 4 6 Jumper Settings 4 7 Inputs Outputs 4 7 Attenuation 4 9 Module Installation 4 10 Obsolete Signal Conditioning Mod...

Page 5: ...odule 2 12 Figure 2 9 E9330 1 Ch A E Module 2 13 Figure 2 10 E9340 2 Ch A E Module 2 14 Figure 2 11 Supply Air Filter Regulator 2 15 Figure 3 1 Base Feet 3 3 Figure 3 2 Filter Regulator Mounting 3 3 F...

Page 6: ...te 0 Original Issue 6 3 04 A Updated I O cable listed in Advanced Operation section To e 4550200 was 4550203 Update section 4 6 Auto Air Shutoff 25 pin connector to Port B only Trademark Information A...

Page 7: ...C connector allows output of gage results to a data collector The Accusetter II will operate at any supply line voltage between 100 VAC to 240 VAC at either 50 or 60 HZ An additional receptacle is pro...

Page 8: ...rking inside the Accusetter II cabinet or handling signal conditioning modules use caution to protect against damage from static electricity Use of an anti static wrist band or other grounding procedu...

Page 9: ...as a variation A gaging Formula allows the user to add subtract multiply or divide inputs from transducers A B C and D A Function defines how an input or check will be displayed on the readout Functi...

Page 10: ...up to four separate gages each consisting of a single check The gages can use different ranges A Multiplier is part of the check formula The input reading is multiplied by the this factor It is deter...

Page 11: ...nd smallest readings measured is displayed TOL Check is a check function that displays the average reading measured when the check is within the programmed tolerance limits and displays the Peak or Pe...

Page 12: ...bay and secure with the two thumb screws on the front panel Plug in the LVDT s or airline from the gaging fixture to the signal conditioning module Note See the Advanced Operation Module Setup sectio...

Page 13: ...erence guide briefly outlines the functions of the programming buttons for the Accusetter II Figure 1 1 Note RANGE shortcut key is inactive for air applications NOTE If the RANGE is changed the master...

Page 14: ...Valve Assembly 5911200 Shutoff Cable 5911018 Note Foot switch and air shutoff cables must be plugged into the In Out B port A new Accusetter II will be supplied with an E9310 E9320 E9330 or E9340 sign...

Page 15: ...ter Assembly 5809508 BM 2 E9310 E9320 LVDT Modules 2 Position Shunt 100 Spacing 4570117 1 E9330 1 Ch A E Module A E Block 3101500 1 Needle Valve Assembly 3101045 1 O Ring Restriction Screw 5900026 1 O...

Page 16: ...2 3 2 3 Overall E9300Unit Figure 2 1 Accusetter II Basic Unit E9300...

Page 17: ...ointers Mechanically positioned limit indicators Range Indicator Displays the currently selected full scale range Inch ranges are displayed in green Metric ranges are displayed in amber Range Options...

Page 18: ...2 5 Figure 2 2 Front Panel...

Page 19: ...120 from the power outlet jumper on one unit to the power connector on the next unit RS 232C Connector Use to output gage results to an external data collector IN OUT A 25 Pin Use to input output para...

Page 20: ...2 7 Figure 2 3 Rear Panel...

Page 21: ...f present Input 8 Spare 1 Input 9 Air off Output 10 Spare 2 Output 11 AGND 12 Over Relay Class Bit 0 Output 13 Good Relay Class Bit 1 Output 14 Under Relay Class Bit 2 Output 15 Hold Input 16 Status C...

Page 22: ...rd 5911013 P13 P19 OUTPUT SINKING PowerSupply 24VDC RELAY GOOD FLOW CURRENT 0VDC 24VDC LOAD LOAD P19 P13 IOA B IOA B P13 P19 P19 P13 OUTPUT SOURCING PowerSupply 24VDC RELAY GOOD FLOW CURRENT 0VDC 24VD...

Page 23: ...232C Pins Accusetter II Cable External Device Pin 1 Chassis Ground Chassis Ground Pin 2 Receive RXD TXD Transmit Pin 3 Transmit TXD RXD Receive Pin 5 Signal Ground Signal Ground Note Pin2 and 3 are j...

Page 24: ...be set to 10x for long range transducers or 1x for standard transducers A jumper matrix on the board allows it to accept signals in or send signals out to the analog output connector By placing the ju...

Page 25: ...be set to 10x for long range transducers or 1x for standard transducers A jumper matrix on the board allows it to accept signals in or send signals out to the analog output connector By placing the ju...

Page 26: ...ecommended length of air line from the module to the air tool is no more than six feet A minimum of 60 psi air must be supplied to the filter regulator assembly on the rear of the unit The regulator i...

Page 27: ...ecommended length of air line from the module to the air tool is no more than six feet A minimum of 60 psi air must be supplied to the filter regulator assembly on the rear of the unit The regulator i...

Page 28: ...r assembly The assembly is mounted to the rear foot of the Accusetter II The regulator is factory preset to 44psi and requires a clean dry air supply at 60psi min The regulator output is connected to...

Page 29: ...See the Advanced Operation section Power to the column must be turned off prior to installing or removing a signal conditioning module 3 Program Accusetter II for the application See the Programming s...

Page 30: ...sition so that the air filter regulator assembly can be mounted as shown in figure 3 1 4 Turn the unit right side up 5 For air gaging applications only attach the air line from the filter regulator as...

Page 31: ...3 3 Front Mounting Foot Rear Mounting Bracket Figure 3 1 Base Feet Figure 3 2 Filter Regulator Mounting...

Page 32: ...3 4 Figure 3 3 Air Connections For Air Gaging Application Only...

Page 33: ...itch on the rear of the column is turned OFF 7 Plug the power cord into the male electrical receptacle on the rear of one of the columns 8 Plug a power jumper cable 4550120 from the power outlet on th...

Page 34: ...e jumper settings on the module This feature is not available on legacy signal conditioning modules For an E9310 or E9320 module the following parameters will be detected Under the Xducer menu the Sig...

Page 35: ...L CHK and multiple fixture MPL FXT 5 Press the ENTER button again to select the program you need 6 Accusetter will scroll PERFORM ACCUSETTER SETUP or the program description a If a different program t...

Page 36: ...un mode press the ENTER button and then rotate the ENTER button to display SYSTEM and then press ENTER 2 Rotate the ENTER button to display PART DB 3 Press the ENTER button PART 1 will display Rotate...

Page 37: ...of the program guide follows The top section of the programming guide lists the program type signal conditioning information scale and input magnification and polarity Any signals bussed in or out are...

Page 38: ...ese include 1 Input definition 2 Polarity 3 Multiplier 4 Gaging Function Input definition is simply identifying the probes or inputs to the readout that will be used to measure the part As an example...

Page 39: ...3 11 An example of various multipliers as related to diameter measurement follows...

Page 40: ...3 12 The last consideration to complete the formula is the gaging function See examples below...

Page 41: ...ameter is measured with input A and displays the large diameter size as check 1 The small diameter is measured with input B and displays the small diameter size as check 2 To display the part taper ch...

Page 42: ...d linearity of the tooling Using tooling manufactured for a type of system other than Edmunds back pressure bleed system may require trial and error to determine the optimum air amplification choice f...

Page 43: ...PROGRAMMING SINGLE CHECK MEASUREMENT 3 15...

Page 44: ...PROGRAMMING SINGLE CHECK MEASUREMENT 3 16...

Page 45: ...utton until SIG COND is displayed and then press the ENTER button 2 Rotate the ENTER button to select AIR or ELEC and then press the ENTER button a If ELEC was selected then rotate the ENTER button to...

Page 46: ...l Xducer options are now programmed How To Enter Numerical Values and polarities Enter the correct numeral or polarity by pressing the enter button to move from one decimal place to another To change...

Page 47: ...N or ABSOLUTE and then press the ENTER button 5 If deviation was selected then the Accusetter will return to the define menu and display RANGE If Absolute was selected then use the ENTER button to pro...

Page 48: ...y turned OFF 4 If ON was selected then rotate the ENTER button to drive the bargraph to the master value listed on the master certification report and then press ENTER and return to step 2 If OFF was...

Page 49: ...PROGRAMMING SINGLE CHECK MEASUREMENT 3 21 Saving the Program 1 Press the RUN button CANCEL will display 2 Rotate the ENTER button to display SAVE and then press the ENTER button to save the setup...

Page 50: ...PROGRAMMING MULTIPLE CHECK MEASUREMENT 3 22...

Page 51: ...PROGRAMMING MULTIPLE CHECK MEASUREMENT 3 23...

Page 52: ...te the ENTER button until SIG COND is displayed and then press the ENTER button 2 Rotate the ENTER button to select AIR or ELEC and then press the ENTER button a If ELEC was selected then rotate the E...

Page 53: ...select the next input to be set up Repeat steps 2 4 5 After programming all required inputs press RST until XDUCER is displayed All Xducer options are now programmed How To Enter Numerical Values and...

Page 54: ...setup guide for the gage formula or multiple check formula to be programmed for this check Use the FORMULA menu if the check is a result of one or more gage inputs and use the MPL CHK formula if this...

Page 55: ...e the ENTER button until the desired full scale value is displayed and then press enter Refer to the Accusetter program guide for the correct range for a given application NOTE If the scale option of...

Page 56: ...r will automatically program the classes after the first class size is programmed If you chose SELECT the operator can program each class size independently 4 QTY with a numerical value will display R...

Page 57: ...matically turned OFF and if MAX or MIN is turned ON then AUX is automatically turned OFF 4 If ON was selected then rotate the ENTER button to drive the bargraph to the master value listed on the maste...

Page 58: ...PROGRAMMING MULTIPLE CHECK MEASUREMENT 3 30 Saving the Program 1 Press the RUN button CANCEL will display 2 Rotate the ENTER button to display SAVE and then press the ENTER button to save the setup...

Page 59: ...PROGRAMMING MULTIPLE FIXTURE MEASUREMENT 3 31...

Page 60: ...PROGRAMMING MULTIPLE FIXTURE MEASUREMENT 3 32...

Page 61: ...tate the ENTER button until SIG COND is displayed and then press the ENTER button 2 Rotate the ENTER button to select AIR or ELEC and then press the ENTER button a If ELEC was selected then rotate the...

Page 62: ...the ENTER button left or right until desired number or sign is displayed DEFINE 1 Rotate the ENTER button to display DEFINE 2 Press the ENTER button FXTS will display 3 Press the ENTER button 5 Rotat...

Page 63: ...button to display RANGE 2 Press the enter button Either one of 8 full scale ranges will display a 0002 005mm b 0005 010mm c 001 020mm d 002 050mm e 005 100mm f 010 200mm g 020 500mm h 050 1 000mm Not...

Page 64: ...e or deviation is displayed 11 Position the lower mechanical pointer at that location on the bargraph display 12 Press the ENTER button 13 MIN will display Approach Optional 1 Rotate the ENTER button...

Page 65: ...10 Press the RST button twice until LIMITS is displayed Master This menu allows the operator to select which masters will be used to calibrate the gage and to program the correct master values For exa...

Page 66: ...1 section until all fixtures are programmed Part Names Note The part name of the program can be renamed if desired to store in memory 7 Press RST button three times to display DEFINE 8 Rotate the ENTE...

Page 67: ...Note This is a hardware check The alphanumeric display will prompt you through various tests 1 Rotate the ENTER button until TESTS is display and then press ENTER 2 The Accu Setter version number wil...

Page 68: ...ect NO COMM PRINTER or DATA COL and then press ENTER 5 DEVICE will display Rotate the ENTER button to display BAUD and then press ENTER 6 Rotate the ENTER button to select 600 1200 2400 4800 9600 or 1...

Page 69: ...ssed out and then press ENTER 3 BUS OUT will display Rotate the enter button to display BUS IN and press the ENTER button 4 Rotate the ENTER button to select INPUT C or INPUT D and press the ENTER but...

Page 70: ...n left or right until desired number is displayed AUTO RST Menu If the gaging application uses a PEAK PEAK or TIR function the display will normally stay latched on the peak reading until the RST butt...

Page 71: ...T DB shortcut button 2 Press the ENTER button 3 PART and a number will be displayed 4 Rotate the ENTER button to display the desired setup number 5 Press the ENTER button 6 SELECT will display 7 Rotat...

Page 72: ...gital display reads the master value of the MAX master for the check being setup from the calibration report 8 Remove the MAX master and load the MIN master into gage position 9 Calculate the differen...

Page 73: ...nob turn the zero knob in the same direction as the mag knob to adjust the displayed reading to equal the deviation of the MIN master value on the calibration sheet 11 Remove the MIN master and load t...

Page 74: ...into gage position 6 Determine the target size that the LVDT will be set to using the known calibrated size of the master from the master certification report and the total number of probes used to me...

Page 75: ...the display will update to MASTERED if the calibration was successful If the calibration was successful the gage is ready to measure parts see Operation Remove the MIN master and press RUN If the cali...

Page 76: ...tion and press ENTER GAGE AUX will be displayed 5 Press the ENTER button and rotate the auxiliary master as required The Auxiliary master will be gaged and then the display will update to MASTERED if...

Page 77: ...ss the ENTER button The MAX master s will be gaged and then the display will update to INS MIN 5 Remove the MAX master s place the MIN master s into gage position and press ENTER GAGE MIN will be disp...

Page 78: ...aged separately then the checks must be turned OFF manually from the CHK SEL menu 3 Place the ZERO master into gage position and press ENTER GAGE ZERO will be displayed 4 Press the ENTER button The ZE...

Page 79: ...ess the ENTER button The MAX master s will be gaged and then the display will update to INS MIN 5 Remove the MAX master s place the MIN master s into gage position and press ENTER GAGE MIN will be dis...

Page 80: ...aged separately then the checks must be turned OFF manually from the FIX SEL menu 3 Place the ZERO master into gage position and press ENTER GAGE ZERO will be displayed 4 Press the ENTER button The ZE...

Page 81: ...esults are within the programmed approach limits Bypass 1 Place the part to be checked in gage position The alphanumeric display and bargraph will display the actual live reading of the check results...

Page 82: ...ed to automatically reset the display using AUTO RST menu See System Programming Auto Reset TIR 1 Place the part to be checked in gage position 2 Press RST 3 Rotate the part or reposition the gage dep...

Page 83: ...an be repositioned to explore the part 2 Rotate the ENTER button to display the other checks or fixtures Tolerance Check TOL CHK If the Accusetter is programmed for a TOL Check function the average re...

Page 84: ...ed to automatically reset the display using AUTO RST menu See System Programming Auto Reset TIR 1 Place the part to be checked in gage position 2 Press RST 3 Rotate the part or reposition the gage dep...

Page 85: ...s of all defined checks will begin printing if using single check or multiple check program If multiple fixture only the displayed reading will be printed Checks other than those being displayed can b...

Page 86: ...onvert pneumatic pressure from air gage tooling into a calibrated electrical signal The module contains an air electronic transducer assembly for each input and an output pin selection jumper Figure 4...

Page 87: ...ked 5 and the center pin between the 5 and 6 Any device connected to the analog buss can now access the signal from pin number 5 The A OUT jumper only has to be set if the signal is to be bussed to an...

Page 88: ...the A E module should be extending from the hole on the back of the Accusetter II labeled 44 PSI Connect the output from the filter regulator assembly to the air fitting using a short length of tubing...

Page 89: ...h a toothpick if necessary Inspect and replace the two o rings if required Blow dry from central hole in restrictor assembly and reinsert components in reverse order Needle Valve Assembly When an extr...

Page 90: ...4 5 Figure 4 3 A E Block...

Page 91: ...rs allowing magnification reduction to be set to 10x for long range transducers or 1x for standard transducers see figure 4 4 Jumpers are also available to buss signals in or out to another Accusetter...

Page 92: ...signal from input B This is a low level signal C I O Use this jumper to assign a pin number 1 through 6 to buss out the signal from input C to another Accusetter or external device or to buss in a sig...

Page 93: ...4 8 Figure 4 5 Input Output Jumpers...

Page 94: ...If long range transducers are to be used the jumpers should be set to 10x When an E9310 or E9320 module is used on an Accusetter II the column will automatically recognize the setting of the 1X 10X ju...

Page 95: ...Ensure the card is fully inserted into the lower bay and that the connector on the rear of module is properly seated in the mating plug in the Accusetter II 4 Connect from one to four LVDTs to the A...

Page 96: ...E Signal Conditioning Module E9040 2 Channel A E Signal Conditioning Module E9041 Notes Regarding the use of obsolete modules 1 Obsolete signal conditioning modules do not support the module recognit...

Page 97: ...connector are utilized for communications Accusetter II Cable External Device Pin 1 Chassis Ground Chassis Ground Pin 2 Receive RXD TXD Transmit Pin 3 Transmit TXD RXD Receive Pin 5 Signal Ground Sig...

Page 98: ...xplained in the EXTERNAL COMMAND section 3 The offload can be initiated though the I O Board The board contains a Footswitch control line input that when activated initiates the data offload This inpu...

Page 99: ...wing five fields are allocated for each measured feature Field 1 Check Name 8 ASCII Characters Field 2 Check Value 5 8 ASCII Characters Field 3 Scale Type 2 ASCII Characters in or mm Field 4 Check Sta...

Page 100: ...r to prevent data collisions The PC request packet must specify the station number for the Accu Setter that contains the desired data The Accu Setter must be in the RUN mode to communicate to any exte...

Page 101: ...39H Mark Parity BYTE HEXCODE CHAR DESCRIPTION 1 44H D Current Measurement Data 2 30H 39H 0 9 Station Number To request saved measurement data a 2 byte request packet must be transmitted to the Accu S...

Page 102: ...5 8 ASCII Characters 0 12345 Field 3 Scale 2 ASCII Characters in or mm Field 4 Check Status 0 7 ASCII Characters over apprch good apprch under Field 5 Check Class 0 8 ASCII Characters class xx The res...

Page 103: ...nload all of the programmable setup parameters stored in the Accu Setter For this upload download to occur the Accu Setter will need the E prom with the special software version for this ability Also...

Page 104: ...Accu Setter 192 bytes bcc 04h Successful Upload for Parameter Packet 1 PC Accu Setter 75h 30h 31h PC Accu Setter 192 bytes bcc 04h Successful Upload for Parameter Packet 2 PC Accu Setter 75h 30h 32h P...

Page 105: ...le of a complete parameter download for Station 0 Successful Download for Parameter Packet 0 PC Accu Setter 64h 30h 30h 192 bytes bcc 04h PC Accu Setter 06h Successful Download for Parameter Packet 1...

Page 106: ...II Characters 0 12345 Field 3 Scale 2 ASCII Characters in or mm Field 4 Check Status 0 7 ASCII Characters Field 5 Check Class 0 8 ASCII Characters The print data can vary in length depending on the nu...

Page 107: ...Outputs below Inputs are activated by applying a 5 24 VDC signal to the appropriate input line These signals must be positive in respect to the Isolated Common P24 See Typical Connections section for...

Page 108: ...5911013 P13 P19 OUTPUT SINKING PowerSupply 24VDC RELAY GOOD FLOW CURRENT 0VDC 24VDC LOAD LOAD P19 P13 IO A B IO A B P13 P19 P19 P13 OUTPUT SOURCING PowerSupply 24VDC RELAY GOOD FLOW CURRENT 0VDC 24VD...

Page 109: ...J2 that connects the Relay Output Common P19 to the Isolated Common P24 This option allows the relay interface board 5911013 to connect to legacy relay interface boxes E8204 etc This jumper should be...

Page 110: ...mode the auto air shutoff is disabled so air inputs can be set up Required Hardware Auto Air Shutoff Assembly 5913250 Installation 1 Turn off the power to the Accusetter II 2 Plug 25 pin connector on...

Page 111: ...an air ring the LMC master is the min master 8 If the column readout detects two light bars of deviation when the air tool is loaded in the master it will automatically turn on the full air flow to t...

Page 112: ...Auto Air Shutoff 1 With the column in RUN mode press the ENTER button 2 Rotate the ENTER button until the display reads SYSTEM and then press the ENTER button 3 Rotate the ENTER button until the disp...

Page 113: ...air supply to filter regulator assembly is 60 psi min Check Accusetter II regulator set to 44 psi Air Leak Check air lines and connections from air tooling to air module Xducer Mag Set Incorrectly Ch...

Page 114: ...s not programmed to 0 000 for the input Formula under define is not 0 000 Gage reads opposite of expect value Input polarity set incorrectly Check polarity settings under Xducer menu Bargraph reading...

Page 115: ...ble not connected properly Ensure the interface cable is securely connected form the Output plug on the first column to the Input plug of the second column Incorrect Input Output jumper settings Ensur...

Page 116: ...OGRAM Solution Re master before attempting to operate in run mode MAG ERR Cause The MAG value calculated by the Accu Setter to correct the input data to the entered master sizes was greater than 15 fo...

Page 117: ...1 Class 3 28 3 37 E9310 2 Ch LVDT Module 2 11 4 6 Installation 4 10 Jumper Settings 4 7 E9320 2 Ch LVDT Module 2 12 4 6 Installation 4 10 Jumper Settings 4 7 E9330 1 Ch A E Module 2 13 4 1 Installatio...

Page 118: ...eck 3 53 Multiple Check or Fixture 3 55 Part DB 3 8 3 43 Polarity 1 4 3 10 3 17 3 23 3 31 Programming 3 7 Single Check 3 15 Multiple Check 3 22 Multiple Fixture 3 31 System Options 3 39 Range 1 4 2 4...

Page 119: ...ion prepaid In no event shall Edmunds be liable for special incidental or consequential damages including but not limited to loss of profits or revenues loss of use of the products of other equipment...

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